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LITHIUM-ION BATTERY (LI-ION)<br />

The Li-ion battery is the latest advance <strong>in</strong> battery technology and<br />

is already established and widespread <strong>in</strong> the field of portable<br />

devices. Many experts see it as a highly promis<strong>in</strong>g candidate <strong>in</strong><br />

power<strong>in</strong>g electric or HEVs with<strong>in</strong> the next few years. Of all the<br />

rechargeable battery types currently available, Li-ion batteries<br />

exhibit the highest specific energy. As <strong>in</strong> Ni-MH batteries, the<br />

positive electrode of Li-ion batteries is also formed as an<br />

<strong>in</strong>sertion electrode. Another special feature is the use of nonaqueous<br />

„aprotic“ electrolytes, s<strong>in</strong>ce both metallic Li as well as<br />

Li-C <strong>in</strong>tercalation compounds produce a violent reaction with<br />

water. The cathode matrix can comprise a number of materials,<br />

such as for example LiNi XMn YCo ZO 2, LiMn 2O 4, or Li XFePO 4.<br />

A porous polymer separates the cathode from the negative<br />

electrode, which is commonly made of graphite or <strong>in</strong> the<br />

newest configurations of Sn or Ti compounds. In both<br />

electrodes, lithium ions are absorbed and released reversibly.<br />

Dur<strong>in</strong>g charg<strong>in</strong>g and discharg<strong>in</strong>g processes, the formation of<br />

protective layers at the phase boundaries between electrodes<br />

and electrolyte plays a key role. These protective layers are<br />

formed by the spontaneous reaction of the highly reactive<br />

lithium compounds with the electrolyte. Ideally, these protective<br />

layers – Solid Electrolyte Interphase (SEI) – possess high,<br />

(exclusively) ionic conductivity and force the lithium ions to<br />

completely lose the solvate envelope before be<strong>in</strong>g <strong>in</strong>tercalated<br />

<strong>in</strong>to the solid. In this way, they separate the electrodes from the<br />

electrolyte and prevent the <strong>in</strong>tercalation of solvated ions, which,<br />

due to their large volume, would destroy the structure of the<br />

electrode. The considerably larger volume requirement due to<br />

the solvate envelope means that such processes lead to an<br />

„open<strong>in</strong>g up“ of the layered structure of the graphite electrode<br />

and thus to rapid and irreversible damage of the electrode.<br />

The thermodynamic <strong>in</strong>stability of the organic electrolyte<br />

components with regard to lithium or highly reactive lithium<br />

compounds also represents a problem for the gas-tight cell<br />

construction of Li-ion batteries. A gas-tight design is necessary<br />

to operate such cells with non-aqueous (aprotic) electrolytes, <strong>in</strong><br />

ENERGY STORAGE<br />

order to prevent the <strong>in</strong>take of humidity from the air and the<br />

immediate violent reaction of water with the charged lithium<br />

anode, result<strong>in</strong>g <strong>in</strong> the formation of hydrogen gas and lithium<br />

hydroxide. On the other hand, partial reaction of Li with<br />

propylene carbonate or ethylene carbonate – two components<br />

frequently used <strong>in</strong> electrolytes – can occasionally cause the<br />

evolution of gaseous propylene or ethylene and thus an<br />

undesired <strong>in</strong>crease <strong>in</strong> pressure which, <strong>in</strong> certa<strong>in</strong> circumstances,<br />

can lead to cell damage.<br />

In fact, besides lifetime issues, safety concerns are still<br />

hamper<strong>in</strong>g the <strong>in</strong>troduction of Li-ion batteries to the automotive<br />

market on a large scale. In contrast to Ni-MH batteries,<br />

prototype vehicles equipped with Li-ion technology often use<br />

batteries produced on small scale. Up-scal<strong>in</strong>g, however, leads to<br />

significant quality problems which so far have not been<br />

completely overcome. In addition Li-ion batteries have a very<br />

high energy content which can cause hazardous conditions<br />

when released spontaneously.<br />

To overcome this safety issue, the worldwide research<br />

community puts strong efforts <strong>in</strong> <strong>in</strong>troduc<strong>in</strong>g more stable<br />

compounds, develop<strong>in</strong>g new cell and system design, and<br />

perform<strong>in</strong>g advanced abuse tests to assess the real safety level<br />

of a cell or an entire energy storage system. One key result of<br />

these activities is the steady improvement of the performances<br />

and safety of these electrochemical systems.<br />

R&D process <strong>in</strong> develop<strong>in</strong>g electrochemical energy storage systems for<br />

automotive application<br />

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