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Schriftenreihe .;technologiekompetenz Verkehr in

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ELECTRIC DRIVES<br />

A comparison of the key characteristics of AIM and PMSM,<br />

together with their ma<strong>in</strong> advantages and drawbacks, is given <strong>in</strong><br />

table 1. It can clearly be seen that the key advantage of the<br />

PMSM is its high power density and, as a consequence, lower<br />

weight to compensate for different drawbacks like complex<br />

assembly or control. By us<strong>in</strong>g the latest permanent magnet<br />

materials and by tak<strong>in</strong>g account of these materials <strong>in</strong> the motor<br />

design process, further optimisation can be achieved <strong>in</strong> terms of<br />

the power density of the PMSM.<br />

By comparison, the power of the AIM can be <strong>in</strong>creased for<br />

example by us<strong>in</strong>g copper rotors with copper bars and soldered<br />

rotor end r<strong>in</strong>gs. Compared to traditional cast alum<strong>in</strong>ium rotors,<br />

this offers advantages <strong>in</strong> terms of the electrical behaviour of the<br />

mach<strong>in</strong>e due to reduced losses and higher efficiency.<br />

In the system analysis, different aspects need to be taken <strong>in</strong>to<br />

consideration to select the most appropriate mach<strong>in</strong>e type, such<br />

as:<br />

> Power requirement (cont<strong>in</strong>uous output, peak power, speed,<br />

torque)<br />

> Weight or power density<br />

> Available space (highly <strong>in</strong>tegrated solution)<br />

> Cost<br />

> Environmental conditions (cool<strong>in</strong>g, weather-proof, dirt)<br />

> Availability and cost of materials<br />

> Manufactur<strong>in</strong>g (standardisation versus special-purpose<br />

solutions)<br />

> Reliability, especially <strong>in</strong> relation to robustness and monitor<strong>in</strong>g<br />

> Suitability for series application<br />

This wide-rang<strong>in</strong>g of conditions requires a comprehensive<br />

development for the electric mach<strong>in</strong>e. The design process,<br />

look<strong>in</strong>g at electrical and thermal behaviour, the choice of an<br />

appropriate cool<strong>in</strong>g system, and the packag<strong>in</strong>g of the entire<br />

electric drive, is essential to realise a highly <strong>in</strong>tegrated and<br />

optimised electric mach<strong>in</strong>e for automotive applications.<br />

32 Austrian Technological Expertise <strong>in</strong> Transport<br />

POWER ELECTRONICS<br />

The power electronics connect the electric mach<strong>in</strong>e to the<br />

energy storage system. S<strong>in</strong>ce the electrical energy storage<br />

provides direct current or direct voltage, the power electronics<br />

have to convert this <strong>in</strong>to alternat<strong>in</strong>g current or alternat<strong>in</strong>g voltage<br />

accord<strong>in</strong>g to the requirements of the electric mach<strong>in</strong>e. This<br />

allows the power electronics to <strong>in</strong>fluence the speed and torque<br />

of the electric mach<strong>in</strong>e, therefore play<strong>in</strong>g an essential role <strong>in</strong><br />

optimis<strong>in</strong>g the electric drive.<br />

To convert direct current <strong>in</strong>to alternat<strong>in</strong>g current, the<br />

semiconductors on the power electronics perform a large<br />

number of switch<strong>in</strong>g processes, consequently result<strong>in</strong>g <strong>in</strong><br />

additional losses. Reduc<strong>in</strong>g these losses (switch<strong>in</strong>g and on-state<br />

losses) is one of the key issues <strong>in</strong> develop<strong>in</strong>g high-efficiency<br />

solutions. Research and development is required to <strong>in</strong>tegrate<br />

the latest low-loss semiconductors. In addition, optimised and<br />

<strong>in</strong>novative control procedures for power electronics and the<br />

electric motor offer the potential to further improve efficiency.

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