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ThyssenKrupp Magazin

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10 BOBSLEIGH RACING<br />

The bobsleigh conceals high technology. Klaus Nowak seeks to use new production materials, new processes and new applications<br />

to secure a place at the top for such pilots as Susi Erdmann.<br />

Into the curve in the steel chassis<br />

a row he races down the bobsleigh track in Winterberg, afterwards expressing great<br />

satisfaction that the new material means a time lead of two tenths of a second, would<br />

you believe.<br />

The symbiosis seems strange. On the one hand, a bob lacking every driving<br />

comfort, uninsulated the bob riders crouch above the runners on the bare floor,<br />

squeezed tightly into the fuselage (made of carbon fiber) like herrings in a tin. But who<br />

is looking for traveling comfort during the experience of taking it to the limit the body<br />

gets with the most violent of sideways accelerations, beyond the everyday, really taking<br />

you to the edge of intoxication?<br />

“I’m not the kind of person who uses normal steels for the bob,” Nowak says to<br />

distance his tuning work from the series production of the fast sleds (he also does<br />

“tuning” for skeleton and tobogganing). That is an ambitious task, “because highalloy<br />

steels are hard to get under control when you are working them. For Susi Erdmann<br />

I used forged amagnetic steels to build her new runners. During the run they<br />

conduct heat very badly, which is an advantage.”<br />

INTO THE WIND TUNNEL<br />

Let’s put that more formally: the structural steel ST 37-2 (general structural steel, tensile<br />

strength 360 Newton per millimeter) is not really Nowak’s material for bob use. The<br />

friend of screws rather than welding (because of the frequently undefinable states of<br />

stresses) tends to prefer high-alloy steels of a kind (to name a very simple example)<br />

such as X 7 Cr 13. “You have to have a lot of experience with the materials,” he continues,<br />

“because an unmanageable steel tries to go in all possible directions, you have<br />

to begin to dress it because of the precision. But the result is extraordinary.” There he<br />

stands, next to his “apprentice” Stefan Drescher, in a small workshop in Winterberg –<br />

a kind of shrine into which no stranger has entry. Piece by<br />

piece the bob is taken apart, slowly it becomes visible what<br />

kind of high technology is hidden in the inside of the highgrade<br />

steel machine. With a careful hand Nowak presents<br />

his newest milled leaf spring, made of low warping, precipitation-hardening<br />

steel, followed by the steering head,<br />

runner blades, stabilizers and everything else that is part<br />

of the technical witchcraft. Witchcraft? Despite all the emotion<br />

Nowak radiates, in his reserved, almost introverted<br />

For Klaus Nowak and his protégé Stefan Drescher, the<br />

computerized data analysis of production materials and<br />

bobsleigh races is of paramount importance. Success<br />

requires a very considerable technical effort.<br />

TK <strong>Magazin</strong>e | 1 | 2004 |

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