Schriftenreihe .;technologiekompetenz Verkehr in
Schriftenreihe .;technologiekompetenz Verkehr in
Schriftenreihe .;technologiekompetenz Verkehr in
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ELECTRIC DRIVES<br />
A comparison of the key characteristics of AIM and PMSM,<br />
together with their ma<strong>in</strong> advantages and drawbacks, is given <strong>in</strong><br />
table 1. It can clearly be seen that the key advantage of the<br />
PMSM is its high power density and, as a consequence, lower<br />
weight to compensate for different drawbacks like complex<br />
assembly or control. By us<strong>in</strong>g the latest permanent magnet<br />
materials and by tak<strong>in</strong>g account of these materials <strong>in</strong> the motor<br />
design process, further optimisation can be achieved <strong>in</strong> terms of<br />
the power density of the PMSM.<br />
By comparison, the power of the AIM can be <strong>in</strong>creased for<br />
example by us<strong>in</strong>g copper rotors with copper bars and soldered<br />
rotor end r<strong>in</strong>gs. Compared to traditional cast alum<strong>in</strong>ium rotors,<br />
this offers advantages <strong>in</strong> terms of the electrical behaviour of the<br />
mach<strong>in</strong>e due to reduced losses and higher efficiency.<br />
In the system analysis, different aspects need to be taken <strong>in</strong>to<br />
consideration to select the most appropriate mach<strong>in</strong>e type, such<br />
as:<br />
> Power requirement (cont<strong>in</strong>uous output, peak power, speed,<br />
torque)<br />
> Weight or power density<br />
> Available space (highly <strong>in</strong>tegrated solution)<br />
> Cost<br />
> Environmental conditions (cool<strong>in</strong>g, weather-proof, dirt)<br />
> Availability and cost of materials<br />
> Manufactur<strong>in</strong>g (standardisation versus special-purpose<br />
solutions)<br />
> Reliability, especially <strong>in</strong> relation to robustness and monitor<strong>in</strong>g<br />
> Suitability for series application<br />
This wide-rang<strong>in</strong>g of conditions requires a comprehensive<br />
development for the electric mach<strong>in</strong>e. The design process,<br />
look<strong>in</strong>g at electrical and thermal behaviour, the choice of an<br />
appropriate cool<strong>in</strong>g system, and the packag<strong>in</strong>g of the entire<br />
electric drive, is essential to realise a highly <strong>in</strong>tegrated and<br />
optimised electric mach<strong>in</strong>e for automotive applications.<br />
32 Austrian Technological Expertise <strong>in</strong> Transport<br />
POWER ELECTRONICS<br />
The power electronics connect the electric mach<strong>in</strong>e to the<br />
energy storage system. S<strong>in</strong>ce the electrical energy storage<br />
provides direct current or direct voltage, the power electronics<br />
have to convert this <strong>in</strong>to alternat<strong>in</strong>g current or alternat<strong>in</strong>g voltage<br />
accord<strong>in</strong>g to the requirements of the electric mach<strong>in</strong>e. This<br />
allows the power electronics to <strong>in</strong>fluence the speed and torque<br />
of the electric mach<strong>in</strong>e, therefore play<strong>in</strong>g an essential role <strong>in</strong><br />
optimis<strong>in</strong>g the electric drive.<br />
To convert direct current <strong>in</strong>to alternat<strong>in</strong>g current, the<br />
semiconductors on the power electronics perform a large<br />
number of switch<strong>in</strong>g processes, consequently result<strong>in</strong>g <strong>in</strong><br />
additional losses. Reduc<strong>in</strong>g these losses (switch<strong>in</strong>g and on-state<br />
losses) is one of the key issues <strong>in</strong> develop<strong>in</strong>g high-efficiency<br />
solutions. Research and development is required to <strong>in</strong>tegrate<br />
the latest low-loss semiconductors. In addition, optimised and<br />
<strong>in</strong>novative control procedures for power electronics and the<br />
electric motor offer the potential to further improve efficiency.