OPERATORS MANUAL - Westerbeke
OPERATORS MANUAL - Westerbeke
OPERATORS MANUAL - Westerbeke
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TABLE OF CONTENTS<br />
Introduction ....................................................................... 2 Fuel Filters ................................................................. 17<br />
Warranty Procedures .................................................... 2<br />
Changing the Fuel Filters .................................... 17<br />
Customer Identification Card ...................................... .2 Feed Pump Strainer (32 KW) .................................... 17<br />
Product Software .......................................................... 2 Bleeding the Fuel System ......................................... .18<br />
Notes, Cautions and Warnings ..................................... 2<br />
Serial Number Location ............................................... 3<br />
Understanding the Diesel Engine ................................. 3<br />
Ordering Parts .............................................................. 3<br />
Fuel Pressure Gauge ................................................... 18<br />
Fuel Additives ............................................................ 18<br />
Spares ......................................................................... 18<br />
Engine Oil Change .......................................................... 19<br />
Spares and Accessories ................................................ 3 Engine Oil Change ..................................................... 19<br />
Control Panels ................................................................. .4 Oil Pressure ................................................................ 19<br />
Main Panel .................................................................. .4 Remote Oil Filter ............................................................ 20<br />
Remote Panel .............................................................. .4 Installation .................................................................. 20<br />
Diesel Fuel, Engine Oil and Engine Coolant ............... 5 DC Electrical System ..................................................... 21<br />
Diesel Fuel ................................................................... 5 Engine 12 Volt DC Control Circuit.. .......................... 21<br />
Care Of The Fuel Supply ............................................. 5 Battery Specification .................................................. 21<br />
Engine Oil .................................................................... 5 Battery Care ............................................................... 21<br />
Oil Pressure .......................................................•.......... 5 Glow Plugs ................................................................. 21<br />
Engine Coolant ............................................................. 5<br />
Coolant Recovery Tank ................................................ 5<br />
Preparations for Initial Start-Up ................................... 6<br />
DC Electrical System/Alternator .................................. 22<br />
Troubleshooting .......................................................... 22<br />
Testing the Alternator ................................................. 22<br />
Prestart Inspection ........................................................ 6<br />
Generator Voltage ......................................................... 6<br />
StartingtStopping Procedure .......................................... 7<br />
The Starting System ..................................................... 7<br />
Remote Starting Procedure .......................................... 7<br />
Starting Under Cold Conditions ................................... 8<br />
Stopping Procedure ...................................................... 8<br />
Remote Stopping Procedure ......................................... 8<br />
Safety Shut down Switches .......................................... 8<br />
High Exhaust Temperature Switch ....................... 8<br />
High Water Temperature Switch ........................... 8<br />
Low Oil Pressure Switch ...................................... 8<br />
Engine Circuit Breaker ......................................... 8<br />
Generator Break-In Procedure ....................................... 9<br />
Description ................................................................... 9<br />
After Start-up ............................................................... 9<br />
Check List .................................................................... 9<br />
Generator Adjustments ................................................. 9<br />
The Daily Routine ........................................................... 1 0<br />
Check List .................................................................. 1 0<br />
Start the Generator ..................................................... 10<br />
Maintenance Schedule .................................................. 11<br />
Engine Cooling Circuit. .................................................. 13<br />
Description ................................................................. 13<br />
Fresh Water Circuit .................................................... 14<br />
Coolant Recovery Tank ....................................... 14<br />
DC Electrical System Wiring Diagram ........................ 24<br />
DC Electrical System Wiring Schematic .................... 25<br />
Remote Start/Stop Panel ............................................... 25<br />
Electronic Governor ....................................................... 26<br />
Troubleshooting the Electronic Governor ................. .27<br />
Engine Adjustments ....................................................... 28<br />
Valve Clearance Adjustment ..................................... .28<br />
Drive Belt Adjustment ............................................... 28<br />
Torquing Cylinder Head Bolts ................................... 29<br />
Engine Compression .................................................. 29<br />
Testing the Fuel Injectors ........................................... 29<br />
Inspecting the Spray Pattern ...................................... 30<br />
Engine Troubleshooting ................................................ .31<br />
Troubleshooting Water Temp. and Oil Gauges ......... .32<br />
Generator Information .................................................. .33<br />
Use of Electric Motors .............................................. .33<br />
The BE Generator .......................................................... .34<br />
Internal Wiring Schematics ........................................ 35<br />
Generator AC Voltage Connections ........................... .36<br />
BE Three Phase (Six Wire) ........................................ 37<br />
BE Three Phase (Twelve Wire) ................................. .37<br />
Voltage Regulator Adjustments .................................. .38<br />
BE Troubleshooting ................................................... 39<br />
Shore Power Transfer Switch ...................................... .40<br />
Lay-Up and Recommissioning ..................................... .41<br />
Changing Coolan!. ...................................................... 14 Specifications 20 KW BEDA Generator ..................... .43<br />
To Refill the Coolant... ........................................ 14<br />
Thermostat .................................................................. 14<br />
To Replace The Thermostat.. .............................. 14<br />
Raw Water Cooling Circuit.. ...................................... 14<br />
Specifications 25 KW BED Generator ........................ .45<br />
Specifications 32 KW BEDA Generator ..................... .47<br />
Photo Identification 20 KW ......................................... .49<br />
Raw Water Pump ................................................ 14<br />
Changing the Raw Water Pump Impeller ........... 14<br />
Heat Exchanger .......................................................... 14<br />
Zinc Anode .......................................................... 14<br />
Heat Exchanger Service ...................................... 14<br />
Photo Identification 25 KW .......................................... 50<br />
Fuel System ..................................................................... 16<br />
Photo Identification 32 KW .......................................... 51<br />
Torque Specifications ..................................................... 52<br />
Standard Hardware Torques ......................................... 53<br />
Metric Conversions ........................................................ 54<br />
Diesel Fuel ................................................................. 16 Suggested Spare Parts .................................................. 55<br />
Fuel Water Separator .................................................. 16<br />
Fuel Lift Pumps .......................................................... 16<br />
Fuel Injection Pump ................................................... 16<br />
-.Y' WESTERBEKE<br />
Engines & Generators<br />
1