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Facing the Heat Barrier - NASA's History Office

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<strong>Facing</strong> <strong>the</strong> <strong>Heat</strong> <strong>Barrier</strong>: A <strong>History</strong> of Hypersonics<br />

The concept was born in exuberance. Its planners drew on estimates “that by<br />

1970 <strong>the</strong> orbital payload accumulated annually would be somewhere between two<br />

million and 20 million pounds.” Most payloads were to run near 10,000 pounds,<br />

<strong>the</strong>reby calling for a schedule of three flights per day. Still <strong>the</strong> concept lacked an<br />

important element, for if scramjets were nowhere near <strong>the</strong> state of <strong>the</strong> art, at Convair<br />

<strong>the</strong>y were not even <strong>the</strong> state of <strong>the</strong> imagination. 53 Space Plane, as noted, used<br />

ramjets with subsonic combustion, installing <strong>the</strong>m in pods like turbojets on a B-52.<br />

Scramjets lay beyond <strong>the</strong> thoughts of o<strong>the</strong>r companies as well. Thus, Northrop<br />

expected to use LACE with its Propulsive Fluid Accumulator (PROFAC) concept,<br />

which also was to cruise in <strong>the</strong> atmosphere while building up a supply of liquefied<br />

air. Like Space Plane, PROFAC also specified conventional ramjets. 54<br />

But Republic Aviation was home to <strong>the</strong> highly imaginative Kartveli, with Ferri<br />

being just a phone call away. Here <strong>the</strong> scramjet was very much a part of people’s<br />

thinking. Like <strong>the</strong> Convair designers, Kartveli looked ahead to flight to orbit with<br />

a single stage. He also expected that this goal was too demanding to achieve in a<br />

single jump, and he anticipated that intermediate projects would lay groundwork.<br />

He presented his thoughts in August 1960 at a national meeting of <strong>the</strong> Institute of<br />

Aeronautical Sciences. 55<br />

The XF-103 had been dead and buried for three years, but Kartveli had crafted<br />

<strong>the</strong> F-105, which topped Mach 2 as early as 1956 and went forward into production.<br />

He now expected to continue with a Mach 2.3 fighter-bomber with enough<br />

power to lift off vertically as if levitating and to cruise at 75,000 feet. Next on <strong>the</strong><br />

agenda was a strategic bomber powered by nuclear ramjets, which would use atomic<br />

power to heat internal airflow, with no need to burn fuel. It would match <strong>the</strong> peak<br />

speed of <strong>the</strong> X-7 by cruising at Mach 4.25, or 2,800 mph, and at 85,000 feet. 56<br />

Kartveli set Mach 7, or 5,000 mph, as <strong>the</strong> next goal. He anticipated achieving<br />

this speed with ano<strong>the</strong>r bomber that was to cruise at 120,000 feet. Propulsion was<br />

to come from two turbojets and two ramjets, with this concept pressing <strong>the</strong> limits<br />

of subsonic combustion. Then for flight to orbit, his masterpiece was slated for<br />

Mach 25. It was to mount four J58 turbojets, modified to burn hydrogen, along<br />

with four scramjets. Ferri had convinced him that such engines could accelerate<br />

this craft all <strong>the</strong> way to orbit, with much of <strong>the</strong> gain in speed taking place while<br />

flying at 200,000 feet. A small rocket engine might provide a final boost into space,<br />

but Kartveli placed his trust in Ferri’s scramjets, planning to use nei<strong>the</strong>r LACE nor<br />

ACES. 57<br />

These concepts drew attention, and funding, from <strong>the</strong> Aero Propulsion Laboratory<br />

at Wright-Patterson Air Force Base. Its technical director, Weldon Worth, had<br />

been closely involved with ramjets since <strong>the</strong> 1940s. Within a world that <strong>the</strong> turbojet<br />

had taken by storm, he headed a Nonrotating Engine Branch that focused on ramjets<br />

and liquid-fuel rockets. Indeed, he regarded <strong>the</strong> ramjet as holding <strong>the</strong> greater<br />

114<br />

First Thoughts of Hypersonic Propulsion<br />

promise, taking this topic as his own while leaving <strong>the</strong> rockets to his deputy, Lieutenant<br />

Colonel Edward Hall. He launched <strong>the</strong> first Air Force studies of hypersonic<br />

propulsion as early as 1957. In October 1959 he chaired a session on scramjets at<br />

<strong>the</strong> Second USAF Symposium on Advanced Propulsion Concepts.<br />

In <strong>the</strong> wake of this meeting, he built on <strong>the</strong> earlier SR-89774 efforts and launched<br />

a new series of studies called Aerospaceplane. It did not aim at anything so specific<br />

as a real airplane that could fly to orbit. Ra<strong>the</strong>r, it supported design studies and<br />

conducted basic research in advanced propulsion, seeking to develop a base for <strong>the</strong><br />

evolution of such craft in <strong>the</strong> distant future. Marquardt and GASL became heavily<br />

involved, as did Convair, Republic, North American, GE, Lockheed, Northrop, and<br />

Douglas Aircraft. 58<br />

The new effort broadened <strong>the</strong> scope of <strong>the</strong> initial studies, while encouraging<br />

companies to pursue <strong>the</strong>ir concepts to greater depth. Convair, for one, had issued<br />

single-volume reports on Space Plane in October 1959, April 1960, and December<br />

1960. In February 1961 it released an 11-volume set of studies, with each of <strong>the</strong>m<br />

addressing a specific topic such as Aerodynamic <strong>Heat</strong>ing, Propulsion, Air Enrichment<br />

Systems, Structural Analysis, and Materials. 59<br />

Aerospaceplane proved too hot to keep under wraps, as a steady stream of disclosures<br />

presented concept summaries to <strong>the</strong> professional community and <strong>the</strong> general<br />

public. Aviation Week, hardly shy in <strong>the</strong>se matters, ran a full-page article in October<br />

1960:<br />

USAF PLANS RADICAL SPACE PLANE<br />

Studies costing $20 million sought in next budget, Earth-to-orbit vehicle<br />

would need no large booster. 60<br />

At <strong>the</strong> Los Angeles Times, <strong>the</strong> aerospace editor Marvin Miles published headlined<br />

stories of his own. The first appeared in November:<br />

LOCKHEED WORKING ON PLANE ABLE TO GO INTO ORBIT<br />

ALONE<br />

Air Force Interested in Project 61<br />

Two months later ano<strong>the</strong>r of his articles ran as a front-page headline:<br />

HUGE BOOSTER NOT NEEDED BY AIR FORCE SPACE PLANE<br />

Proposed Wing Vehicle Would Take Off, Return Like Conventional Craft<br />

It particularly cited Convair’s Space Plane, with a Times artist presenting a view<br />

of this craft in flight. 62<br />

115

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