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Future Requirements of Agricultural Machines for Mechanizing ...

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Table 10. Dehuskers, Shellers and Decorticators Developed under NARS<br />

are specialized carts and trollies developed <strong>for</strong><br />

movement <strong>of</strong> men in rural areas but not popular yet.<br />

2.1.12 Dehusking, Shelling and Decortication:<br />

Dehusking, shelling and decortication are important on<br />

-farm value adding primary processing to make the<br />

produce more presentable to the buyer, and help in<br />

reducing transport, handling and storage costs be<strong>for</strong>e<br />

further processing and utilization. Maize cobs need to<br />

be dehusked and shelled to get grain <strong>for</strong> marketing,<br />

processing and use. Coconut, arecanut are dehusked<br />

dried be<strong>for</strong>e bringing in the market. Groundnut, castor,<br />

almonds etc need to be decorticated to get the kennels.<br />

Low cost manual and power operated dehuskers, shellers<br />

and decorticators have been developed (Table 10). For<br />

minor oilseeds like cucumber seeds, neem, mango,<br />

kusum etc. decorticators have been developed or adapted<br />

but yet to be fully commercialized.<br />

2.1.13 Cleaning and Grading: Separation under<br />

natural air stream, cleaning with cleaning basket (‘Supa’)<br />

and sieving with manual sieve and manual grading have<br />

been in vogue to remove chaff and <strong>for</strong>eign matter and<br />

quality improvement through grading using sieve in case<br />

<strong>of</strong> foodgrains and oilseeds. In case <strong>of</strong> F&V manual<br />

washing and grading are generally practiced. Improved<br />

◆ 184 ◆<br />

STATUS OF FARM MECHANIZATION IN INDIA<br />

Particulars Manual Coconut Tubular Maize Manual TNAU Arecanut TNAU Groundnut<br />

Dehusker Sheller Groundnut Dehusker Decorticator<br />

Developed at CPCRI, Kasargod CIAE, Bhopal CIAE, Bhopal TNAU, Coimbatore TNAU, Coimbatore<br />

Specifications<br />

*Type Manual, piercing Manual Oscillating shoe- Power operated Power operated<br />

type concave, manual rotor-concave Osci-drumbatch<br />

continuous concave,<br />

continuous<br />

*Dimension, mm 680x275x1980 72x65 250x500x1100 1560x660x1600 1320x450x1380<br />

*Weight, kg — — — — 195<br />

Test Results<br />

*Suitability Coconut Maize Groundnut, castor Dried arecanut Groundnut<br />

*Capacity 150 nuts/h 15-20 kg/h 40-45 kg/h pods 100 kg/h 260 kg/h<br />

*Labour 1 1 2 1 2<br />

*Power Manual Manual Manual 1 hp motor 1 hp motor<br />

*Shefling (eff %) 100 100 100 — 95-8<br />

Economics<br />

*Capital cost, Rs 3,000 25 800 15,000 15,000<br />

*Unit cost, Rs/q 15 30 50 20 10<br />

*Working capital, Rs 500-1000 Negligible 2000-3000 5000-8000 5000-7000<br />

*RI% 40-45 100 or more 50-60 40-50 30-40<br />

*Pay back period, y 2-3, @ 150 d/y 10-12 days 1.5-2.0 y 2-2.5 y 2.5-3.0 @ 150 d/y<br />

<strong>of</strong> operation @30-40 d/y @150 d/y<br />

Stage <strong>of</strong> exploitation Commercial Commercial Commercial Yet to be Commercial<br />

commercialized<br />

Source <strong>of</strong> availability CPCRI, Kasargod 1. CIAE, Bhopal 1. CIAE, Bhopal TNAU, TNAU,<br />

2. MP Agro-Ind., 2. MP Agro-Ind., Coimbatore Coimbatore<br />

Bhopal Bhopal<br />

3. M/s Bindu 3. M/s Bindu Agro-<br />

Agro-Ind., Bhopal Ind., Bhopal<br />

winnowing fans, winnowers, pre-cleaners, cleaners and<br />

graders both manual and power operated have been<br />

developed and adopted, commercialized and used <strong>for</strong><br />

foodgrain and oilseeds, seed. Power operated washers,<br />

graders and packaging lines have been developed <strong>for</strong><br />

F&V and many <strong>of</strong> them commercialized but not popular<br />

yet. Seed cleaners and graders achieving very high<br />

degree <strong>of</strong> efficiencies (over 98%) are commercially<br />

manufactured and in use. Table 11 and 12 present some<br />

<strong>of</strong> the cleaners and graders developed under Indian<br />

NARS.<br />

2.1.14 Drying and Dryers: Drying under sun or<br />

shade where hot dry air conditions prevail is a common<br />

traditional method <strong>of</strong> drying <strong>of</strong> foodgrains, fruit and<br />

vegetables and many other commodities to extend their<br />

shelf life <strong>for</strong> their safe storage <strong>for</strong> <strong>of</strong>f season use and<br />

have value added products <strong>for</strong> additional income.<br />

However under unfavourable condition <strong>of</strong> hot, humid<br />

and overcast or rainy weather drying gets too slow so<br />

much so that be<strong>for</strong>e drying is accomplished molds and<br />

fungi develop contaminating and spoiling the material.<br />

To overcome this handicap different kind <strong>of</strong> drying<br />

methods and dryers have been developed but not in use<br />

except <strong>for</strong> the milling units or home level solar dryers.

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