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English (2,3 MB) - Hydrosol

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Stabisol product series<br />

Cheese preparations and<br />

recombined specialities, produced<br />

simply and at low cost.<br />

Uncomplicated use and high cost efficiency,<br />

with stabilising systems from <strong>Hydrosol</strong>.


The Stabisol product series for cheese preparations and recombined specialities<br />

Cheese is a product with a long tradition,<br />

and is manufactured to strict specifications.<br />

Only products made with specific ingredients using traditional<br />

methods may be called cheese. Products that contain a certain<br />

proportion of cheese are called “cheese preparations.”<br />

Products that have similar properties, such as melting behaviour<br />

and consistency, but are made with new techniques, may<br />

not be called cheese.<br />

However, these imitations can be used as alternatives to cheese.<br />

In countries without large supplies of fresh milk, similar products<br />

produced with <strong>Hydrosol</strong> stabilising systems offer a way<br />

Consumers appreciate and enjoy innovative cheese preparation<br />

product ideas. <strong>Hydrosol</strong> stabilising systems give dairies,<br />

speciality food makers, snack makers and melting cheese producers<br />

numerous ways to make attractive cheese preparations.<br />

Batch production is simple and uncomplicated, requiring<br />

nothing more than a double-sided cooker and a filling system.<br />

In addition, cheese preparations offer attractive savings<br />

potential - as a rule they can be made at lower cost than real<br />

cheese, especially because vegetable fat can be used.<br />

to make delicious and inexpensive products without using milk<br />

or fresh cheese.<br />

The supplementary manufacture of cheese preparations or<br />

alternatives can help speciality food companies can keep their<br />

machines working at capacity. In fact, it is often cheaper to<br />

keep this simple production in-house than to buy the finished<br />

product.<br />

Making delicious cheese preparations and recombined<br />

specialities, simply and inexpensively.


Versatile, delicious convenience products<br />

with stabilising systems from <strong>Hydrosol</strong>.<br />

Application <strong>Hydrosol</strong> product Product benefits<br />

Processed cheese<br />

and recombined<br />

specialities<br />

such as pizza toppings<br />

Cheese and<br />

recombined<br />

specialities for<br />

sausage fillings<br />

Spreadable cheese<br />

and recombined<br />

specialities<br />

Cheese dips and<br />

dip sauces<br />

Snacks with cheese<br />

or recombined<br />

alternative fillings<br />

White cheese<br />

and recombined<br />

specialities<br />

such as for salads<br />

Ricotta and<br />

recombined<br />

specialities<br />

such as for spreads,<br />

desserts and fillings<br />

Stabisol MS series<br />

Stabisol PCF series<br />

Stabisol ICN series<br />

Stabisol SCNF series<br />

Stabisol ICN series<br />

Stabisol MS CCD series<br />

Stabisol ICN series<br />

Stabisol ZM series<br />

Stabisol FET series<br />

Stabiprot RCB series<br />

• Long strings<br />

• No fat comes out when baked in oven<br />

• Flavour and colour can be individually<br />

• adjusted<br />

• Low cost - save up to 30 %<br />

• Firm inside the sausage - also suitable<br />

for cold cuts<br />

• Will not release oil when sausage is hot<br />

• Individually adjustable consistency,<br />

from thin and flowing to gelled<br />

• Economical<br />

• Short texture<br />

• Sterilisation stability<br />

• Flexible choice of raw materials<br />

• Many recipes possible<br />

• Good formability<br />

• Deep-frying and baking stability<br />

• Deep freeze stability<br />

• Cuttable<br />

• Can be made with vegetable fat<br />

• Continuous or batch production<br />

• Variable production methods<br />

• Low-cost cream cheese basis


Uncomplicated manufature:<br />

Just four simple steps.<br />

Heat the fat and/<br />

or cheese<br />

Add water and individual<br />

ingredients<br />

Mix<br />

Heat<br />

Filling<br />

· Vegetable fat<br />

· Cheese<br />

· Butter<br />

· Stabisol<br />

· Salt<br />

· Seasoning<br />

· Colours and flavours<br />

Adjustment<br />

of the desired<br />

consistency<br />

In glass or other<br />

containers<br />

UHT system for food preparations in paste form


Custom developments<br />

from our Technology Centre.<br />

At the <strong>Hydrosol</strong> Technology Centre, our team of scientists<br />

and application technologists develops functional systems<br />

for our customers from hundreds of individual components.<br />

These functional compounds are targeted to meet specific<br />

requirements in terms of product quality, economy, and<br />

processing.<br />

State of the art pilot plants<br />

Our pilot facility in the Stern-Wywiol Gruppe Technology<br />

Centre is equipped with advanced laboratory and pilot<br />

production equipment, such as:<br />

• Mixing and emulsifying machines for mayonnaises<br />

and sauces<br />

• Autoclaves for sterilised ready-to-eat foods<br />

• UHT tube heat exchanger<br />

• UHT system for high-viscosity foods<br />

• Whipping machine<br />

• Several emulsifying machines with direct and indirect<br />

heating for cream cheese<br />

• High-pressure homogenisers<br />

Our specialists transfer the trial results obtained in our<br />

pilot facilities to customers’ large-scale plants.<br />

Interdisciplinary research and applications technology<br />

<strong>Hydrosol</strong> works in an active knowledge transfer with its<br />

sister companies and the ten special laboratories at the<br />

Technology Centre. This creates synergies, and often gives<br />

rise to interdisciplinary solutions for unusual challenges.<br />

Quality assurance<br />

in production<br />

• Our production is certified per ISO 9001:2008<br />

• Audited HACCP system<br />

• IFS Higher Level<br />

• BRC - Grade A<br />

• Three separate, fully automatic mixing lines<br />

for different products and quantities<br />

• Pilot mixing systems for 25–750 kg batches<br />

• Computer-aided operator-guided hand scale system<br />

for microingredients and materials that are incompatible<br />

with automatic feeding. Batch-specific documentation<br />

of target and actual weights<br />

• Sure traceability<br />

Real-time scanning of all product movements,<br />

from receiving to production to shipping<br />

• Hygiene control of systems, buildings and<br />

employees by microbial monitoring<br />

• Organic seal<br />

Official approval<br />

to process organic products<br />

and mark them with the<br />

German organic seal<br />

• Kosher and halal management<br />

Ability to produce in compliance with<br />

kosher/halal management<br />

Our production systems in Germany meet the highest<br />

demands in terms of product safety and flexibility. “Made<br />

by <strong>Hydrosol</strong>” means the highest formulation accuracy, top<br />

process safety and gentle processing.


<strong>Hydrosol</strong> – The Stabiliser People<br />

<strong>Hydrosol</strong> is “The Stabiliser People” - your expert partner for<br />

custom-developed solutions for stabilising food products,<br />

going far beyond the manufacture of cheese preparations.<br />

Our tailor-made functional systems for dairy products, ice<br />

creams and desserts, deli and ready-to-eat foods, and<br />

meat, fish and sausage products deliver top results in terms<br />

of product quality, economy, and processing.<br />

Brazil<br />

Stern Ingredients do Brasil Ltda.<br />

Alameda dos Maracatins, 1435<br />

Edifício Imaginaire - Conj 1110<br />

04089-015 São Paulo, SP / Brazil<br />

Phone: +55 / 11 37 28-47 60<br />

Fax: +55 / 11 37 28-47 62<br />

info@sterningredients.com.br<br />

www.sterningredients.com.br<br />

Poland<br />

Representative Office<br />

Krzysztof Grabinski<br />

ul. Kwitnąca 15/2<br />

01-926 Warsaw, Poland<br />

Phone: +48 / (0) 22 / 244 37 90<br />

Fax: +48 / (0) 22 / 490 62 94<br />

info@sterningredients.pl<br />

www.sterningredients.pl<br />

China<br />

Stern Ingredients (Suzhou) Co., Ltd.<br />

Block 9, Unit 1, Ascendas Linhu Industrial Square<br />

1508 Linhu Avenue<br />

Fenhu Economic Development Zone<br />

215211 Wujiang, China<br />

Phone: +86 / 512 6326 9822<br />

Fax: +86 / 512 6326 9811<br />

info@sterningredients.com.cn<br />

www.sterningredients.com.cn<br />

Russia<br />

KT "OOO Stern Ingredients"<br />

pr. Obuchovskoj oborony,<br />

d. 45, lit. "O"<br />

192019 St. Petersburg, Russia<br />

Phone: +7 / (812) 319 36 58<br />

Fax: +7 / (812) 319 36 59<br />

info@sterningredients.ru<br />

www.sterningredients.ru<br />

The <strong>Hydrosol</strong> applications technology team<br />

Since 1995, <strong>Hydrosol</strong> has been a member of the independent,<br />

owner-operated Stern-Wywiol Gruppe, with annual<br />

revenues exceeding 310 million euros. In addition to our 20<br />

years of own experience in application research, <strong>Hydrosol</strong><br />

also has access to the comprehensive applications technology<br />

of our ten sister companies.<br />

India<br />

Stern Ingredients India Private Limited<br />

211 Nimbus Centre, Off Link Road<br />

Andheri West<br />

Mumbai 400053, India<br />

Phone: +91 / (0) 22 / 402 755 55<br />

Fax: +91 / (0) 22 / 263 258 71<br />

info@sterningredients.in<br />

www.sterningredients.in<br />

Singapore<br />

<strong>Hydrosol</strong> GmbH & Co. KG<br />

Kurt-Fischer-Straße 55<br />

22926 Ahrensburg, Germany<br />

Phone: +49 / (0) 41 02 / 202-003<br />

Fax: +49 / (0) 41 02 / 202-030<br />

info@hydrosol.de<br />

www.hydrosol.de<br />

Stern Ingredients Asia-Pacific Pte Ltd<br />

No. 1 International Business Park<br />

The Synergy # 09-04<br />

Singapore 609 917<br />

Phone: +65 / 656 920 06<br />

Fax: +65 / 656 911 56<br />

info@sterningredients.com.sg<br />

www.sterningredients.com.sg<br />

Mexico<br />

Stern Ingredients S.A. de C.V

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