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FUTURE REQUIREMENTS OF AGRICULTURAL MACHINES FOR MECHANIZING AGRICULTURE<br />

1. INTRODUCTION<br />

<strong>Future</strong> <strong>Requirements</strong> <strong>of</strong> <strong>Agricultural</strong> <strong>Machines</strong> <strong>for</strong><br />

<strong>Mechanizing</strong> Agriculture<br />

Anwar Alam<br />

Dy. Director General (Agril. Engg.), Indian Council <strong>of</strong> <strong>Agricultural</strong> Research, New Delhi<br />

ABSTRACT<br />

<strong>Agricultural</strong> mechanization refers to interjection <strong>of</strong> improved tools, implements<br />

and machines between farm workers and materials handled by them. Independent<br />

India ushered in a process <strong>of</strong> agricultural mechanization and revival <strong>of</strong> rural agroprocessing<br />

which got acceleration during post-Green Revolution period. Irrigation<br />

pump sets, power threshers, tractors, power tillers and matching implements,<br />

including <strong>for</strong> 65Million draft animals have became popular. Seed and seed-cumfertilizer<br />

drills, planters, mechanical rice transplanters, vertical conveyor reapers,<br />

and combines soon followed. In the recent past, Zero-till Drill and Raise Bed Planters<br />

have found good acceptance from the farmers. Currently mechanization is in<br />

increasing demand. Farmers and policy makers and developmental agencies now<br />

realise that <strong>for</strong> increasing production and productivity at reduced unit cost <strong>of</strong><br />

production, free <strong>of</strong> arduous labour, agricultural mechanization is essential. It is<br />

brought in centre stage with globalization <strong>of</strong> world markets. Introduction <strong>of</strong> electromechanical<br />

power units supplementing and substituting traditional animate sources<br />

<strong>of</strong> farm power is going to continue. For achieving desired intensity <strong>of</strong> cropping<br />

average farm power requirement <strong>of</strong> 2 kW/ha is considered essential, currently it is<br />

1.15kW/ha. Shifts in agriculture leading to crop diversification towards horticulture,<br />

animal husbandry fishery, <strong>for</strong>estry and on-farm agro-processing are going to bring<br />

in greater degree <strong>of</strong> mechanization. India dominated by small and marginal land<br />

holdings may not have same trend <strong>of</strong> mechanization as the developed world but it is<br />

going to grow close to it with its own variant as labour wages go up and WTO<br />

Competition compels us to keep reducing unit costs <strong>of</strong> production, processing,<br />

packaging, and retail and situations demanding provision <strong>of</strong> custom servicing,<br />

custom agro-processing and acceptable standards <strong>of</strong> living.<br />

Mechanization refers to interjection <strong>of</strong> machinery<br />

between men and materials handled by them. In<br />

agriculture materials are soil, water, environment, seed,<br />

fertilizer, pesticides, growth regulators, irrigation,<br />

agricultural produce and by-products such as foodgrains,<br />

oilseeds, fruits and vegetables, cotton, sugarcane, jute<br />

& kenaf and other cash crops, milk, meat, eggs and fish<br />

etc. There is scope <strong>of</strong> mechanisation in every unit<br />

operation <strong>of</strong> production agriculture, post-harvest and<br />

agro-processing, and rural living. Mechanisation has<br />

varied connotations. While in the developed world it<br />

tends to be synonymous to automation but in developing<br />

countries, like India, mechanisation means any improved<br />

tool, implement, machinery or structure that assists in<br />

enhancement <strong>of</strong> workers’ output, multiplies the human<br />

◆ 175 ◆<br />

ef<strong>for</strong>t, supplements or substitutes human labour that is<br />

enabling and removing, avoids drudgery or stresses that<br />

adversely affect human mental faculties leading to errors,<br />

imprecision and hazards and eventually loss <strong>of</strong><br />

efficiency. It also means automation and controls that<br />

assure quality, hygiene. <strong>Agricultural</strong> mechanisation in<br />

a limited sense relates to production agriculture.<br />

1.1 Status at Independence<br />

At the time <strong>of</strong> independence in 1947, Indian<br />

agriculture used mostly bullock drawn ploughs, wooden<br />

pegtooth harrows, wooden planks <strong>for</strong> pulverisation<br />

compaction and smoothening, bullockcarts, and<br />

handtools such as Khurpi, crobar, spade, hoe, sickle,<br />

axe, chopper/Dau etc. Some philonthrops, facilitated by<br />

colonial masters, were trying to introduce western soil<br />

inversion plough like Meston plough, a 15 cm size long


eam bullock drawn plough. The only mass<br />

manufactured items were spades, pickaxe, crobars, and<br />

watering buckets manufactured by Tatas. Traditional<br />

equipments in use were made by local craftsmen, using<br />

locally available materials with little standardization,<br />

where quality depends on the craftsmanship.<br />

1.2 Important Land Marks<br />

1.2.1 Colonial India had witnessed many droughts<br />

and famines and some <strong>of</strong> them very devastating.<br />

Founding fathers <strong>of</strong> modern India took upon themselves<br />

a responsibility to avoid famines. To this effect they<br />

accorded high priority to agriculture and allied activities.<br />

<strong>Agricultural</strong> education, research and development<br />

infrastructure were strengthened. State <strong>Agricultural</strong><br />

Universities on the pattern <strong>of</strong> American Land Grand<br />

Colleges with integrated teaching, research and frontline<br />

extension were established starting 1960 providing<br />

trained human resource, location specific technologies<br />

and their frontline demonstrations. Indian Council <strong>of</strong><br />

<strong>Agricultural</strong> Research (ICAR) reorganised itself (1965).<br />

The commodity institutes with the Deptt. <strong>of</strong> Agriculture<br />

and Cooperation and Central Commodity Committees<br />

were transferred to ICAR leaving tea, c<strong>of</strong>fee, silk etc.<br />

Central and State Governments invested in infrastructure<br />

development to provide irrigation water, seed, fertilizer,<br />

pesticides and credits, minimum support price (MSP)<br />

and buffer stocking to prevent wild fluctuation in market<br />

prices besides food security. However, food security<br />

eluded India <strong>for</strong> two decades, food imports at times being<br />

the largest import bill <strong>of</strong> the country. India witnessed<br />

Green Revolution in 1967-68 and subsequently White<br />

Revolution, Blue Revolution and Yellow Revolution,<br />

achieving quantum jumps in production and productivity<br />

in foodgrains, milk, fishery, and oilseeds, respectively.<br />

It is experiencing horticultural revolution, revolution in<br />

poultry production. Peers and policy makers are looking<br />

towards Evergreen Revolution.<br />

1.2.2 A separate note (App-I) is included on the<br />

subject <strong>of</strong> “AGRICULTURAL MECHANIZATION<br />

RESEARCH IN INDEPENDENT INDIA”. The note<br />

provides a broad summary <strong>of</strong> the major initiatives taken<br />

<strong>for</strong> introducing <strong>Agricultural</strong> Mechanization in India.<br />

1.3 Growth in <strong>Agricultural</strong> Mechanization<br />

1.3.1 These amendments in agriculture were<br />

accompanied with due inputs <strong>of</strong> mechanisation in natural<br />

resource development, agricultural field operations and<br />

on-farm primary processing. After intensive testing and<br />

evaluation in late 1950s, manufacturing <strong>of</strong> irrigation<br />

pumping sets commenced. Initially two-thirds were<br />

engine operated and one-third electric operated. As rural<br />

electrification advanced, proportions have changed in<br />

◆ 176 ◆<br />

STATUS OF FARM MECHANIZATION IN INDIA<br />

favour <strong>of</strong> electrical power. Animal drawn improved<br />

equipment such as seed drills, seed-cum-fertilizer drills,<br />

5 hp power threshers primovers like diesel engines,<br />

electric motors got into manufacture and use. Central<br />

Tractor Organisation (CTO) established soon after<br />

independence to reclaim marshy lands in Tarai <strong>of</strong> UP<br />

and scrub <strong>for</strong>ests elsewhere to settle displaced people<br />

who came from across the border set the pace <strong>of</strong><br />

tractorisation in India. CTO used crawler tractors, their<br />

operation, upkeep and later on indigenous fabrication<br />

<strong>of</strong> certain fast wearing components, after OE stocks<br />

exhausted, were locally developed. For tractorisation<br />

<strong>of</strong> agricultural field operations around mid-1960s small<br />

4-wheel general purpose tractors were brought in CKD<br />

(completely knocked down) condition and assembled,<br />

marketed, operated, and serviced by training Indian<br />

technicians. Confidence thus gained resulted in<br />

progressive indigenous manufacture. Swaraj 35 hp from<br />

M/s Punjab Tractor was the first totally indigenous<br />

tractor. A little later two-wheeled tractors popularly<br />

known as power tillers were introduced and at one stage<br />

more than a dozen firms had manufacturing licenses.<br />

However farming system in vogue, wet cultivation<br />

during kharif and upland farming during rabi, and lack<br />

<strong>of</strong> proper after-sales-services support adversely affected<br />

their growth. All but two Mitsubishi and Kubota by<br />

M/s VST Tillers, Bangalore and M/s Kerala Agro-<br />

Industries Corporation survived. Today India is the<br />

largest producer <strong>of</strong> tractors in world with about 2,75,000<br />

tractors per year and about 15,000 power tillers. China<br />

is able to market its power tillers in India at cheaper<br />

prices, nevertheless there are after sales service problems<br />

in many cases<br />

1.3.2 With the introduction and growth <strong>of</strong> tractors in<br />

India in production <strong>of</strong> matching equipment <strong>for</strong> scraping<br />

and land levelling, seedbed preparation, seeding and<br />

planting, seed-cum-fertilizer drilling, spraying and<br />

dusting, harvesting and power threshing, 2-wheel and<br />

4-wheel tractor trolleys got in to indigenous manufacture<br />

and these got reserved <strong>for</strong> Small Scale Industries (SSI)<br />

sector. It became a very competitive farm equipment<br />

industrial activity in Punjab and in pockets all over the<br />

country. However, to enhance quality <strong>of</strong> farm equipment<br />

many items have been dereserved, now.<br />

1.3.3 By early 1980s vertical conveyor reapers (VCR)<br />

were introduced to mechanise sickle harvesting, initially<br />

walking type, then a larger tractor version and<br />

subsequently riding type self propelled units. During<br />

1982-84 production <strong>of</strong> tractor mounted VCRs increased<br />

ten fold each subsequent year reaching to 3000 in third<br />

year but got reduced to 2000 annual production in the<br />

fourth year, the year insurgency in Punjab touched its<br />

peak. At this point <strong>of</strong> time Punjab farmers found


FUTURE REQUIREMENTS OF AGRICULTURAL MACHINES FOR MECHANIZING AGRICULTURE<br />

combining <strong>of</strong> rice and wheat cheaper and less risky.<br />

Several manufacturers (29) in Small Scale Sector took<br />

to general purpose standard grain harvesting combines<br />

by manufacturing tractor mounted, self propelled and<br />

tractor driven versions. Combining, however, created<br />

problem <strong>of</strong> rice and wheat straw gathering, trans<strong>for</strong>ming<br />

and handling as Bhusa. Straw disposal through<br />

incineration was found creating serious environment<br />

pollution whereas straw incorporation in to the soil was<br />

leading to nitrogen stealing. Invention and introduction<br />

<strong>of</strong> straw combines did provide a solution to reclaiming<br />

wheat Bhusa but still about 50-60% <strong>of</strong> the rice and wheat<br />

straw is being disposed by burning. It may not be entirely<br />

due to combines, demand <strong>for</strong> wheat bhusa has also<br />

declined. Its transport to feed deficit areas in loose farm<br />

is expensive and uneconomical. Complete feedblock<br />

bufferstocking to fight feed famines is a possibility.<br />

1.4 Current Imperatives<br />

1.4.1 Mechanisation is now demand driven. With<br />

increasing labour wages and agricultural produce market<br />

prices as they are, engineered to be low <strong>for</strong> food and<br />

nutritional security and food accessibility to the masses,<br />

the farmers, specially medium and large ones, are<br />

looking <strong>for</strong> labour saving devices to remain competitive<br />

more so with the globalization <strong>of</strong> the world markets.<br />

And the farm working groups, policy makers and social<br />

scientists are looking <strong>for</strong> mechanisation to remove<br />

drudgery from farm operations so that rural educated<br />

youth do not run to urban areas in pursuit <strong>of</strong> jobs which<br />

are already in short supply. With prepondence <strong>of</strong><br />

marginal and small farms, below 2 ha above 76% <strong>of</strong> the<br />

total land holdings, custom servicing in farm operations<br />

is in vogue and rightly so because individual ownership<br />

is not af<strong>for</strong>dable.<br />

1.4.2 For the reasons explained, agricultural<br />

mechanisation in India has come a long way in the last<br />

50 years. India produces wide range <strong>of</strong> agricultural<br />

equipment needed to practice modern intensive farming.<br />

However, there are unit operations in certain commercial<br />

crops and commodities where mechanisation is needed,<br />

and <strong>for</strong> which presently there is no viable solution. With<br />

quantitative restrictions removed from 1st April, 2001<br />

it is faced with new challenges, some have reservations<br />

whether it will be able withstand pressures <strong>of</strong><br />

multinational companies and countries that are<br />

aggressively marketing their goods in export markets.<br />

Indian farm equipment industry has demonstrated its<br />

resilience and responsiveness to changing market<br />

situations in the past and should come out victorious at<br />

the end adopting modernization measures. Nevertheless,<br />

the challenge is <strong>for</strong>midable.<br />

1.4.3 To meet food, feed, fibre, fuel, and industrial<br />

◆ 177 ◆<br />

raw material needs Indian agriculture is required to<br />

double food production in a decade i.e. by 2010. With<br />

the available land mass remaining at about 142 million<br />

hectares (Mha) it has to come through essentially a<br />

vertical expansion, gains through productivity in<br />

commodities and the regions there is scope like E-India<br />

and returns on investment favourable. Globalization and<br />

its basic demand <strong>of</strong> competitiveness asks <strong>for</strong> greater<br />

timeliness, precision in metering and placement <strong>of</strong> inputs<br />

that are going to be increasingly costlier, minimisation<br />

<strong>of</strong> pre and post harvest losses, on-farm value addition<br />

<strong>for</strong> additional income and employment that provide<br />

greater sustainability to farm families and make farming<br />

and associated post-harvest activities less arduous and<br />

economically rewarding and satisfying. Environment<br />

control in plant and animal production will have to be<br />

employed to realise the productivity levels targeted and<br />

prevent morbidity and mortality in livestock husbandry.<br />

As we can see, increasingly, there is going to be demand<br />

<strong>for</strong> precision farming, farming equipment that are<br />

ergonomically sound, economically af<strong>for</strong>dable, system<br />

that reduce unit cost <strong>of</strong> production through economy in<br />

inputs use and quantum jumps in productivity. This paper<br />

aims to bring out evolution <strong>of</strong> agricultural mechanization<br />

status, current ef<strong>for</strong>ts, and ventures in postulating likely<br />

future requirements and trends in agricultural<br />

mechanisation.<br />

2. STATUS OF FARM POWER<br />

Unlike industry where men machines and materials<br />

are brought under one ro<strong>of</strong>, the agriculture requires men,<br />

machinery and material being moved to field and various<br />

unit operations per<strong>for</strong>med timely, with required<br />

precision, that gives desired productivity in a manner it<br />

does not cause drudgery and health hazards to the<br />

workers. In this context availability <strong>of</strong> appropriate farm<br />

power sources are required. Traditionally humans and<br />

draft animals met this need. Draftability <strong>of</strong> draft animals<br />

has been studied. Bullocks and he buffaloes pull about<br />

10% <strong>of</strong> their body weight, camels about 18% <strong>of</strong> the body<br />

weight and donkeys about 34%. With improved yokes<br />

and harnesses and appropriate work rest cycle<br />

draftability and work output can be increased by 15-<br />

30%. However, <strong>for</strong> the current level <strong>of</strong> intensity <strong>of</strong><br />

farming, required levels <strong>of</strong> productivity, with a work<br />

environment required can not be met by animate sources<br />

alone. As a result electro-mechanical sources<br />

supplement and substitute animate sources. For<br />

stationery operations like operation <strong>of</strong> irrigation pump,<br />

power thresher, a chaff cutter and grinder engines and<br />

motors are in use. Where as <strong>for</strong> tractive field operations<br />

there are tractors and power tillers (Table 1) run by diesel<br />

engines mounted on them. These can per<strong>for</strong>m varied


Table 1. Population Growth Trends in Mechanical Farm Power Sources in India<br />

additional functions with the help <strong>of</strong> proper attachments.<br />

Large farm machines are <strong>of</strong>ten self propelled with built<br />

in power source. These farm power sources are<br />

commercially available but their distribution and<br />

availability and use in certain regions like E and NE<br />

and hilly areas can not be considered satisfactory<br />

(Table 3). There is close nexus between farm power<br />

availability and agric productivity (Fig. 1). The level <strong>of</strong><br />

farm power availability during 2001 was about 1.35 kW/<br />

ha (Table 2). At the present level <strong>of</strong> sophistication in<br />

◆ 178 ◆<br />

STATUS OF FARM MECHANIZATION IN INDIA<br />

(number in million)<br />

1950 1960 1970 1980 1990 1997 2000* Growth rate<br />

(%) Base<br />

year 1970<br />

Tractive power<br />

Tractor 0.008 0.031 0.148 0.518 1.222 2.037 2.471 9.84<br />

Power Tiller - - 0.003 0.021 0.040 0.085 0.110 12.7<br />

Stationary power<br />

Electric pump 0.020 0.100 1.629 4.330 6.019 8.254 9.525 6.06<br />

Diesel pump 0.083 0.230 1.546 3.101 4.659 5.899 6.465 4.88<br />

Others<br />

Power sprayer/duster - - 0.045 0.124 0.200 0.245 0.311 6.66<br />

Note: *Estimated<br />

Source: Singh, et al., 1999<br />

Table 2. Availability <strong>of</strong> Farm Power in India<br />

Year Total Power, Source-wise%<br />

KW/ha<br />

Animal Mechanical Electrical<br />

1951 0.25 97.4 2.1 0.5<br />

1961 0.31 94.9 3.7 1.4<br />

1971 0.36 79.2 16.3 4.5<br />

1981 0.63 48.2 32.3 19.5<br />

1991 0.92 34.5 34.7 30.8<br />

2001 1.35 18.0 55.0 27.0<br />

(36.68)<br />

Note: *Figure in parenthesis is mobile farm power<br />

Power, kW/ha<br />

1<br />

0.9<br />

0.8<br />

0.7<br />

0.6<br />

0.5<br />

0.4<br />

0.3<br />

0.2<br />

0.1<br />

0<br />

1950 1954 1958 1962 1966 1970 1974 1978 1982 1986 1990 1994 1998<br />

Animate power, kW/ha Mechanical power, kW/ha<br />

Total power,kW/ha Productivity, kg/ha<br />

Fig. 1. Trend <strong>of</strong> farmpower availability and land productivity in India<br />

1.8<br />

1.6<br />

1.4<br />

1.2<br />

1<br />

0.8<br />

0.6<br />

0.4<br />

0.2<br />

0<br />

Land productivity, kg/ha<br />

Table 3. Farm Power availability in NEH Region<br />

State Availability farm power,<br />

hp/ha <strong>of</strong> cropped area<br />

Arunachal Pradesh 0.23<br />

Manipur 1.40<br />

Meghalaya 1.44<br />

Mizoram 0.77<br />

Nagaland 0.45<br />

Tripura 0.99<br />

agriculture <strong>for</strong> taking two crops per year an average farm<br />

power available <strong>of</strong> 2.0 KW/ha is considered essential.<br />

<strong>Agricultural</strong>ly advanced states and regions in the country<br />

have farm power availability <strong>of</strong> 2-4 kW/ha. Law <strong>of</strong><br />

diminishing return is also applicable in farm power<br />

availability and mechanization. Excessive<br />

mechanization does not bring rewards instead block the<br />

capital, add to overhead costs and at times cause<br />

indebtness and its negative impacts.<br />

2.1 Status <strong>of</strong> Farm Implements and <strong>Machines</strong><br />

2.1.1 Land and Water Resource Development<br />

Equipment: It involves clearing <strong>of</strong> land <strong>of</strong> the unwanted<br />

vegetation, levelling and grading so as to per<strong>for</strong>m field<br />

operations properly and apply seed, fertilizer/manure,<br />

and irrigation water uni<strong>for</strong>mly. It also involves creating<br />

access to field and mobility <strong>of</strong> machines through farm<br />

roads with irrigation and drainage ditches, creating<br />

irrigation water resources both surface and ground water.<br />

Most ancient practice <strong>of</strong> land development was use <strong>of</strong><br />

fire and later on slash and burn a practice still vogue in<br />

a few remote areas. However, axe, hoe, pickaxe, spade,<br />

crowbar, and heavy duty ploughs have come in use and<br />

still in vogue where mechanization has not advanced.<br />

Subsequently not long ago animal drawn buck scraper,<br />

floats, V-ditchers, bund <strong>for</strong>mers were developed and<br />

got in use <strong>for</strong> levelling, smoothing, land shaping. With<br />

industrial revolution and development <strong>of</strong> IC-engines and


FUTURE REQUIREMENTS OF AGRICULTURAL MACHINES FOR MECHANIZING AGRICULTURE<br />

advancements in mechanization the tractor drawn<br />

scrapers, levellors, terracers, floats, smoothers have<br />

come in use and are available in the market. However,<br />

<strong>for</strong> the large scale mechanized land clearing, land<br />

development, construction <strong>of</strong> farm ponds, laying <strong>of</strong><br />

irrigation and drainage systems there are bulldozers,<br />

motor graders, excavators, dumpers, trenchers, trenchercum-subsurface<br />

drainage pipe systems available in the<br />

Indian market. Heavy earthmoving machinery are costly.<br />

Laser guided land levellors are in the process <strong>of</strong><br />

introduction in India and may be indigenised soon. For<br />

laying tubewells to tap ground water (GW) there are<br />

percussion and rotary rigs along with casing and strainers<br />

<strong>of</strong> steel and plastics and submersible pumps available.<br />

Where GW tables are low and rich aquifers available at<br />

lower depths centrifugal pumps installed in dugwells<br />

are in use. Shallow tubewells in many states rich in GW<br />

have paid rich dividends like Assam, West Bengal,<br />

Punjab, Haryana, Western UP, and pockets elsewhere.<br />

2.1.2 Irrigation and Drainage Equipment:<br />

Mechanization in lifting <strong>of</strong> the irrigation water was the<br />

first important land mark in modernization <strong>of</strong> Indian<br />

agriculture when in late 1950s and early 1960s the ef<strong>for</strong>ts<br />

to adopt engine and electric motor operated centrifugal<br />

pumps led to indigenous manufacture <strong>of</strong> small diesel<br />

engines (5 hp) and 3-5 hp agricultural motors, and<br />

matching centrifugal pumps by mid 1960s. It expanded<br />

rapidly and today about 0.90 million irrigation pumps<br />

are manufactured annually, one-third engine operated<br />

and two-third electric motor operated. With over<br />

exploitation <strong>of</strong> GW and water table going down, the<br />

use <strong>of</strong> submersible pumps is on rise. Solar- photovolteric<br />

water pumping sets are also available which at this point<br />

<strong>of</strong> time involve high capital cost but operating cost is<br />

very low.<br />

With irrigation waters getting scarce and costly their<br />

efficient application has become essential. As a result<br />

the pressurised irrigation systems - sprinklers, microsprinklers,<br />

and drip systems have come in use that save<br />

about 35-50% <strong>of</strong> irrigation water with 25-35% increase<br />

in the yield. Through fertigation drips improve the<br />

fertilizer use efficiency also. Ef<strong>for</strong>ts are on to improve<br />

the water use efficiency in Indian agriculture. In ricewheat<br />

cropping zero-till drill and raised bed planting<br />

are found to reduce water require about 35-50% with<br />

about 5-10% yield advantage.<br />

2.1.3 Surface and subsurface drainage systems, and<br />

vertical drainages have been designed, installed and<br />

studied in actual farming conditions which have<br />

facilitated crop cultivation in otherwise water logged<br />

areas and increased yields substantially where water<br />

tables were close to the root zone or soils are saline or<br />

acidic due to adverse geo-hydrological situations<br />

◆ 179 ◆<br />

preventing yield potentials being realised. Lowlift high<br />

discharge pumps have been developed <strong>for</strong> vertical<br />

drainage. Command areas <strong>of</strong> several medium and large<br />

irrigation or multipurpose projects have been studied<br />

and remedial areas evolved to improve water distribution<br />

and productivity through better water management.<br />

2.1.4 Energy audits, however, in many <strong>of</strong> the<br />

irrigation and drainage installations can not be<br />

considered favourable. There is considerable room <strong>of</strong><br />

improvement <strong>of</strong> system efficiency through improved<br />

design, manufacturing, installation and upkeep <strong>of</strong> these<br />

systems tackling corrosion and encrustation problems.<br />

2.1.5 Seedbed Preparation: Leaving deltaic areas <strong>of</strong><br />

the perennial rivers where rice-rice may be dominant<br />

crop rotation, most <strong>of</strong> India has crop cultivation in both<br />

upland and low land situations. For marginal farms,<br />

traditional animal drawn wedge plough (Desi Hal) which<br />

can be used as primary and secondary tillage implement,<br />

with a seeding tube as a seed drill and as an interculture<br />

device continues to be still in use. With over 76%<br />

holdings marginal (below 1 ha) and small size (1-2 ha)<br />

dominating the scene, it is not surprising that the Desi<br />

Hal and other traditional equipment continue to be in<br />

use. Wooden plank as an accessory does pulverization,<br />

land smoothening and seedbed compaction. In vertisols<br />

Bakhar (blade harrow) are used. In wet land seedbed<br />

preparation, wooden pegtooth harrows are also used.<br />

2.1.6 For primary tillage, better weed management<br />

and incorporation <strong>of</strong> organic and green manuring,<br />

bullockdrawn mould board ploughs <strong>of</strong> 10-20 cm size,<br />

long and short beam types, reversible MB ploughs were<br />

introduced and are still in use. For secondary tillage<br />

animal drawn disc and pegtooth harrows were<br />

introduced and got in to indigenous manufacture.<br />

However, these could never gain a popularity as<br />

compared to Desi Hal which is a versatile multipurpose<br />

implement, made and repaired by local craftsmen. For<br />

wet land seedbed preparations there are various animal<br />

drawn puddlers which increase field capacity.<br />

<strong>Agricultural</strong> mechanization process is gradually<br />

changing the scenario. In Punjab, Haryana traditional<br />

farm equipments have practically disappeared.<br />

With tractorisation getting in vogue, 9/11 tyne tillers<br />

with reversible shovels in alluvium and alfisols and<br />

duckfoot type in vertisols, tractordrawn mouldboard and<br />

disc ploughs became popular. For secondary tillage<br />

trailing and mounted type tandem and <strong>of</strong>fset disc<br />

harrows are in use and manufactured in large numbers<br />

through SSIs. However, versatility <strong>of</strong> 9/11 type tillers<br />

have made them most popular tillage implement with<br />

the tractor owners like that <strong>of</strong> Desi Hal in the past. In<br />

some places tandem disc harrows are widely used <strong>for</strong><br />

seedbed preparation with occasional or no ploughing.


Table 4. Selected Equipment <strong>for</strong> Seedbed Preparation<br />

◆ 180 ◆<br />

STATUS OF FARM MECHANIZATION IN INDIA<br />

S. No. Name <strong>of</strong> the Implement Size, mm Price, Rs Work Capacity Suitability<br />

ha/h h/ha<br />

A. Animal operated<br />

1. M.B. Plough 150 400 0.024 40-42 For all Regions<br />

2. Disc Harrow (4-8 disc) 600-1200 1000-1500 0.18-0.22 5-6 For light soils<br />

3. Cultivator (3 tynes) 300-400 700-1000 0.08 12-14 For light soils<br />

4. Bakhar 500 400 0.06 16-18 For heavy soils<br />

5. Helical Puddler 500 800-1200 0.06 16-18 For puddling in all types <strong>of</strong> soils<br />

6. Harrow Patela 1500-2000 1200-1500 0.2-0.25 4-5 For collection <strong>of</strong> trash and<br />

planking, all regions.<br />

B. Power Tiller operated<br />

1. Rotavator 500-600 15000 0.07-0.09 11-13 All regions<br />

C. Tractor operated<br />

1. M.B. Plough 2x350 10000-15000 0.20-0.25 4-5 All regions<br />

3x350 20000-22000 0.30-0.35 3-4<br />

2. Disc Plough 2x350 14000-16000 0.20-0.25 4-5 All regions<br />

3x350 24000-26000 0.30-0.35 3-4<br />

3. Disc Harrow (16 disc) 2000 15000-18000 0.40-0.50 2-2.5 All regions<br />

4. Cultivator (9-11) 2500 12000-15000 0.40-0.50 2-2.5 Lighter soils<br />

5. Rotavator 1500 40000-50000 0.2 5 All regions<br />

6. Sweep cultivator 5 x 500 12000-15000 0.35 3-3.5 Heavy soils<br />

Table 5. Selected Equipment <strong>for</strong> Sowing and Planting<br />

S. No. Name <strong>of</strong> the Implement Size, mm Price, Rs Work Capacity Suitability<br />

ha/h h/ha<br />

A. Manually operated<br />

1. Mustard seed drill 1 x 600 1000 0.1 10-12 Lighter soils<br />

B. Animal operated<br />

1. CIAE 2-3 row seed-cum- 3 x 225 2500-3000 0.1 10-12<br />

fertilizer drill 3 x 300 0.125 8-8.5<br />

3 x 450 0.155 6-7 All types <strong>of</strong> seeds<br />

2. CRIDA drill plough 1 x 225 500 0.04 20-25 All types <strong>of</strong> seeds<br />

3. CIAE mustard drill 2 x 450 2500-3000 0.125 8-8.5 All types <strong>of</strong> soils<br />

4. CIAE 2-3 row planter 3 x 450 3000-4000 0.155 6-7 Maize, cotton, groundnut and<br />

other types <strong>of</strong> seeds<br />

5. IISR sugarcane planter 1 x 900 3000-4000 0.125 8 Lighter soils<br />

6. Potato planter 2 x 450 3000-4000 0.125 8 Lighter soils<br />

C. Power tiller operated<br />

1. Seed-cum-fertilizer drill 5 x 225 6000-8000 0.164 6-6.5 All types <strong>of</strong> soils<br />

5 x 300 0.21 5-5.5<br />

D. Tractor operated<br />

1. Seed-cum-fertilizer drill 11 x 225 12000-15000 0.75 1.25-1.5 All types <strong>of</strong> soils with suitable<br />

furrow openers<br />

2. No-till-drill 11 x 225 15000 0.75 1.25-1.5 For direct sowing <strong>of</strong> wheat after<br />

paddy in rice-wheat cropping<br />

system<br />

3 Strip-till-drill 1500 25000-30000 0.25 4-5 For direct sowing <strong>of</strong> wheat after<br />

paddy in rice-wheat cropping<br />

system<br />

4. Sugarcane cutter planter 2 x 900 40000-45000 0.25 4 Suitable <strong>for</strong> all regions with<br />

suitable ridger bodies<br />

5 Potato planter 2 x 600 20000-25000 0.25 4 Suitable <strong>for</strong> all regions


FUTURE REQUIREMENTS OF AGRICULTURAL MACHINES FOR MECHANIZING AGRICULTURE<br />

Research studies under ICAR All India Coordinated<br />

Research Projects on Energy Requirement and Farm<br />

Implements and <strong>Machines</strong> have established roto tilling<br />

as an efficient seedbed preparation equipment both under<br />

upland and wet land situations. As a result it is currently<br />

under promotion with incentives in several states<br />

specially where vegetable crops are taken after rice. For<br />

wetland seedbed preparation power tillers with rototillers<br />

are very useful specially <strong>for</strong> small and marginal farms.<br />

However, many farmers who do not maintain bullocks,<br />

find custom serviced seedbed preparations fast and<br />

af<strong>for</strong>dable. Many tractor owning farmers do custom<br />

servicing in seedbed preparation and seeding and in<br />

transport operations to improve economics <strong>of</strong> tractor<br />

owning. Table 4 presents selected improved seedbed<br />

preparation equipment available.<br />

2.1.7 Sowing, Planting, Transplanting and<br />

Checkrowplanting: Sowing crops in lines so distanced<br />

apart that farm power units can move in inter-row spaces<br />

without damaging the plants is one <strong>of</strong> the perquisites <strong>of</strong><br />

mechanization <strong>of</strong> post-seeding operations. As a result<br />

drills and planters have become popular. Placement <strong>of</strong><br />

band <strong>of</strong> fertilizer by the side <strong>of</strong> seed slightly deeper is<br />

found to have better plant response and more yields. To<br />

realise this advantage, seed-cum-fertilizer drills<br />

succeeded the seed drills. For best results it is not only<br />

desirable to have seeds in row but also certain distance<br />

between the seeds (plants); to achieve it, there are<br />

planters plate type, cupfeed, and pneumatic seed metered<br />

but not as popular as drills. There is talk about<br />

Madagaskar rice cultivation technology whose main<br />

features are checkrow transplanting <strong>of</strong> young rice<br />

seedling (15-20 days old) and interculture in standing<br />

crop along and across the rows. However, we do not<br />

Table 6. Weeding and Interculture Equipment<br />

S. No. Name <strong>of</strong> the Implement Size, mm Price, Rs Work Capacity Suitability<br />

◆ 181 ◆<br />

ha/h h/ha<br />

A. Manually operated<br />

1. Grubber 150-200 30-50 0.012 80 Lighter soils<br />

2. Dryland peg weeder 150-200 250-300 0.025 40 All soils<br />

3. CIAE twin wheel hoe 150-200 250-300 0.025 40 All soils<br />

4. PAU wheel hoe 150-200 400-500 0.035 30 Lighter soils<br />

B. Animal operated<br />

1. Dora 300 500 0.1 10 Heavy soils<br />

2. Three tyned Sweep/ cultivator 600 700-1000 0.2 5 Lighter soils<br />

C. Power tiller operated<br />

1. 3 tyned cultivator/ sweep 1000 5000-7000 0.2 5 All soils, wider row crops<br />

D. Tractor operated<br />

1. 9-11 tyned tiller 2500 12000-15000 0.45 2-2.5 All soils, wider row crops<br />

2. 5 tyned sweep 2500 12000-15000 0.45 2-2.5 All soils, wider row crop<br />

E. Self propelled weeder<br />

1. CIAE/TNAU power weeder 500 30000 0.125 8 All soils, wider row crops<br />

have yet a mechanical check-row transplanter. Table 5<br />

gives broad specifications <strong>of</strong> sowing and planting<br />

equipment available. Transplanting <strong>of</strong> seedlings/saplings<br />

is also widely practiced in fruit and vegetable and<br />

cultivation, agro-<strong>for</strong>estry where mechanization is needed<br />

<strong>for</strong> which ef<strong>for</strong>t are on <strong>for</strong> some <strong>of</strong> the operations<br />

mechanized options have been created like pit making.<br />

2.1.8 Interculture and Weeding Equipment:<br />

Removal <strong>of</strong> weeds, aeration <strong>of</strong> the root zone, creating<br />

soil mulch, and earthing are major objectives in<br />

interculture. In some cases thinning and gap filling or<br />

band placement <strong>of</strong> fertilizer are also done during<br />

interculture. Traditional interculture tools are Khurpi or<br />

Kudali which are very slow and unaf<strong>for</strong>dable at current<br />

wages. As an improvement wheel hoes have been<br />

developed, some with several attachments to per<strong>for</strong>m<br />

various interculture jobs. These are becoming popular.<br />

There are tractor mounted cultivators, however, due to<br />

absence <strong>of</strong> headlands, failure to create straight rows and<br />

other reasons these are not widely used. For widerow<br />

sown crops like maize, pigeonpea, groundnuts, power<br />

weeders have been developed and commercialized. Self<br />

propelled rice power weeders have been developed but<br />

not popular yet. There are urea supergranule and prilled<br />

urea applicators developed <strong>for</strong> rice that improve fertilizer<br />

use efficiency. Some <strong>of</strong> the interculture and weeding<br />

equipment available are presented in Table 6.<br />

2.1.9 Plant Protection Equipment: For applying<br />

weedicides, insecticides, fungicides as well as certain<br />

growth regulators spraying and dusting is followed. India<br />

has manual, knapsack auxiliary engine operated,<br />

manually pushed auxiliary engine operated, power tiller<br />

& tractor mounted and stationary engine operated<br />

sprayers and dusters in use, indigenously manufactured


Table 7. Equipment <strong>for</strong> Spraying and Dusting Operations<br />

◆ 182 ◆<br />

STATUS OF FARM MECHANIZATION IN INDIA<br />

S. No. Name <strong>of</strong> the Implement Size Price, Rs Work Capacity Suitability<br />

ha/h h/ha<br />

A. Manually operated<br />

1. Hand compression sprayer 14 litres 1500-2000 0.095 10.5 All regions<br />

2. Lever Operated Knapsack sprayer 13-16 litres 1500 0.095 10.5 All regions<br />

3. Foot sprayer 2500-3000 0.165 6 All regions<br />

4. Duster 4-5 kg 1000 0.25 4 All regions<br />

5. Controlled Droplet sprayer 1 litre 1500 0.25 4 All regions<br />

B. Power operated<br />

1. Knapsack sprayer cum-duster 5 litres 5000-7000 0.22 5 All regions<br />

2. Stationery power operated sprayer 5-10 hp 20000 0.35 3 All regions<br />

C. Tractor operated<br />

1. Tractor operated sprayer 5000 mm 30000-40000 0.5 2 All regions, wider<br />

row crops<br />

D. Self propelled<br />

1. High clearance sprayer 10000 mm 200,000 0.5-1.0 1-2 Cotton, potato and other<br />

tall crops<br />

Table 8. Equipment <strong>for</strong> Harvesting Operation<br />

S. No. Name <strong>of</strong> the Implement Size Price, Rs Work Capacity Suitability<br />

ha/h h/ha<br />

A. Manually operated<br />

1. CIAE Serrated sickle 25-30 0.008 125 All regions<br />

B. Animal operated<br />

1. CIAE groundnut-cum-potato digger 500 mm 2000 0.1 10-12 All regions<br />

C. Power tiller operated<br />

1. Vertical Conveyor Reaper 1200 mm 15000 0.25 4 All regions, suitable <strong>for</strong><br />

paddy and wheat crops<br />

D. Tractor operated<br />

1. Vertical Conveyor Reaper 2000 mm 35000 0.4 2.5 All regions, rice, wheat,<br />

soybean etc.<br />

2. CIAE Soybean Reaper 2000 mm 35000-40000 0.4 2.5 All regions<br />

E. Self propelled machines<br />

1. Vertical Conveyor Reaper 1000 mm 40000-50000 0.25 4 All regions, suitable <strong>for</strong><br />

paddy, wheat, soybean<br />

etc.<br />

2. Combine harvester 4200 mm 6-12 lakhs 1.5-2.00 0.75-0.5 All regions, <strong>for</strong> paddy,<br />

wheat, gram, soybean<br />

etc.<br />

Table 9. Equipment <strong>for</strong> Threshing Operation<br />

S. No. Name <strong>of</strong> the Implement Size Price, Rs Work Capacity Suitability<br />

A. Power operated<br />

1. Power operated thresher 5-10 hp 12000-20000 200-500 All regions, <strong>for</strong> single crop, paddy,<br />

wheat<br />

2. CIAE Multi-crop thresher 5-10 hp 15000-25000 200-500 All regions, wheat, paddy, soyabean,<br />

maize, gram, pigeon pea etc.<br />

3. High capacity multi-crop thresher 15-20 hp 40000-50000 1500-2000 All regions, wheat, paddy, soyabean,<br />

maize, gram, pigeon pea etc.<br />

4. Tractor PTO operated multicrops thresher 25-35 hp 60000-70000 1500-2500 Wheat, soyabean, maize, gram etc.<br />

5. Paddy thresher 5-15 hp 12000-25000 200-1000 All regions, paddy<br />

6. Maize thresher 5-15 hp 12000-25000 500-2000 All regions, maize<br />

7. Groundnut thresher 10-15 hp 25000 500-1000 All regions, groundnut<br />

Kg./h


FUTURE REQUIREMENTS OF AGRICULTURAL MACHINES FOR MECHANIZING AGRICULTURE<br />

mostly in private sector. Annual production <strong>of</strong> sprayers<br />

and dusters is about 0.4 M. Recently Aeroblast sprayers,<br />

an introduction from Brazil has found good acceptance<br />

<strong>for</strong> cotton and tall tree applications. Manual and power<br />

operated sprayers could be single lance or long boom<br />

swath type, the latter are better <strong>for</strong> field crops and the<br />

<strong>for</strong>mer <strong>for</strong> spot treatment, kitchen gardens and trees.<br />

Impingement, distribution, coverage and drift are major<br />

issues is spraying and dusting which can be addressed<br />

by electrostatic spraying and dusting. However, India<br />

lack oil based pesticides required <strong>for</strong> electrostatic<br />

spraying. Air assisted sprayers and dusters improve the<br />

coverage which is essential when using contact type<br />

pesticide. There are already a few in the market.<br />

Selection <strong>of</strong> right kind <strong>of</strong> nozzles is vital in achieving<br />

efficacy. R&D ef<strong>for</strong>ts continue to be made in this<br />

direction. Table 7 presents some <strong>of</strong> the sprayers and<br />

dusters available and in use.<br />

2.1.10 Harvesting, Threshing and Combining:<br />

Timely harvesting, separation <strong>of</strong> the produce and residue<br />

i.e. threshing and cleaning are very basic unit operations<br />

to save the crop from the qualitative and quantitative<br />

losses. Delayed harvesting means over maturity, and loss<br />

<strong>of</strong> quality, shedding in field, weather damages, damage<br />

due to fire and theft etc. Sickle, sythe, axe, Kudali,<br />

Gandasa, Dau are traditional harvesting equipment.<br />

Improved serrated sickles are available in the market at<br />

af<strong>for</strong>dable price which save time and ef<strong>for</strong>ts. Sickle and<br />

sythe action are now mechanized with the introduction<br />

<strong>of</strong> walking, riding and tractor mounted vertical conveyer<br />

reapers. Table 8 gives broad specifications <strong>of</strong> improved<br />

harvesting equipment available.<br />

Power threshing, replacing the tiring and slow bullock<br />

treading or threshing with flail or sheaves striked on<br />

hard surface, got introduced in 1960’s. Wheat power<br />

thresher developed at Allahabad <strong>Agricultural</strong> Institute<br />

(now a deemed university), Allahabad revolutionized<br />

not only the wheat threshing but set a process in motion<br />

that today we have power threshers specialized and<br />

multi-crop handling all cereals, pulses and oilseed crops.<br />

Traditional threshing <strong>of</strong> wheat and several other crops<br />

is totally replaced by power threshing where current<br />

trend is <strong>for</strong> high capacity bulk-fed power threshers.<br />

Though the power threshers have feeding chutes<br />

designed to avoid hazards to operators but some people<br />

remove them and under fatigue or toxicants get injured.<br />

It brought a legislation on farm machinery safety.<br />

Nevertheless injury due to farm equipment continue to<br />

exist. Reaping with VCR and power threshing optimizes<br />

harvesting, threshing, residue management, and feed<br />

recovery system.<br />

However, combining is found to be the cheapest<br />

method <strong>of</strong> harvesting and threshing rice and wheat. As<br />

◆ 183 ◆<br />

a result combining has become popular and there are<br />

about 30 manufacturers manufacturing combines -<br />

tractormounted, tractor driven, and self-propelled with<br />

8'-14' headers. Standard combines, however, do not<br />

handle crop residue which have feed value and create<br />

residue management problem. Straw combines do<br />

provide a solution however, in about 60-70% combined<br />

fields straw is insitu incinerated to clear the field <strong>for</strong> the<br />

next crop. Researchers are trying to develop straw/crop<br />

residue management strategies.<br />

Many crops specially fruits and vegetables, tuber<br />

crops continue to be cultivated and harvested in the<br />

traditional way but <strong>for</strong> groundnut and potato diggers<br />

that have been developed and commercialised. There<br />

are improved fruit pluckers, coconut tree climbers,<br />

manual and power operated coconut and arecanut<br />

dehuskers developed and commercialised. With<br />

increasing labour wages, conventional harvesting and<br />

threshing have become unaf<strong>for</strong>dable as a result rising<br />

demand <strong>for</strong> mechanized harvestors specially <strong>of</strong> F&V<br />

and commercial crops <strong>for</strong> which solutions may not be<br />

easy to come. Ef<strong>for</strong>ts have been started to adopt<br />

appropriate harvesting machinery in use in developed<br />

world, however, most <strong>of</strong> these are high capital cost<br />

machinery which can be used on custom hire basis or as<br />

part <strong>of</strong> contract farming. There is demand <strong>for</strong> cotton<br />

pickers and sugarcane combines <strong>for</strong> harvesting<br />

commercial crops - cotton and sugarcane.<br />

2.1.11 Transport Machinery: Traditional transport<br />

<strong>of</strong> carrying on head, shoulder or shouldersling or even<br />

as animal pack have lost relevance except where material<br />

to be transported are in very small quantities and <strong>for</strong> a<br />

short distance. Tradition bullock, camel or and horse<br />

carts are good <strong>for</strong> about 1-1.5 t <strong>of</strong> pay load. Pneumatic<br />

wheeled bullock carts can pull up to 2-3t <strong>of</strong> payload at<br />

2.5-3.5 kmph and are still found economical <strong>for</strong> 5-10<br />

km lead distance. Tractorised farms are seen keeping a<br />

pneumatic wheeled bullock cart <strong>for</strong> on-farm fodder, farm<br />

produce and input movements. Tractor owning farms<br />

have two wheeled 2-3t, trolley or 3-5t four wheeled<br />

trollies <strong>for</strong> on-farm and <strong>of</strong>f-farm transport. In many cases<br />

30-50% times agricultural tractors are used <strong>for</strong> transport<br />

<strong>of</strong> building construction materials improving annual use<br />

<strong>of</strong> tractors <strong>for</strong> economic sustainability. There are<br />

hydraulically tilting trollies available <strong>for</strong> automatic<br />

unloading <strong>of</strong> bulk loaded materials. Majority <strong>of</strong> the<br />

trollies are back dropped and some back and side<br />

dropped type too. Carts and trollies are multipurpose<br />

transport vehicles used <strong>for</strong> movement <strong>of</strong> men and<br />

materials like seed, fertilizer, soil, manure, agricultural<br />

produce and residues. There is need <strong>for</strong> animal and<br />

power operated manure transporter-cum-spreaders.<br />

However these are not available yet in the market. There


Table 10. Dehuskers, Shellers and Decorticators Developed under NARS<br />

are specialized carts and trollies developed <strong>for</strong><br />

movement <strong>of</strong> men in rural areas but not popular yet.<br />

2.1.12 Dehusking, Shelling and Decortication:<br />

Dehusking, shelling and decortication are important on<br />

-farm value adding primary processing to make the<br />

produce more presentable to the buyer, and help in<br />

reducing transport, handling and storage costs be<strong>for</strong>e<br />

further processing and utilization. Maize cobs need to<br />

be dehusked and shelled to get grain <strong>for</strong> marketing,<br />

processing and use. Coconut, arecanut are dehusked<br />

dried be<strong>for</strong>e bringing in the market. Groundnut, castor,<br />

almonds etc need to be decorticated to get the kennels.<br />

Low cost manual and power operated dehuskers, shellers<br />

and decorticators have been developed (Table 10). For<br />

minor oilseeds like cucumber seeds, neem, mango,<br />

kusum etc. decorticators have been developed or adapted<br />

but yet to be fully commercialized.<br />

2.1.13 Cleaning and Grading: Separation under<br />

natural air stream, cleaning with cleaning basket (‘Supa’)<br />

and sieving with manual sieve and manual grading have<br />

been in vogue to remove chaff and <strong>for</strong>eign matter and<br />

quality improvement through grading using sieve in case<br />

<strong>of</strong> foodgrains and oilseeds. In case <strong>of</strong> F&V manual<br />

washing and grading are generally practiced. Improved<br />

◆ 184 ◆<br />

STATUS OF FARM MECHANIZATION IN INDIA<br />

Particulars Manual Coconut Tubular Maize Manual TNAU Arecanut TNAU Groundnut<br />

Dehusker Sheller Groundnut Dehusker Decorticator<br />

Developed at CPCRI, Kasargod CIAE, Bhopal CIAE, Bhopal TNAU, Coimbatore TNAU, Coimbatore<br />

Specifications<br />

*Type Manual, piercing Manual Oscillating shoe- Power operated Power operated<br />

type concave, manual rotor-concave Osci-drumbatch<br />

continuous concave,<br />

continuous<br />

*Dimension, mm 680x275x1980 72x65 250x500x1100 1560x660x1600 1320x450x1380<br />

*Weight, kg — — — — 195<br />

Test Results<br />

*Suitability Coconut Maize Groundnut, castor Dried arecanut Groundnut<br />

*Capacity 150 nuts/h 15-20 kg/h 40-45 kg/h pods 100 kg/h 260 kg/h<br />

*Labour 1 1 2 1 2<br />

*Power Manual Manual Manual 1 hp motor 1 hp motor<br />

*Shefling (eff %) 100 100 100 — 95-8<br />

Economics<br />

*Capital cost, Rs 3,000 25 800 15,000 15,000<br />

*Unit cost, Rs/q 15 30 50 20 10<br />

*Working capital, Rs 500-1000 Negligible 2000-3000 5000-8000 5000-7000<br />

*RI% 40-45 100 or more 50-60 40-50 30-40<br />

*Pay back period, y 2-3, @ 150 d/y 10-12 days 1.5-2.0 y 2-2.5 y 2.5-3.0 @ 150 d/y<br />

<strong>of</strong> operation @30-40 d/y @150 d/y<br />

Stage <strong>of</strong> exploitation Commercial Commercial Commercial Yet to be Commercial<br />

commercialized<br />

Source <strong>of</strong> availability CPCRI, Kasargod 1. CIAE, Bhopal 1. CIAE, Bhopal TNAU, TNAU,<br />

2. MP Agro-Ind., 2. MP Agro-Ind., Coimbatore Coimbatore<br />

Bhopal Bhopal<br />

3. M/s Bindu 3. M/s Bindu Agro-<br />

Agro-Ind., Bhopal Ind., Bhopal<br />

winnowing fans, winnowers, pre-cleaners, cleaners and<br />

graders both manual and power operated have been<br />

developed and adopted, commercialized and used <strong>for</strong><br />

foodgrain and oilseeds, seed. Power operated washers,<br />

graders and packaging lines have been developed <strong>for</strong><br />

F&V and many <strong>of</strong> them commercialized but not popular<br />

yet. Seed cleaners and graders achieving very high<br />

degree <strong>of</strong> efficiencies (over 98%) are commercially<br />

manufactured and in use. Table 11 and 12 present some<br />

<strong>of</strong> the cleaners and graders developed under Indian<br />

NARS.<br />

2.1.14 Drying and Dryers: Drying under sun or<br />

shade where hot dry air conditions prevail is a common<br />

traditional method <strong>of</strong> drying <strong>of</strong> foodgrains, fruit and<br />

vegetables and many other commodities to extend their<br />

shelf life <strong>for</strong> their safe storage <strong>for</strong> <strong>of</strong>f season use and<br />

have value added products <strong>for</strong> additional income.<br />

However under unfavourable condition <strong>of</strong> hot, humid<br />

and overcast or rainy weather drying gets too slow so<br />

much so that be<strong>for</strong>e drying is accomplished molds and<br />

fungi develop contaminating and spoiling the material.<br />

To overcome this handicap different kind <strong>of</strong> drying<br />

methods and dryers have been developed but not in use<br />

except <strong>for</strong> the milling units or home level solar dryers.


FUTURE REQUIREMENTS OF AGRICULTURAL MACHINES FOR MECHANIZING AGRICULTURE<br />

In North India, rice and wheat quality is being adversely<br />

affected due to untimely rains and overcast weather, and<br />

inability <strong>of</strong> the farmers to handle safely the moist stalks.<br />

There is a case <strong>for</strong> mechanized combining and drying<br />

to save the foodgrains and oilseeds from weather<br />

damages, discolouration, attack <strong>of</strong> microorganisms etc.<br />

Table 13&14 give brief description <strong>of</strong> dryers developed<br />

<strong>for</strong> various crops and commodities.<br />

2.1.15 Storage: Consumers <strong>of</strong> about 65% <strong>of</strong> the<br />

agricultural commodities produced are rural people who<br />

retain cereals, pulses, oilseeds etc <strong>for</strong> family<br />

consumption and dispose only surpluses (on average<br />

about 35%). Traditional storage practices and storage<br />

structures work satisfactorily under favourable<br />

condition. However, under scientific storages/<br />

warehousing losses to foodgrains are below 3-4%, but<br />

under on-farm storages losses are about 10% or even<br />

more as in the case <strong>of</strong> legumes. As a result farmers tend<br />

to dispose <strong>of</strong>f vulnerable surplus even under depressed<br />

market situation thereby suffering economic losses.<br />

Improved storage structures and practices have been<br />

developed and some <strong>of</strong> them have become popular also<br />

like metallic bins, use <strong>of</strong> tunnage to store foodgrains in<br />

Table 11. Grain Cleaners and Graders Developed under NARS<br />

Particulars Manual Double Pedal Operate Paddy Seed Cleaner- Single Drum<br />

Screen Cleaner Air Screen Winnower cum-Grader Rotary Screen<br />

Grain Cleaner Pre-Cleaner<br />

Developed by CIAE, Bhopal CIAE, Bhopal TNAU, Coimbatore, TNAU, Coimbatore PAU Ludhiana<br />

Specifications<br />

*Type Manual, cradle Pedal operated Power operated Power operated Power operated<br />

type, 2-screen blower, 2- screen reciprocating rotary screen<br />

*Dimensions 900x600x140 1600x500x1000 1210x960x1430 1800x1200x1800 1525x115x1730<br />

*Weight, kg 14 100 -<br />

Test Results<br />

*Suitability Foodgrains and Foodgrain, and Paddy and Paddy and other Wheat, paddy<br />

oilseeds except oilseeds except other grains foodgrain<br />

groundnut groundnut<br />

*Capacity 150-225 kh/h 350-600 kg/h 750 kg/h 20q/h paddy & 12-15 q/h<br />

pearlmillet 32-34 q/h<br />

maize & sorghum<br />

*Cleaning/ grading <strong>of</strong>f,% 99-99.8 99.5-99.9 97 92 95<br />

*Labour 1 2 2 2<br />

*Power Manual 1 hp motor 2 hp motor 1.5 hp motor<br />

Economics<br />

*Capital cost, Rs 1000 10,000 20,000 50,000 20,000<br />

*Unit Cost <strong>of</strong> operation, Rs/q 2-3 2-3 2-3 3-4 0.5-1.0<br />

*Working Capital, Rs 1000-2000 2000-5000 2000-5000 5000-10000 5000-10000<br />

*Return on investment,% 40-50 40-50 25-30 25-30 30-40<br />

*Pay back period, y 2-3 @45 d/y 2-3, @ 45 d/y 3-4, @ 30 d/y 3-4, @ 30 d/y 3-4, @ 45 d/y<br />

Stage <strong>of</strong> exploitation commercial Commercial commercial commercial commercial<br />

Source <strong>of</strong> availability 1. CIAE Bhopal 1. CIAE Bhopal TNAU TNAU 1. PAU Ludhiana<br />

2. M/s Bindu 2. M/s Bindu Coimbatore Coimbatore 2. M/s Hindsons<br />

Agro-Ind Plot Agro-Ind Plot Pvt Ltd, Lower<br />

73, Sector H, 73, Sector H, MAU Patiala<br />

Govindpura, Bhopal Govindpura,<br />

Bhopal<br />

◆ 185 ◆<br />

bags or bulk <strong>for</strong> short term, drying to safe moisture levels<br />

and other prophylactic measures be<strong>for</strong>e storage, use <strong>of</strong><br />

fumigation (phosphene tablet) in case <strong>of</strong> insect<br />

infestation etc. For storage <strong>of</strong> certain perishables use <strong>of</strong><br />

evaporative cooled storage/zero-energy cool chambers<br />

are found useful. Public and private sector cold storages,<br />

controlled atmosphere storages, onion storages are being<br />

used <strong>for</strong> perishables and the Govt <strong>of</strong> India has launched<br />

a scheme to promote cold stores and onion storages.<br />

Scientific on-<strong>for</strong>m storage can bring down losses<br />

dramatically at the same time enable the farmers to sell<br />

their produce <strong>of</strong>f season at better prices.<br />

2.1.16 On-Farm Milling and Processing: Indian<br />

villages have traditionally been producer-cum-primary<br />

processing centres. To enable the rural sector to meet<br />

its needs at least cost and market value added products<br />

<strong>for</strong> additional income and employment, processes and<br />

equipment/pilot plants (Table 15) have been developed<br />

like mini-rice mills, mini-dal mills, mini-grain mills,<br />

mini-soy milk-cum-t<strong>of</strong>u plant which are commercially<br />

available (Table 14). High per<strong>for</strong>mance mini-oil<br />

expellers have been developed and commercialized<br />

enabling growers crushing and filtering oilseed <strong>for</strong> fresh


wholesome vegetable oil <strong>for</strong> own consumption,<br />

marketing in the nearby towns and retaining cake <strong>for</strong><br />

the livestock or sale to solvent extraction units. Models<br />

<strong>of</strong> Agro-Processing Centres have been developed.<br />

Additional income and employment contributes to<br />

capital <strong>for</strong>mation and stimulation to increased<br />

production and productivity, acquisition <strong>of</strong> modern<br />

equipment and machinery. It is a <strong>for</strong>ward linkage that<br />

grows with mechanization in agriculture providing<br />

incentives to investments in increasing production and<br />

productivity.<br />

2.2 Policy and Legislative<br />

2.2.1 Mechanization Policy: <strong>Agricultural</strong><br />

mechanization is a relatively less regulated sector.<br />

Increasingly need <strong>for</strong> agricultural mechanization have<br />

been demanded and discussed in legislative and policy<br />

making bodies. Perceptions vary but the most common<br />

description <strong>of</strong> agricultural mechanization needed in India<br />

is appropriate selective mechanization which brings<br />

Table 12. Grader <strong>for</strong> Horticultural Crops, Groundnut<br />

◆ 186 ◆<br />

STATUS OF FARM MECHANIZATION IN INDIA<br />

Particulars Groundnut Apple Grader Potato Grader Weight based CIPHET Fruit<br />

Grader Fruit Grader Grader<br />

Developed at TNAU, Coimbatore GBPUAT, Pantnagar PAU Ludhiana GBPUAT, Pantnagar CIPHET,<br />

Ludhiana<br />

Specifications<br />

*Type Power operated, Power operated Power operated Power operated Size based,<br />

slotted oscillating differential speed ex expanding pitch weight based grader expanding pitch<br />

sieve panding pitch v-belts rubber-spool rollers, 6-8 grades<br />

*Dimensions 2250x1050x1350 4900x1500x1340 5200x1640x1690 1500x1500x1200 3000x2000x1500<br />

*Weight, kg 500 550 70 200<br />

Test Results<br />

*Suitability Groundnut Apples, potatoes Potato, apples, Round shaped Kinnow, citrus,<br />

citrus fruits, 25-225 mm other round fruits<br />

50-250 mm<br />

diameter<br />

*Capacity, q/h 6 15 15 3-4 10-15<br />

*Labour 2 2 2 2 3-4<br />

*Power 1hp motor 2 hp motor 1 hp motor 1 hp motor 2 hp motor<br />

Economics<br />

*Capital cost Rs 20,000 30,000 40,000 15,000 35,000<br />

*Unit Cost <strong>of</strong> operation, Rs/q 2-3 1-2 3-4 10-15 10<br />

*Working Capital, Rs 2000-3000 5000-10000 5000-10000 2000-5000 5000-10,000<br />

*RI,% 25-30 35-40 35-40 50-60 50-70<br />

*Pay back period, y 3-4, @ 30-40 d/y 3-4, @ 30 d/y 3-4, @ 30 d/y 1.2 – 2.0, @ 45-50 d/y 1.5-2.0<br />

Stage <strong>of</strong> exploitation Yet to be Yet to be Yet to be Released <strong>for</strong> Commercial<br />

commercialized commercialized commercialised commercial<br />

production<br />

Source <strong>of</strong> availability College <strong>of</strong> Agric GBPUAT, 1. College <strong>of</strong> College <strong>of</strong> M/s Regency<br />

Engg TNAU, Pantnagar Agric Engg Technology, Agro Pvt. Ltd.,<br />

Coimbatore PAU, Ludhiana GBPUAT, Malout (Pb)<br />

2. M/s Universal Pantnagar<br />

Farm Machinery<br />

Corpn, Patiala<br />

Road, Nivwarna<br />

Jind (Haryana)<br />

economic competitiveness and removes avoidable<br />

drudgery. National Commission on Agriculture (NCA)<br />

made stipulations on agricultural mechanization. High<br />

powered committees appointed by GOI have given<br />

direction the subject. National <strong>Agricultural</strong> Policy<br />

(NAP) amplifies agricultural policies. A draft<br />

agricultural mechanization policy has been worked out<br />

jointly by Machinery Division, DAC, GOI, which needs<br />

to be nationally agreed and adopted.<br />

2.2.2 Standardization & Certification: To protect<br />

the farmers’ interests from introduction <strong>of</strong> inappropriate<br />

trouble some equipment in Indian market, GOI has<br />

requirement <strong>of</strong> testing and certification by DAC which<br />

is carried out its Testing and Training Institutes at Budni<br />

and Hissar. As a mark <strong>of</strong> standardization and quality<br />

BIS standards are there on farm equipment, ISI<br />

certification on critical components and machines. There<br />

is a long list <strong>of</strong> such standards. BIS standards are steadily<br />

getting closer to ISO where available.<br />

2.2.3 There are farm implements and attachments to


FUTURE REQUIREMENTS OF AGRICULTURAL MACHINES FOR MECHANIZING AGRICULTURE<br />

Table 13. Solar Dryers <strong>for</strong> Crops and Commodities<br />

Particulars Solar Cabinet Dryer CPCRI Solar Dryer Low cost Poly Solar Dryer Solar Fish Dryer<br />

Developed by CIAE, Bhopal CPCRI, Kasargod CPCRI, Kasargod CIFT, Cochin<br />

Specifications<br />

*Type Natural convection Cabinet, natural Cabinet, natural Batch, <strong>for</strong>ced solar<br />

trays, portable convection convection convection flat plateair<br />

heater<br />

*Dimensions, mm 2260x1440x2410 1350x950x7000 1150x900x600 8000x5000x2000<br />

Test Results<br />

*Suitability Chilli, potatochips/ Coconut, arecabnut, Coconut, pepper, All kins <strong>of</strong> fish<br />

cubes, cauliflower pepper, cardamom, fish, papad etc.<br />

leafy vegetables<br />

*Capacity 30-50 kg/batch 80-100 coconut, 60 nuts/batch 40 kg/batch<br />

50 kg arecanut,<br />

18 kg pepper/batch<br />

*Labour 2-3 man h/d 1-2 man h/d 1 man h/d 2-3 man h/d<br />

*Power - - - 1 hp motor<br />

*Heat Solar Solar Solar Solar<br />

*Drying time, d/batch 1-5 4 coconut, pepper 6 batch <strong>of</strong> 60 nuts 2<br />

30 arecanut<br />

Economics<br />

*Capital Cost Rs 8000 4000 500 50,000<br />

*Unit cost <strong>of</strong> 200-250 200-300 300-400 300-400<br />

drying, Rs/q<br />

*Working Capital Rs 2000-3000 2000-3000 2000-3000 20000-30000<br />

*RI,% 50-60 40-50 40-50 25-30<br />

*Pay back 1.5-2.0,@150 d/y 2-3,@100 d/y 2-2.5, @100 d/y 3-4@ 150 d/y<br />

period, yr<br />

Stage <strong>of</strong> exploitation Commercial Commercial Commercial Ready <strong>for</strong><br />

commercialisation<br />

Source <strong>of</strong> availability CIAE, Bhopal CPCRI, Kasargod CPCRI, Kasargod CIFT, Cochin<br />

Table 14. Food Grain Dryers<br />

Particulars Community Heated Sand Batch Dryer Continues<br />

GrainDryer grain Dryer Grain Dryer<br />

Developed by CRRI, Cuttack TNAU, Coimbatore TNAU, Coimbatore GBPUAT, Pantnagar<br />

Specifications<br />

*Type Recirculating batch, Continuous flow Batch, <strong>for</strong>ced convention Continuous, cross<br />

Solar-cum-rice husk flow<br />

*Dimensions 1200 diax2500 3320x1230x1710 2290x1700x1100 1260x1220x3300<br />

Test Results<br />

*Suitability Paddy Drying paddy and roasting Paddy, pearlmillet, sorghum, groundnut<br />

<strong>of</strong> legumes Paddy, wheat, maize,<br />

pigeonpea and other<br />

foodgrain<br />

*Capacity 1 t/batch 0.6-0.8 t/8h 0.5-1.0t/8h 0.8-1.0t/h<br />

*Labour 2 1 1 2<br />

*Power 5 hp motor 3 hp motor 2 hp motor 3 hp blower<br />

* Heat Solar, rice husk Fuelwood LDO, kerosene or 18 kwh electric heaters<br />

@ 10-12 kg/h crop residues<br />

Economics<br />

*Capital Cost, Rs 1,00,000 30,000 40,000 50,000<br />

*Unit Cost <strong>of</strong> operation, 20-25 40-50 50-60 30-40<br />

Rs/q<br />

*Working Capital, Rs 1-2 lakh 50000-75000 20000-30000 0.5-1.0 lakh<br />

*RI, % 25-30 25-30 25-30 30-35<br />

*Pay back period, y 3-4@150 d/y 3-4 @ 200 d/y 3-4 @100 d/y 3-4 y @150 d/y<br />

Stage <strong>of</strong> exploitation Yet to be Yet to be Yet to be Yet to be<br />

commercialised commercialised commercialized commercialized<br />

Source <strong>of</strong> availability CRRI, Cuttack TNAU, Coimbatore TNAU, Coimbatore GBPUAT, Pantnagar<br />

◆ 187 ◆


Table 15. Dal Milling Equipment Developed in NARS<br />

◆ 188 ◆<br />

STATUS OF FARM MECHANIZATION IN INDIA<br />

Particulars Dal Mill-cum- Pantnagar Lowcost CIAE Dal Mill Soybean Dehuller<br />

Wet Grinder Dal Mill Multipurpose<br />

Grain Mill<br />

Developed at TNAU, Coimbatore GBPUAT, CIAE, Bhopal CIAE, Bhopal GBPUAT,<br />

Pantnagar Pantnagar<br />

Specifications<br />

*Type Power operated, Throughput type, Vertical stone burr Emery-carbo Power operated<br />

abrasive type, decuticling, splitting grinder, power rundum, throughput cylinder- concave<br />

portable has two and cleaning operated type type<br />

separate milling and<br />

wet grinding settings<br />

*Dimensions 765x550x790 6000x4000x3000 700x500x700 770x630x1020 1050x500x720<br />

*Weight, kg — — 69 90 —<br />

Test Results<br />

*Suitability Dal making, dry Pigeon pea Ata, besan, dal, All legumes Soybean, pea and<br />

grinding <strong>of</strong> pulses dalia, coriander and Bengalgram<br />

and cereals, wet grinding turmeric powder<br />

*Capacity 6 l <strong>of</strong> wet rice/h 4 q/h 15 kg/h Ata, 50-70 100 kg/h 250 kg/h<br />

kg/h dal,10-11 kg/h<br />

besan and coriander<br />

powder<br />

*Milling efficiency — — — 88-90 —<br />

*Labour 1 2 1 2 1<br />

*Power 0.5 hp motor 5 hp motor 1 hp motor 2.5 hp motor 2 hp motor<br />

Economics<br />

*Capital cost, Rs 10,000 50,000 8,000 12,000 7,000<br />

*Unit cost <strong>of</strong> operation, 100 wet grinding 50-60 10-30 40-50 6<br />

Rs/q<br />

*Working capital, Rs 10,000-20,000 1.5-2.0 lakh 2000-3000 20,000-30,000 5,000-10,000<br />

*RI% 20-25 30-40 30-40 30-40 25-30<br />

*Pay back period, y 4-5, @ 200 d/yr 2.5-3.0, @ 200 d/yr 2.5-3.0, @ 200 d/yr 2.5-3.0, @ 150 d/yr 3-4 @ 250 d/yr<br />

Stage <strong>of</strong> exploitation Yet to be Yet to be Commercialized Commercialized Yet to be<br />

commercialized commercialized commercialized<br />

Source <strong>of</strong> availability College <strong>of</strong> Agril College <strong>of</strong> CIAE, Bhopal CIAE, Bhopal College <strong>of</strong><br />

Engg., TNAU, Technology, Technology,<br />

Coimbatore GBPUAT, Pantnagar GBPUAT,<br />

Pantnagar<br />

tractors reserved <strong>for</strong> SSI which helped in bringing down<br />

the unit cost <strong>of</strong> these equipment. However, the quality<br />

suffered. To get over this crisis following equipment<br />

have been dereserved.<br />

1. Crow bars<br />

2. Levellers<br />

3. Mowers<br />

4. Reapers up to 5 hp<br />

5. Seed Drills up to 5 hp<br />

6. Other agric machinery up to 5 hp<br />

2.2.4 Gender Bias in Mechanization: The National<br />

Commission on Women is exercised putting pressure<br />

on R&D organisations and development departments<br />

to remove drudgery to farm women and to have hand<br />

tools, implements and machines suited to different<br />

sections <strong>of</strong> the farm women. These are receiving<br />

attention. The following items have been identified <strong>for</strong><br />

due attention on priority.<br />

1. Improved sickle<br />

2. Wheel hand hoe<br />

3. Dibbler<br />

4. Maize sheller<br />

5. Groundnut decorticator<br />

6. Horticultural tools<br />

7. Sugarcane stripping knife<br />

8. Cleaners<br />

9. Graders<br />

10. Improved chulhas<br />

11. Solar cookers<br />

12. Husk fired stoves<br />

13. Manually operated seed-drill/planter<br />

14. Manual fruit harvester<br />

15. Cotton stalk puller<br />

16. Dal mill<br />

17. Chilli seed extractor<br />

2.2.5 Demand due to Globalization: Farmers’<br />

interest groups are putting pressure through different<br />

<strong>for</strong>a to mechanize harvesting <strong>of</strong> commercial crops like


FUTURE REQUIREMENTS OF AGRICULTURAL MACHINES FOR MECHANIZING AGRICULTURE<br />

Table 16. Small Scale Pilot Plants<br />

Particulars Soymilk and Model Agro- TNAU Tomato Chillies Seed<br />

T<strong>of</strong>u Plant Processing Centre Seed Extractor Extractor<br />

Developed at CIAE, Bhopal CIAE, Bhopal; PAU, Ludhiana; TNAU, Coimbatore PDKV, Akola<br />

UAS, Bangalore; TNAU,<br />

Coimbatore; GBPUAT, Pantnagar<br />

and CIPHET, Ludhiana<br />

Specifications<br />

*Type Batch; cooker, grinder Multiproduct, agri-produce Power operated, Power operated<br />

<strong>of</strong> soaked beans under ‘ processing and packaging continuous extrusion continuous<br />

oxygenfree’ condition type<br />

*Dimension, mm 5000x3000x2000 10mx5m covered space 1020x615x1050 1090x500x910<br />

Test Results and equal open space<br />

*Suitability Soybean Cereals, pulses, oilseeds, Seed from tomato Seed from dried chillies<br />

spices and condiments fruits<br />

*Capacity 200 l milk or 50 kg t<strong>of</strong>fu 300-500 kg/h cleaning/h 60 kg (fruits)/ h 4q/ 8h (dried chilli)<br />

per 8 hr 100-150 kg/h Ata<br />

200-300 kg/h rice<br />

40-50 kg/h dal<br />

40-50 kg/h oilseed<br />

*Labour 2 4-5 1 1<br />

*Power 1 hp motor 7.5 kW motor or 15 2 hp motor 1 hp motor<br />

hp engine<br />

Economics<br />

*Capital cost, Rs 2.5 lakh 2.0-2.5 lakh (excluding 15,000 35,000<br />

building)<br />

*Unit cost, Rs 5-7 per kg <strong>of</strong> soy 3-5 Rs/q cleaning/h<br />

30-40 Rs/q flour<br />

25-30 Rs/q rice<br />

80-90 Rs/q oil 30 Rs/q 30 Rs/q chillies<br />

*Working capital, Rs 0.50-0.75 lakh 0.5-1.0 lakh 15,000-30,000 50,000-60,000<br />

*RI,% 40-50 40-50 50-60 40-50<br />

*Pay back, y 2-2.5, @ 250 d/yr 2-2.5, @ 250 d/yr 1.5-2.0, @ 30 d/yr 2-2.5, @ 30-35 d/y<br />

Stage <strong>of</strong> exploitation Commercial Release <strong>for</strong> popularization Yet to be commercialized Commercial<br />

Source <strong>of</strong> availability 1. M/s SSP Ltd, 13 1. CIAE, Bhopal College <strong>of</strong> Agric. Engg., College <strong>of</strong> Agric.<br />

Mathura Road, 2. CIPHET, Ludhiana TNAU, Coimbatore Engineering,<br />

Faridabad-121 003 and other mentioned PDKV, Akola<br />

2. M/s Monica Processing organizations<br />

Plants, 10-A, Sneh Nagar,<br />

Indore-452 001<br />

3. M/s Raylans Metal Works,<br />

PO Box 17426, JB Nagar,<br />

Andheri (E), Mumbai-400 059<br />

4. M/s Sanjay K. Gupta, 5,<br />

Gandhi Nagar, Pathakheda,<br />

Betul-460 449<br />

sugarcane, and cotton. Demand is also raised to have<br />

mechanized tea harvesting. Globalization has also put<br />

special demand on Indian equipment industry to improve<br />

quality, durability, replaceability <strong>of</strong> fast wearing parts<br />

and economic advantages - capital cost as well as unit<br />

cost <strong>of</strong> operation.<br />

2.2.6 Dangerous Machine Act 1983: The Industries<br />

(Development and Regulation) Act 1951, Factories Act<br />

and Workmen’s Compensation Act 1923 were examined<br />

<strong>for</strong> the purpose <strong>of</strong> prevention <strong>of</strong> accidents on the<br />

threshers. Based on the above Acts, the Dangerous<br />

Machine Act was passed and promulgated by GOI in<br />

◆ 189 ◆<br />

1983. This Act was passed following a series <strong>of</strong><br />

accidents involving the loss <strong>of</strong> limbs in agricultural<br />

operations. The Act provides <strong>for</strong> the regulation <strong>of</strong> trade,<br />

commerce, production, supply, distribution, and use <strong>of</strong><br />

the products <strong>of</strong> any industry producing dangerous<br />

machines, with a view to securing the welfare <strong>of</strong> labour<br />

operating such machines through a system <strong>of</strong> licensing<br />

<strong>of</strong> the manufacture <strong>of</strong> such machines operated by a<br />

Controller appointed under the Act. The employer is to<br />

take out an insurance cover to pay compensation to the<br />

operator <strong>of</strong> the dangerous machine in the event <strong>of</strong> injury<br />

or death. The salient features <strong>of</strong> this Act are:


1. Manufacturers should ensure that every part <strong>of</strong><br />

dangerous machines confirms to BIS standards.<br />

2. Duty <strong>of</strong> manufacturers to supply operators<br />

manuals with each dangerous machines.<br />

3. User to get dangerous machine registered.<br />

4. User to get the existing dangerous machine<br />

modified.<br />

5. Employers liability <strong>for</strong> compensation.<br />

6. Notice <strong>of</strong> accident.<br />

7. Open insurance policy <strong>of</strong> the operator.<br />

8. The bill authorities inspection and seizure <strong>of</strong> the<br />

machine causing death or injury.<br />

2.2.7 Safety Feeding Chutes: As a result <strong>of</strong> the<br />

Dangerous Machine Act the scientists designated safe<br />

feeding chutes <strong>for</strong> different type <strong>of</strong> threshers keeping in<br />

mind the anthropometric dimensions <strong>of</strong> the upper limbs<br />

so that they could not be pulled in to the thresher while<br />

feeding the crop in the thresher. Table 18 given gives<br />

the dimensions <strong>of</strong> safe feeding chutes to be fitted with<br />

the threshers to prevent accidents.<br />

2.2.8 Indian Standards Related to Safety: The<br />

following standards on safety have been <strong>for</strong>mulated by<br />

the Bureau <strong>of</strong> Indian standards:<br />

1. IS:12239(PT1):1996 Guide <strong>for</strong> safety and com<strong>for</strong>t<br />

<strong>of</strong> operator <strong>of</strong> agricultural tractors and power<br />

tillers: part 1 General requirements (first revision)<br />

2. IS:12239(PT2): 1988 Guide <strong>for</strong> safety and<br />

com<strong>for</strong>t <strong>of</strong> operator <strong>of</strong> agricultural tractors and<br />

power tillers: Part 2 <strong>Requirements</strong> relating to<br />

agricultural tractors<br />

3. IS:12239(PT3):1988 Guide <strong>for</strong> safety and com<strong>for</strong>t<br />

<strong>of</strong> operator <strong>of</strong> agricultural tractors and power<br />

tillers: Part 3 <strong>Requirements</strong> relating to Power<br />

tillers<br />

4. IS:8265:1996:<strong>Agricultural</strong> tractors - Guards <strong>for</strong><br />

power take -<strong>of</strong>f (PTO) drive shafts (second<br />

revision)<br />

5. IS:4931-1995:<strong>Agricultural</strong> tractors - Rear<br />

mounted power take <strong>of</strong>f types 1,2 and 3 (third<br />

revision)<br />

6. IS:5994-1987 Test code <strong>of</strong> agricultural tractors<br />

(second revision)<br />

7. IS:6024:1983 Guards <strong>for</strong> harvesting machines<br />

(first version)<br />

8. IS:9019:1971 Code <strong>of</strong> practice <strong>for</strong> installation,<br />

operation and maintenance <strong>of</strong> thresher<br />

9. BIS:6283:1971Symbols <strong>for</strong> operator controls on<br />

agricultural tractors and farm machinery<br />

10. IS:9020-1971 Safety requirement <strong>for</strong> power<br />

threshers<br />

11. IS:9129:1979 Technical requirements <strong>for</strong> safe<br />

feeding system <strong>for</strong> power threshers<br />

12. IS:9581:1988 Safety and operational requirements<br />

◆ 190 ◆<br />

STATUS OF FARM MECHANIZATION IN INDIA<br />

<strong>for</strong> pedestrian- controlled cylinder(reel) power<br />

lawn mower<br />

13. IS:9632:1988 Code <strong>of</strong> practice <strong>for</strong> operation and<br />

preventive maintenance <strong>of</strong> crop protection<br />

equipment<br />

14. IS:1061:1983 Pictorial representation <strong>for</strong><br />

cautionary notices <strong>for</strong> power threshers<br />

3. EMERGING TRENDS<br />

<strong>Agricultural</strong> mechanization trends are linked with the<br />

trends in agriculture, agro-processing and rural living,<br />

globalization <strong>of</strong> world markets and market trends, WTO<br />

obligations, and State and Central Government policies<br />

and demands <strong>of</strong> political constituents. Agriculture is a<br />

state subject. Decisions at state or regional level selfsufficiency<br />

or policy to concentrate on exploiting agroecological<br />

advantages and meeting short falls through<br />

imports from other states <strong>of</strong> the Union ora <strong>for</strong>eign source<br />

are likely to affect the mechanization trends. As <strong>of</strong> now<br />

things are in the state <strong>of</strong> flux. Country is faced with<br />

contradictory situations each having its own<br />

requirements including mechanization. Modernization<br />

requires sophistication in mechanization which is<br />

possible at relatively large scales <strong>of</strong> operations entailing<br />

capital and management constraints. Globalization puts<br />

heavy demand on competitiveness, reduced unit cost <strong>of</strong><br />

production, indirectly demanding mechanization and to<br />

a certain extent automation. These will lead to<br />

tractorisation. Marginal and small farmers are<br />

increasingly becoming part time, absentee farmers,<br />

periurban farmers, wage earners on part or full time<br />

basis. Industry and service sectors, trade and commerce<br />

unable to reduce land based livelihood compel the rural<br />

people to remain on land based livelihood, <strong>for</strong>cing steady<br />

increase in number <strong>of</strong> land holdings but average land<br />

holdings going down making mechanization more<br />

challenging and difficult. Scaling down <strong>of</strong> farm<br />

machines reduces mechanical advantages. Instead <strong>of</strong><br />

owning farm machinery other than hand tools such<br />

marginal farms can meet their needs through custom<br />

servicing, if it is well developed.<br />

1. Country is faced with the basic livelihood issue<br />

<strong>of</strong> the rural masses. With per capita arable land<br />

availability dwindling and average land holding<br />

coming down to levels that it is too difficult <strong>for</strong><br />

the farm families to have minimum acceptable<br />

standards <strong>of</strong> food, shelter, clothing, health care,<br />

and education, the Central and State Governments<br />

are seized with the issue <strong>of</strong> ways to widen<br />

livelihood base <strong>of</strong> these people. Increasing<br />

productivity; crop diversification towards<br />

horticulture, livestock husbandry, fishery and<br />

<strong>for</strong>estry; post-harvest management <strong>for</strong>


FUTURE REQUIREMENTS OF AGRICULTURAL MACHINES FOR MECHANIZING AGRICULTURE<br />

minimization <strong>of</strong> post harvest losses, value<br />

addition and agro-processing <strong>for</strong> additional<br />

income and employment are some <strong>of</strong> the<br />

developmental measures enunciated and related<br />

schemes and programmes launched.<br />

2. DAC, Government <strong>of</strong> India have launched Agriclinic<br />

and Agri-business Scheme that is going to<br />

supplement and substitute some <strong>of</strong> the extension<br />

functions and services rendered by the public<br />

sector extension. It is envisaged that entrepreneurs<br />

will be providing custom service to the farmers<br />

besides other services which will need machines<br />

<strong>of</strong> large capacity. The entrepreneurs will be also<br />

taking agro-processing, packaging, transport and<br />

marketing activities both <strong>for</strong> domestic and <strong>for</strong>eign<br />

markets.<br />

3. Governments are also encouraging contract<br />

farming i.e. farmers producing specified<br />

agricultural produce needed as raw material <strong>for</strong><br />

industries. Governments are also reducing<br />

intermediaries between growers and consumers.<br />

Growing middle classes where both husband and<br />

wife are working need processed and semiprocessed,<br />

ready to cook, ready to eat items.<br />

4. Under such complex scenario the emerging trends<br />

in mechanization <strong>of</strong> agriculture, agro-processing<br />

and rural living are as follows:<br />

3.1 Farm Power Units<br />

1. Animate energy, both human and draft animals<br />

(DAP) will continue to be important sources <strong>of</strong><br />

farm power specially on small and marginal farms,<br />

hill agriculture, horticultural crop cultivation,<br />

animal husbandry and fishery. However, use <strong>of</strong><br />

DAP is likely to decline slowly and may stabilize<br />

around 20-25 M pair <strong>of</strong> bullock equivalent. Due<br />

to lack <strong>of</strong> opportunities in other sectors <strong>of</strong> Indian<br />

economy, use <strong>of</strong> human as farm workers is likely<br />

to grow but at a slow rate with elements <strong>of</strong> under<br />

employment.<br />

2. There is going to be increasing demand <strong>for</strong> riding<br />

type farm equipment. Animaldrawn tool carriers<br />

under different brand names are going to get in<br />

use. Likewise riding type power tiller farm<br />

operations will be in demand. Some power, no<br />

doubt is lost in transport <strong>of</strong> the operator and the<br />

tool carrier, but the loss is more than made up<br />

through gain in net operational time due to<br />

favourable work-rest cycle in a riding type manmachine<br />

system. Drudgery to the operator is<br />

minimized.<br />

3. R&D in yokes and harnesses, draftability studies<br />

are going to create more dynamic DAP use<br />

◆ 191 ◆<br />

systems, use <strong>of</strong> unequal animals, DAP <strong>of</strong> two<br />

different species are likely to come up.<br />

4. Small engines (1-3 hp) <strong>for</strong> handheld and knapsack<br />

power operated equipment <strong>for</strong> pruning/coppicing,<br />

hedge trimming, cutting <strong>of</strong> bushes, tree felling,<br />

tea harvesting, spraying, and dusting etc are likely<br />

to become popular.<br />

5. Due to global competition agricultural enginesdiesel,<br />

petrol, kerosene, bi<strong>of</strong>uel are going to be<br />

better through superior metallurgy and<br />

manufacturing processes. Advances in<br />

combustion chamber designs, fuel injection etc<br />

shall make them more fuel efficient. Noise and<br />

vibration problems are going to receive greater<br />

attention.<br />

6. Paucity <strong>of</strong> petroleum reserves is going to bring<br />

bi<strong>of</strong>uels - alcohol from sugarcane, molasses, corn<br />

cob etc and non-edible vegetable oils certified <strong>for</strong><br />

use as biodiesel.<br />

7. For stationary operations <strong>for</strong> shaft power,<br />

electrical power generation, and process heat <strong>for</strong><br />

agro-processing alternate energy sources such as<br />

producer gas from crop residues, farm and<br />

roadside grown energy plantations, processing<br />

wastes like rice husk, groundnut shell etc are going<br />

to find greater acceptance. Solar Thermal System<br />

and Thermal Power Units run on crop and<br />

processing residues are likely to gain popularity<br />

as stand alone power units.<br />

8. Light weight and modular PT <strong>for</strong> hill agriculture/<br />

terraced farming are going to appear using diesel<br />

and bi<strong>of</strong>uels.<br />

9. Average farm power availability is going to go<br />

up from current 1.15 KW/ha to 2 KW/ha <strong>for</strong><br />

desired intensity <strong>of</strong> cropping and to assure<br />

timeliness.<br />

3.2 Farm Implements and <strong>Machines</strong><br />

1. Improved energy efficient matching implements<br />

and machines <strong>for</strong> different unit operation <strong>of</strong><br />

agriculture are expected to be available soon.<br />

2. For timeliness, efficacy and reduced unit cost <strong>of</strong><br />

operations single-run machines are going to gain<br />

acceptance.<br />

3. High ground speed machinery <strong>for</strong> tillage, sowing,<br />

and planting using rolling, rotary and vibratory<br />

actions.<br />

4. Custom hiring in seedbed preparation, sowing,<br />

planting, transplanting, harvesting and threshing<br />

and other specialized unit operations where<br />

ownership <strong>of</strong> a costly equipment is not justified.<br />

5. Microprocessor controlled equipment <strong>for</strong> land<br />

grading, seeding, transplanting, and farm


machinery management.<br />

6. Trade in used farm machinery, repair,<br />

reconditioning is likely to come up in order to<br />

reduce capital requirements <strong>of</strong> farming.<br />

7. General improvement in quality <strong>of</strong> farm<br />

machinery compelled by global competition,<br />

export prospects through R&D, standardization,<br />

and quality control measures and advanced<br />

manufacturing methods.<br />

8. Use <strong>of</strong> plastics in farm machinery manufacture<br />

specially <strong>for</strong> hoppers, handle grips, conduits and<br />

tubings, metering devices, surfacing coating and<br />

components requiring resilience or corrosion<br />

resistance etc. Advances in polymer chemistry and<br />

precision in injection mouldings can turn out<br />

cheaper nozzles and control valves, gear drives.<br />

9. Components and whole equipment designed with<br />

ergonomic rigour con<strong>for</strong>ming to anthropometry<br />

<strong>of</strong> workers, and operated on scientifically<br />

established work-rest cycles are going to be there.<br />

Working postures are likely to change from bent<br />

and sitting to erect postures <strong>for</strong> greater work<br />

output and less strain on body<br />

10. Conventional tillage and sowing are going to be<br />

supplemented and substituted by rotary tillage,<br />

conservation tillage, raised-bed systems <strong>for</strong><br />

economy, efficacy, and enhanced productivity.<br />

11. Conventional Biasi, Lehi and manually<br />

transplanted rice are going to be supplemented<br />

and substituted by mechanical transplanted rice<br />

using manually operated and self propelled<br />

transplanters and mat type nursery. Dry drilling<br />

and paddy sown with pregerminated paddy seeder<br />

in levelled puddled field (Lehi substitute) have<br />

already made in-roads. Check-row transplanted<br />

and bidirectional mechanically weeded paddy<br />

crop has yield advantages and thus likely to gain<br />

ground provided af<strong>for</strong>dable check-row planters<br />

and efficient weeders are developed and made<br />

available.<br />

12. Zero-till drill and raised bed planters in rice-wheat<br />

ecology are going to become still more popular<br />

<strong>for</strong> the economy in use <strong>of</strong> irrigation water (35-50<br />

saving), reduction in unit cost <strong>of</strong> production<br />

(1500-2000 Rs/ha), better control on phalaris<br />

minor and yield advantages (about 5%).<br />

13. Mechanical weeders-manual, animal drawn,<br />

power tiller and tractor mounted and selfpropelled<br />

power weeders <strong>for</strong> wide row such as<br />

well as rice-wheat are going to be in greater use<br />

and would be available in wide range.<br />

14. Sugarcane planters; cutter-planters which makes<br />

sets, plants, applies fertilizer, weedicide and<br />

◆ 192 ◆<br />

STATUS OF FARM MECHANIZATION IN INDIA<br />

pesticide in one go are going to gain popularity.<br />

15. Sugarcane stubble shaver and ratoon management<br />

equipment are going to be in demand.<br />

16. Drills and planters <strong>for</strong> direct seeded vegetables,<br />

vegetable transplanters <strong>for</strong> potted and soil block<br />

mature seedlings <strong>of</strong> brinjal, chillies, cole crops,<br />

onion, garlic etc are expected to be in use as<br />

vegetable cultivation gets commercialized.<br />

17. Polyhouse nursery-conventional, potted, and soil<br />

block as well as semi-automatic nursery are going<br />

to come up.<br />

18. Pressurised irrigation systems-sprinklers, microsprinklers<br />

drips, fertigation, skiprow, irrigation <strong>for</strong><br />

water conservation and enhancement <strong>of</strong> water use<br />

efficiency, and associated yield advantages. Onfarm<br />

agricultural drainage-surface, sub-surface<br />

and vertical are going to be integral part <strong>of</strong> onfarm<br />

water management. Drainage not only<br />

improves productivity but also influences such<br />

factors as lodging <strong>of</strong> the crop along with seed rate<br />

and N-application. Mechanization in laying<br />

drainage system is going to gain grounds.<br />

19. Wide boom and high ground clearance sprayers,<br />

tall tree sprayers and dusters, turb<strong>of</strong>an power<br />

sprayers and dusters/aeroblast sprayers and<br />

dusters will come in greater use. Environment<br />

pollution associated with spraying and dusting and<br />

pressure being mounted by environmentalists is<br />

likely to give rise to use <strong>of</strong> electrostic spraying<br />

and dusting which has better impingement and<br />

very little drift.<br />

20. Sickle harvesting <strong>of</strong> cereals, specially rice, wheat<br />

etc is being substituted by reaping with vertical<br />

conveynor reapers - walking, riding, and PT &<br />

tractor mounted. These equipment will be in<br />

greater demand.<br />

21. Power threshing is already in vogue <strong>for</strong> most <strong>of</strong><br />

the crops through owned or custom hired power<br />

threshers. Trend is emerging in favour <strong>of</strong> large<br />

capacity, bulk fed, multicrop threshers. There are<br />

going to be power threshers difficult to thresh <strong>for</strong><br />

crops like pigeonpea.<br />

22. Use <strong>of</strong> standard grain combines <strong>for</strong> large number<br />

<strong>of</strong> cereals, pulses, and oilseeds are already there<br />

growing @ over 10% annually. Demands <strong>for</strong> grain<br />

combines, plot combines is going to rise.<br />

23. Harvesters <strong>for</strong> commercial crops like sugarcane,<br />

cotton are going to be there in not too distant<br />

future. Forage harvesters and <strong>for</strong>age combines and<br />

hay making equipment are going to be in demand.<br />

24. Agri-electronics has emerged as an area fro R&D<br />

and going to make available a number rugged,<br />

user friendly, af<strong>for</strong>dable electronic gadgets to


FUTURE REQUIREMENTS OF AGRICULTURAL MACHINES FOR MECHANIZING AGRICULTURE<br />

practice precision farming like P H meter, water<br />

quality analyser, macro and micro-nutrient<br />

analysers, machine vision <strong>for</strong> plant growth<br />

management, analysers <strong>for</strong> determination <strong>of</strong><br />

quality <strong>of</strong> produce electronic ultrasonic pest<br />

repellers, electronic bird searer etc are some <strong>of</strong><br />

the possibilities. Robotics in fruit and vegetable<br />

harvesting have already been field tested in<br />

developed world where labour is very expensive.<br />

Automatic irrigation systems are in use already<br />

in India at pilot level.<br />

25. Organic farming gaining momentum is going to<br />

have improved equipment <strong>for</strong> encorporation <strong>of</strong><br />

biomass in the soil, FYM and compost spreaders.<br />

Slurry pump, tanker and slurry applicators are also<br />

going to be in demand to recycle solid and liquid<br />

wastes <strong>of</strong> livestock. Mechanized composting has<br />

now better chances <strong>of</strong> acceptance.<br />

3.3 Agro-Processing<br />

1. On-farm produce management is going to receive<br />

greater attention to minimize harvest and post<br />

harvest losses from qualitative and quantitative<br />

damages. This entails harvesting at right time,<br />

using right harvesting tools, implements and<br />

machines, handling <strong>of</strong> the produce in a manner<br />

that mechanical, weather and physiological<br />

damages are minimized specially in fruits and<br />

vegetables.<br />

2. On-farm value addition <strong>for</strong> additional income and<br />

employment and ease <strong>of</strong> marketing and retaining<br />

processing and milling by-products <strong>of</strong> feed and<br />

fuel value on the farm itself at the same time<br />

saving in handling, transport, storage, packaging<br />

costs etc. This is going to put dehuskers, shellers<br />

and decorticators, cleaners and graders in greater<br />

use. There are going mechanical washes and fruit<br />

and vegetable packaging lines.<br />

3. Agro-processing to meet local needs <strong>of</strong> rice, atta,<br />

dal, oil, ground spices, fruit and vegetables and<br />

livestock feed, concentrates using mini-grain<br />

mills, mini-modern rice mills, mini-expellers and<br />

batch solvent extraction units, hammer mills,<br />

mixers, bugging and stiching units etc are going<br />

to be there in production catchments.<br />

4. Urban middle classes are looking <strong>for</strong> ready to cook<br />

even ready to eat items. This is likely to give place<br />

to soy-milk and t<strong>of</strong>u plants both in rural and urban<br />

areas. Minimally processed vegetables and fruit<br />

juice concentrate, jam jellies, candies etc can be<br />

produced in production catchments and supplied<br />

directly to retailers at much lower consumer prices.<br />

Such processing units are going to come up.<br />

◆ 193 ◆<br />

5. Scientific storage avoiding distress sale and<br />

providing <strong>of</strong>f-season supply is a value addition<br />

activity. Warehouses, silo storages, storage in<br />

evaporative cool chambers, cold storage, onion<br />

storages have good prospects and likely to come<br />

up in a big way.<br />

6. Drying is an age old method <strong>of</strong> preservation <strong>of</strong><br />

agricultural produce and to have long shelf life<br />

food products from perishables, mostly sundried.<br />

Heated air dryers-batch type, batch-in-bin,<br />

recirculatory, and continuous type are there <strong>for</strong><br />

foodgrains and such particulate materials, some<br />

<strong>of</strong> these are in use at millers level already. Onfarm<br />

mechanical drying is likely to come up to<br />

save moist grains from discolouration and from<br />

microbial damages. Tray dryers are widely used<br />

<strong>for</strong> drying fruit and vegetable slices. For on-farm<br />

drying <strong>of</strong> fruits and vegetable solar-tray dryers<br />

have been developed and are gaining acceptance.<br />

Osmodelydrated fruit slices are very appealing<br />

and organoleptically rated high. Scraped surface<br />

dehydrators are likely to come to concentrate milk<br />

in to Khoa and other such applications.<br />

7. Agro-Processing Centres appropriate <strong>for</strong> different<br />

production catchments using modern processing<br />

equipment matching to the scales <strong>of</strong> operation are<br />

going to come up enabling producers meeting their<br />

own needs at the least cost at the same time market<br />

surpluses after value addition.<br />

8. To handle, storage, transport, and market<br />

perishables cold-chains are needed. Available<br />

ones are too expensive. Indigenous cold-chains<br />

are going to be there <strong>for</strong> different commodities.<br />

In a way it exists <strong>for</strong> milk, fish, meat etc. However,<br />

greater innovation and creativity is expected in<br />

this area.<br />

9. Processes and pilot plants are expected to be<br />

producing speciality diet foods like soy-milk, t<strong>of</strong>u,<br />

soy-<strong>for</strong>tified biscuits, soy-yoghurt, soy-icecreams,<br />

tempeh bergers etc.<br />

10. Processes and pilot plants are going to come <strong>for</strong><br />

powder and liquid jaggery, beverages from<br />

sugarcane and traditional fruits.<br />

11. Particle board and timber substitutes made out <strong>of</strong><br />

jute and kenaf sticks, paper and pulp from jute<br />

cuttings, sticks, and whole plant; craft paper and<br />

corrugated board packaging boxes out <strong>of</strong> cotton<br />

stalks are demonstrated already more commercial<br />

units are likely to emerge.<br />

12. Mini-jute spinning system developed at NIRJAFT<br />

on the pattern <strong>of</strong> khadi making utility product from<br />

jute fibre and their blends holds promise.<br />

13. Cotton ginning and baling is being modernized


under Technology Mission on Cotton which is<br />

going to put in place high efficiency roller gins,<br />

sawgins, precleaners, electrically controlled<br />

balers, and mechanical handling systems in<br />

modernized ginneries which should cotton trade<br />

and textile industry.<br />

14. Processes and pilot plants are going to come<br />

producing seed lac, shellac, bleached lac, lac wax,<br />

paints and varnishes, edible grade lac dye,<br />

valuable chemicals from lac and its by-products.<br />

15. Jute and textile industry are going to experience<br />

greater modernization and automation.<br />

16. Jute and kenaf ribboners and decorticators to<br />

enable ribbon retting <strong>for</strong> quality fibre and<br />

minimize pollution are going to come in use.<br />

17. For pr<strong>of</strong>itability and sustainability <strong>of</strong> commercial<br />

crop thrust on diversified uses is likely to continue<br />

demanding development <strong>of</strong> new processes and<br />

equipment to realise the prospects.<br />

3.4 Rural Living<br />

1. In a village eco-system, 80% <strong>of</strong> the total energy<br />

spent goes to domestic sector and <strong>of</strong> that 80% goes<br />

<strong>for</strong> cooking. Fetching <strong>of</strong> drinking water, collection<br />

<strong>of</strong> fuel wood are ordeal to rural women and<br />

children. Rural kitchens are full <strong>of</strong> smoke, illilluminated,<br />

cause <strong>of</strong> many health hazards. Quality<br />

<strong>of</strong> fuel decides quality <strong>of</strong> life to a housewife, rural<br />

or urban alike. In that scenario biogas stoves,<br />

pyrolysed briquetted fuel and sigdi, biogas lantern,<br />

biogas run ovens; solar cookers - individual and<br />

community type, solar water heaters are under<br />

promotion and are likely to increase in number<br />

supplementing and substituting conventional<br />

cooking and water heating.<br />

2. With the rural electrification in India, refrigerators<br />

are reaching rural homes which provide capacity<br />

to store perishables safely and prevent wastage.<br />

3. Pressure cookers which are energy efficient are<br />

also reaching rural homes.<br />

4. Other kitchen appliances like mixer grinders,<br />

electric iron, electric fans and lights are being used<br />

in electrified villages.<br />

5. Butane supply to rural areas is gradually spreading<br />

which is going to conserve fuel wood and other<br />

biomass <strong>for</strong> organic recycling.<br />

6. Smokeless cooking stoves that are energy efficient<br />

there<strong>for</strong>e, under promotion in a big way.<br />

7. Hapur Kothis, metallic air tight storage bins have<br />

found acceptance that keep the food grains safe<br />

protected from rodents, and enable fumigation in<br />

the event <strong>of</strong> infestation.<br />

8. Ata chakkis are doing custom milling likewise<br />

◆ 194 ◆<br />

STATUS OF FARM MECHANIZATION IN INDIA<br />

motorised wet grinders have become popular<br />

reducing drudgery in rural home. Single phase<br />

electric motor run cleaning grading and size<br />

reduction equipment also open avenues <strong>of</strong> custom<br />

servicing to other.<br />

9. Rural water supply and sanitation and rural roads<br />

and public transport are gradually growing. Dry<br />

and wet type bore hole latrines provide cheap<br />

sanitation to rural homes<br />

10. Biogas plants, composting, vermi-composting<br />

allow rural people to convert organic wastes in to<br />

wealth extracting energy, and plant nutrients in<br />

litter free, fly free, incineration free manner.<br />

11. Rural agro-processing centres and other home<br />

level agro-processing and craft activities using<br />

mini-burr mill, solar dryers etc are enabling<br />

additional income and employment in spare time.<br />

REFERENCES<br />

Alam, A. 1999. Small Farm Mechanization in Rice. Paper<br />

presented at Rice Group Meeting, PDR, Hyderabad, 12<br />

April, pp 1-25<br />

Alam, A. and De, D. 2000. Energy Management in Agriculture.<br />

Paper, Souvenir, International Conference on NRM<br />

<strong>for</strong> Sustainable Agric, New Delhi, 14-18 Feb, pp 1-14<br />

Alam, A. Energy Use Scenario in Indian Agriculture. Invited<br />

Paper, Int’l Conf on NRM <strong>for</strong> Sustainable Agric, New<br />

Delhi, 14-18 Feb, pp 1-29.<br />

Alam, A. and Ilyas, S.M. 2001. Agro-Processing <strong>for</strong> Additional<br />

Income and Employment. National Symposium on<br />

Empowerment <strong>of</strong> Women in Agric, RAU, Pusa (Bihar), 4-<br />

6 March, pp 1-16.<br />

Alam, A. 2001. Post-Harvest Management <strong>of</strong> <strong>Agricultural</strong><br />

Produce and By-products. Paper, Agric Sci Congress on<br />

Sustainable Dev <strong>of</strong> Mountain Agric, AAU, Guwahati, 4-7<br />

April, pp 1-28.<br />

Anon. 2001. Zero Tillage Technology - Wheat production at<br />

Lower Cost, DWR, Karnal.<br />

Anon. Electronic Ultrasonic Pest Repeller. Dhakar Engineers,<br />

Pratapnagar, Udaipur.<br />

Anon. The Gazette <strong>of</strong> India. Regd No DL-33004/98,<br />

Extraordinary Notification (No438,446,447,505 and 508)<br />

on dereservation <strong>of</strong> a number <strong>of</strong> FIM.<br />

Bisht, B.S., Kachru R.P. and Alam, A. 2001. Potential <strong>for</strong><br />

Small Scale Agro-Processing Industries in Rural Areas <strong>of</strong><br />

Chhattisgarh. Paper presented in launching workshop on<br />

Raipur Centre <strong>of</strong> AICRP-PHTS, 14aD, Raipur, 10 Sept,<br />

pp 1-21.<br />

Cowx, I.G. Developments in Electrical Fishing. Ox<strong>for</strong>d<br />

Fishing News Books.<br />

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Activities in India. Tech Bulletin CIAE/97/70, CIAE,<br />

Bhopal.<br />

Khan, A.U. 1990. Dual-mode All-Crop Thresher <strong>for</strong> Egyptian<br />

Conditions. AMA 21(4): 11-14.


FUTURE REQUIREMENTS OF AGRICULTURAL MACHINES FOR MECHANIZING AGRICULTURE<br />

Kondo, N. 1998. Education System at Okayama Univ and<br />

Research Activities <strong>of</strong> Laboratory <strong>of</strong> <strong>Agricultural</strong> System<br />

Engineering. AMA 29(1): 76-84.<br />

Pandey, M.M., Majumdar K.L., Singh, G. and Singh, Gajendra.<br />

1997. Farm Machinery Research Digest. Tech Bul CIAE/<br />

97/69, CIAE, Bhopal.<br />

Ozmerzi, A. and Barut, Z.B. 1998. Mechanization Level in<br />

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29(1): 43-46.<br />

Sharma, M.P. and Singh, P.R. 2000. Mechanization <strong>of</strong><br />

Sugarcane Production in India - Present Scenario and<br />

<strong>Future</strong> Prospects. National Seminar-cum-Workshop on<br />

Mechanization <strong>of</strong> Sugarcane Production in India, CIAE,<br />

Bhopal 16 Sept.<br />

Singh, Gajendra, Singh, G., De, D. and Pathak, B.S. 1997.<br />

Use <strong>of</strong> Energy in Agriculture and <strong>Future</strong> Needs. Third Agric<br />

Sci Congress, PAU Ludhiana, 12-15 March, pp 103-113.<br />

Shin-Norinsha. 1998. Main Products <strong>of</strong> <strong>Agricultural</strong><br />

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Topic <strong>of</strong> the Status Papers alongwith Authors<br />

SL NO. TOPIC AUTHOR(S) DESIGNATION PAGE<br />

& ADDRESS NO.<br />

1. AGRO-ECOLOGICAL ZONES, THEIR SOIL DR K S GAJBHIYE1 NATIONAL BUREAU OF SOIL 1<br />

RESOURCE AND CROPPING SYSTEMS AND SURVEY AND LAND USE PLANNING<br />

DR C MANDAL2 AMRAVATI ROAD<br />

NAGPUR-440 010<br />

2. CROPPING PATTERN (AGRICULTURAL AND DR P DAS DY. DIRECTOR GENERAL 33<br />

HORTICULTURAL) IN DIFFERENT ZONES, (AGRICULTURAL EXTENSION)<br />

THEIR AVERAGE YIELDS IN COMPARISON ICAR, KAB<br />

TO NATIONAL AVERAGE/CRITICAL<br />

GAPS/REASONS IDENTIFIED AND YIELD<br />

POTENTIAL<br />

NEW DELHI-110 012<br />

3. SCOPE, PROGRESS AND CONSTRAINTS DR JOGINDER SINGH PROF-CUM-HEAD 48<br />

OF FARM MECHANIZATION IN INDIA DEPARTMENT OF ECONOMICS<br />

PUNJAB AGRICULTURAL UNIVERSITY<br />

LUDHIANA-141 004<br />

4. FARM POWER SOURCES, THEIR DR N S L SRIVASTAVA ASSTT. DIRECTOR GENERAL 57<br />

AVAILABILITY AND FUTURE (AGRICULTURAL ENGINEERING) RETD.<br />

REQUIREMENTS TO SUSTAIN ICAR, KAB<br />

AGRICULTURAL PRODUCTION NEW DELHI-110 012<br />

5. PRESENT STATUS AND FUTURE DR M M PANDEY PROJECT COORDINATOR, AICRP ON FIM 69<br />

REQUIREMENTS OF FARM EQUIPMENT CENTRAL INSTITUTE OF AGRICULTURAL<br />

FOR CROP PRODUCTION ENGINEERING<br />

BHOPAL-462 038<br />

6. AGRO-PROCESSING INDUSTRIES IN DR R P KACHRU ASSTT. DIRECTOR GENERAL 114<br />

INDIA—GROWTH, STATUS AND (PROCESS ENGINEERING)<br />

PROSPECTS ICAR, KAB<br />

NEW DELHI-110 012<br />

7. CUSTOM HIRING OF AGRICULTURAL DR V K SHARMA3 PUNJAB AGRICULTURAL UNIVERSITY 127<br />

MACHINERY AND ITS FUTURE SCOPE DR KULVINDER SINGH4 AND DR B S PANESAR<br />

LUDHIANA-141 004<br />

5<br />

8. IMPACT OF AGRICULTURAL DR S R VERMA PROFESSOR (AGRIL. ENGG.) 133<br />

MECHANIZATION ON PRODUCTION, AND EX-DEAN<br />

PRODUCTIVITY, CROPPING INTENSITY COLLEGE OF AGRIL. ENGG.<br />

INCOME GENERATION AND EMPLOYMENT PUNJAB AGRICULTURAL UNIVERSITY<br />

OF LABOUR LUDHIANA-141 004<br />

9. AGRICULTURAL MACHINERY INDUSTRY DR GYANENDRA SINGH DIRECTOR 154<br />

IN INDIA (MANUFACTURING, MARKETING CENTRAL INSTITUTE OF AGRICULTURAL<br />

AND MECHANIZATION PROMOTION) ENGINEERING<br />

BHOPAL-462 038<br />

10. FUTURE REQUIREMENTS OF DR ANWAR ALAM DY. DIRECTOR GENERAL 175<br />

AGRICULTURAL MACHINES (AGRICULTURAL ENGINEERING)<br />

FOR MECHANIZING AGRICULTURE ICAR, KAB<br />

NEW DELHI-110 012<br />

1 Director<br />

2 Principal Scientist<br />

3 Registrar<br />

4 Assistant <strong>Agricultural</strong> Engineer, Department <strong>of</strong> Farm Power & Machinery<br />

5 Pr<strong>of</strong>essor, School <strong>of</strong> Energy Studies <strong>for</strong> Agriculture

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