Fanuc Wiring Diagrams - 1.8MB - Flint Machine Tools, Inc.

TABLE OF CONTENTS 

FANUC WIRING DIAGRAM 

1.0 WRG-0126 .............................................................................................................................................................................................................................. 3 

1.1 MP12_OMM_FANUC_CNT................................................................................................................................................................................................ 3 

2.0 WRG-0127 ..............................................................................................................................................................................................................................4 

2.1 TS27_PROBE_FANUC ......................................................................................................................................................................................................4 

3.0 WRG-0133 ..............................................................................................................................................................................................................................5 

3.1 FANUC OPERATOR DOOR INTERLOCK VMC_ SHT1 ....................................................................................................................................................5 

3.2 FANUC TOOL DOOR INTERLOCK VMC_SHT2 ...............................................................................................................................................................6 

4.0 WRG-0136 ..............................................................................................................................................................................................................................7 

4.1 FANUC NC4 PROBE ..........................................................................................................................................................................................................7 

5.0 WRG-0140 ..............................................................................................................................................................................................................................8 

5.1 OR 01_DRAWING STANDARDS AND INDEX ..................................................................................................................................................................8 

5.2 C02_OPERATOR STATIONS COMMUNICATION 1 LINE OVERVIEW ............................................................................................................................9 

5.3 E01_230VAC POWER DISTRIBUTION ...........................................................................................................................................................................10 

5.4 E02_FADAL SUPPLIED TRANSFORMER DETAIL .........................................................................................................................................................11 

5.5 E170_115VAC POWER DISTRIBUTION_SHT1 ..............................................................................................................................................................12 




5.9 E180_24VDC POWER DISTRIBUTION ...........................................................................................................................................................................16 

5.10 E300_DRIVES POWER SUPPLY WIRING DETAIL ......................................................................................................................................................17 

5.11 E350_DRIVES CNC CONTROL WIRING DETAIL .........................................................................................................................................................18 

5.12 E400_SPINDLE AMP DRIVE WIRING DETAIL .............................................................................................................................................................19 

5.13 E450_SERVO AMP DRIVE WIRING DETAIL FOR X, Y, Z AXIS ..................................................................................................................................20 

i MAN_0128_R1

FADAL MACHINING CENTERS 

5.14 E600_OPTIONAL SERVO AMP DRIVE WIRING DETAIL FOR A & B AXIS MOTORS ..............................................................................................21 

5.15 E801_INPUT CARD FOR C001 BOARD_SHT1 ..........................................................................................................................................................22 



5.18 E804_C001 BOARD JUMPER SETUP DETAIL ...........................................................................................................................................................25 

5.19 E805_IMPUT CARD FOR C003 BOARD_SHT1 ..........................................................................................................................................................26 



5.22 E808_C003 BOARD JUMPER SETUP DETAIL ...........................................................................................................................................................29 

5.23 E809_C004 BOARD JUMPER SETUP DETAIL_SHT1 ...............................................................................................................................................30 

5.24 E810_C004 BOARD JUMPER SETUP DETAIL_SHT2 ...............................................................................................................................................31 

5.25 E850_OUTPUT CARD FOR C001 BOARD_SHT1 ......................................................................................................................................................32 




5.29 E854_OUTPUT CARD FOR C004-1 BOARD_SHT1 ...................................................................................................................................................36 

5.30 E855_OUTPUT CARD FOR C004-1 BOARD ..............................................................................................................................................................37 



SEPTEMBER 2005 ii


1.0 WRG-0126 

2.0 WRG-0127 

3.0 WRG-0133 

4.0 WRG-0136 

5.0 WRG-0140 


1 of 38 MAN_0128_R1


1.0 WRG-0126_A 

NOTE: 

1. SET SWITCH SW2 (#3) IN MI12 INTERFACE UNIT 

TO THE AUTO START POSITION 

1.1 MP12_OMM_FANUC_CNT 

SEPTEMBER 2005 2 of 38

2.0 WRG-0127_A 

2.1 TS27_PROBE_FANUC 


3 of 38 MAN_0128_R1


3.0 WRG-0133_D 

1 2 

RED 

BLACK 

BELDEN 8451 OR EQUIV. 2-CONDUCTOR 

Contacts shown in door closed 

state. 

Euchner 

TP3-4121A024PG 

OUTPUT C004-2 

BOARD 

Y10.1 35 

856SOL2 

Fanuc side: 

4-Pin Plug, Amp 350779-1 (WIR-1298) 

Sockets, Amp 350689-1 (WIR-1296) qty=4 

Interlock side: 

4-Pin Female Connector, Amp 350780-1 (WIR-1297) 

Pins, Amp 350690-1 (WIR-1299) qty=4 

180F52 

180J54 

180F52 

+24V 

RED 

BLK 

1 

2 

YELLOW 

YELLOW 

BRN 

802DV2 

GREEN 

INTERFACE 

BOARD 

35 

BROWN 

FRONT DOOR N.C. 

WHITE 


6 Pos Male Connector, Molex 03-09-1064 (WIR-0052) 

Sockets, Molex 02-09-1204 18-22 awg (WIR-0056) qty=6 


6 Pos Female Connector, Molex 03-09-2062 (WIR-0051) 

Pins, Molex 02-09-2118 18-22 awg (WIR-0544) qty=6 

802DV1 

WHITE 

GREEN 

FRONT DOOR N.O. 

RED 

BLACK 

GRN 

WHT 

3 

4 

DOOR UNLOCK OUTPUT E856 

2A 

4 

5 

6 

3 

WHITE/BLK 20 AWG 

RED/BLK 20 AWG 

RED 

BLACK 

WHITE 

GREEN 

3.1 FANUC OPERATOR DOOR INTERLOCK VMC_ SHT1 

Reduced Feeds and Speeds Limit: 

Spindle rpm and axis feed rates are limited 

when this input is open. 

Fanuc DATC Arm - E855 

OUTPUT C004-1 

BOARD 

INTERFACE 

BOARD 

C004-1 

Y9.2 4 

855E19 

4 

855FU3 

Y9.3 

DOOR UNLOCK 

SEPTEMBER 2005 4 of 38 

5 

GRN 802E11 

WHT 802E15 

BELDEN 8451 OR EQUIV. 2-CONDUCTOR 


PINK 20 AWG 

855E23 

5 

856SOL2 

180K54 

855FU4 

FRONT DOOR INPUTS E802 

INTERFACE 

BOARD 

25 

26 

855J19 

855J23 

INPUT C001 BD 

SOURCING INPUTS 

25 

X5.0 

26 

X5.1 

A1 




A2 

+24V 

A1 

Sentrol GE 

INT-22.5R1-24 

A2 

S23 

S13 

13 

14 

WHITE/BLK 20 AWG 

S24 

S14 

855M3 

855M19A 

A1 A2 

JUMPER 

855M4 

FRONT DOOR N.C. 

FRONT DOOR N.O. 

+24V 

23 

24 

S33 

S35 

33 

34 

S22 S34 

850CR2 

1 2 

SAFETY RESET 

J1 

SPINDLE ROTATING 

+24V 

DATC/ATC FWD 

COM 

Standstill monitor: 

1. Prevent opening of door while spindle is moving. 

2. Second monitor could be set to stop machine if 

maximum rpm-while-doors-open is exceeded. 

S13 + output 

S23 - output 

S34 Falling edge Reset 

S35 Rising edge Reset 

Manual Start - S34 to S35 with a NO switch. 

Auto Start - connect S35 to S33. 

S14 & S33 Channel 1 input, active hi (closed) 

S22 Channel 2 input, active lo (open) 

S24 Channel 2 input, active hi (closed) 

Safety Relay Door Interlocks: 

Controlled by door interlock contacts. 

Outputs: 

Disables spindle and axis movement. 

(Can be bypassed by Door Override circuit.) 

Activates reduced feeds and speeds when door is open. 

Disables tool changer arm (or slide) when door is open. 

(Cannot be overridden.) 

Contacts shown in door open state. 

180K54 

180C8 

OL DATC TOOL ARM 

96 95 FORWARD 

DATC TOOL ARM 

REVERSE 

Fadal PCB-0321 

FRONT DOOR LOCK 

DATC/ATC REV 

SPARE 

SPINDLE 

SENSOR 

STATUS 

UNLOCK DELAY 

R22 

DOOR 

UNLOCK 

ENABLE 

UNLOCK DOOR 

5V POWER 

K5 

24V POWER 

J2 

FWD REV SPARE 

5 6 

180CR2 

850CR2 is added for CE. 

MULTI #10 

MULTI #11 

MULTI #8 

MULTI #9 

This circuit has the following functions: 

1. Estop shuts down: 

all drives (180CR2 3&4), 

all outputs to: motors, pumps, and air solenoids. 

2. Do not allow door to unlock if: 

spindle is on or moving (standstill monitor and PLC), 

axes in motion (PLC), 

tool changer in motion (PLC), 

pallet changer in motion (PLC). 

3. When door is open: drives and tool changer arm (or slide) are disabled. 

(drives: 180CR2 3&4 and PLC; tool changer: safety relay and PLC) 

Do Not Use 

Do Not Use 

Requires manual override to allow axis or spindle movement, then only at reduced feeds and speeds. 

No tool change allowed with door open (PLC and safety relay). 

Chip conveyor is off unless unless Enable is pressed and held. 

4. When tool cage door is open, disables tool magazine (PLC). 

Requires manual override (PLC) to allow movement with door open. 

Reference numbers are to Quad drawing 4365-CAD (21 Oct 04). 

OVERRIDE PRESSED 

OVERRIDE PRESSED 

ENABLE 

ENABLE

180F52 

180J54 

180F52 

+24V 

1 

If Tool Inserter is in place, the tool magazine 

cannot be moved. 

If the Tool Door is open, the Override must be 

pressed to move the tool magazine. 

OUTPUT C004-1 

BOARD 

INTERFACE 

BOARD 

C004-1 

Y9.0 2 

855E11 

2 

855FU1 

Y9.1 

4 

3 

Fanuc DATC Tool Magazine - E855 

855E15 


6 Pos Male Connector, Molex 03-09-1064 (WIR-0052) 

Sockets, Molex 02-09-1204 18-22 awg (WIR-0056) qty=6 


6 Pos Female Connector, Molex 03-09-2062 (WIR-0051) 

Pins, Molex 02-09-2118 18-22 awg (WIR-0544) qty=6 

Switch closed when door 

is closed. 

802SS1 

Tool Door Override Switch 

Normally Closed Contact, Idec HW-F01 (ELE-0094) (qty=1) 

Normally Open Contacts, Idec HW-F10 (ELE-0093) (qty=3) 

Momentary Switch Operator, Idec ABFW-200 (ELE-0670) 

White Switch Cap, Idec ABW-2B-W (ELE-1068) 

Tool Inserter Interlock 

Open when tool inserter is 

present. 

3 

855FU2 

Switch open when door is 

closed. 

Tool Magazine Door Interlock 

ELE-1504 

Omron D4DS-35FS or equivalent 

802SS2 

1 

5 

2 

6 

3 

7 

9 

10 

11 

3.2 FANUC TOOL DOOR INTERLOCK VMC_SHT2 

4 

12 

8 

4 Pole 24 VDC relay and socket 

Omron MY4N-DC24 and PY14-02 

ELE-1110 and ELE-0406 

14 13 or equivalent 

2 

5 

855J11 

855J15 

A1 

802SS3 

3 

802E35 

Turret CW and CCW Remote Switches 

Normally open contact, Idec HW-F10 (ELE-0093) 

Momentary Switch Operator, Idec ABFW-200 (ELE-0670) 

Green Switch Cap, Idec ABW-2B-G (ELE-0669) 

802SS4 

6 

802E39 

855M1 

855M11A 

A1 A2 

JUMPER 

855M2 

802E27 

802E31 

Note changes in types 

of switches. 

A2 

180K54 

180C8 

OL DATC TOOL MAGAZINE 

96 95 FORWARD 

DATC TOOL MAGAZINE 

REVERSE 

TOOL DOOR and REMOTE TURRET INPUTS E802 

INTERFACE 

BOARD 

INPUT C001 BD 


29 29 

X5.4 

30 

30 

X5.5 

31 31 

X5.6 

32 

32 

X5.7 

180F52 

180J54 

180F52 

+24V 

ATC 

ATC 

CANNON PLUG 

CANNON PLUG 

H 805DV3 

G 

1 

ATC FAULT 

SWITCH 

4 

C003 BREAKOUT 

BOARD 


Fanuc ATC Fault Input - E805 

INPUT C003 BD 


5 of 38 MAN_0128_R1 

44 

805E19 

44 

X7.2 

When there is a DATC the ATC Fault input is not used 

and so may be used to signal the PLC that tool magzine 

is disabled. 

Reference numbers are to Quad drawing 4365-CAD (21 Oct 04). 

ATC Fault


4.0 WRG-0136_A 

4.1 FANUC NC4 PROBE 


SET SWITCH 3 OF SW1 TO POSITION ON 

SET SWITCH 1 OF SW2 TO POSITION ON

5.0 WRG-0140 

5.1 OR 01_DRAWING STANDARDS AND INDEX 


7 of 38 MAN_0128_R1


5.2 C02_OPERATOR STATIONS COMMUNICATION 1 LINE OVERVIEW 


5.3 E01_230VAC POWER DISTRIBUTION 


9 of 38 MAN_0128_R1


5.4 E02_FADAL SUPPLIED TRANSFORMER DETAIL 

INPUT JUMPER AC INPUT 

VOLTAGE 

190 NONE 2 

200 2-7 8 

210 2-5 6 

230 2-6 7 

240 2-6 8 

250 2-5 7 

260 2-5 8 

340 NONE 3 

350 3-7 8 

360 3-5 6 

380 3-6 7 

390 3-6 8 

400 3-5 7 

410 3-5 8 

440 NONE 4 

450 4-7 8 

460 4-5 6 

480 4-6 7 

490 4-6 8 

500 4-5 7 

501 4-5 8 

NOTE: - TRANSFORMER JUMPERS HAVE TO BE SET 

ACCORDING TO THE VOLTAGE SHOWED 

IN THE TABLE 1. 


5.5 E170_115VAC POWER DISTRIBUTION_SHT1 


11 of 38 MAN_0128_R1






13 of 38 MAN_0128_R1




5.9 E180_24VDC POWER DISTRIBUTION 


15 of 38 MAN_0128_R1


5.10 E300_DRIVES POWER SUPPLY WIRING DETAIL 


5.11 E350_DRIVES CNC CONTROL WIRING DETAIL 


17 of 38 MAN_0128_R1


WYE-DELTA 

5.12 E400_SPINDLE AMP DRIVE WIRING DETAIL 


5.13 E450_SERVO AMP DRIVE WIRING DETAIL FOR X, Y, Z AXIS 


19 of 38 MAN_0128_R1



5.14 E600_OPTIONAL SERVO AMP DRIVE WIRING DETAIL FOR A & B AXIS MOTORS

5.15 E801_INPUT CARD FOR C001 BOARD_SHT1 


21 of 38 MAN_0128_R1






23 of 38 MAN_0128_R1


5.18 E804_C001 BOARD JUMPER SETUP DETAIL 


5.19 E805_IMPUT CARD FOR C003 BOARD_SHT1 


25 of 38 MAN_0128_R1






27 of 38 MAN_0128_R1


5.22 E808_C003 BOARD JUMPER SETUP DETAIL 


5.23 E809_C004 BOARD JUMPER SETUP DETAIL_SHT1 


29 of 38 MAN_0128_R1


5.24 E810_C004 BOARD JUMPER SETUP DETAIL_SHT2 


5.25 E850_OUTPUT CARD FOR C001 BOARD_SHT1 


31 of 38 MAN_0128_R1






33 of 38 MAN_0128_R1




5.29 E854_OUTPUT CARD FOR C004-1 BOARD_SHT1 


35 of 38 MAN_0128_R1


5.30 E855_OUTPUT CARD FOR C004-1 BOARD 




37 of 38 MAN_0128_R1

Fanuc Wiring Diagrams - 1.8MB - Flint Machine Tools, Inc.

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