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ELECTROMAGNETIC & EDDY CURRENT BRAKING SYSTEMS

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Conference Session A9<br />

Paper #3174<br />

<strong>ELECTROMAGNETIC</strong> & <strong>EDDY</strong> <strong>CURRENT</strong> <strong>BRAKING</strong> <strong>SYSTEMS</strong><br />

Andrew Sponsler (aps50@pitt.edu, Bursic 2:00), Sean Kurtz (srk53@pitt.edu, Bursic 2:00)<br />

Abstract — The wheels of progress spin on and on, as<br />

do the wheels of everyday vehicles. While the cycle of<br />

progress need not be stopped or slowed, the wheels of cars,<br />

trains, and rollercoasters must at some point cease spinning.<br />

No longer must they grind to a halt either; electromagnetic<br />

brakes can eliminate frictional limitations and improve<br />

efficiency, all the while employing a more powerful<br />

retarding system. Both electromagnetic braking systems<br />

(EBS) and eddy current braking systems (ECB) are<br />

decelerating devices employed in rotating mechanisms.<br />

Traditional frictional systems apply surface to surface<br />

contact on the rotational component. ECB function by way<br />

of two discs positioned laterally to the rotational component<br />

that impede rotation by generating an electromagnetic force<br />

that works counter to the initial direction of rotation,<br />

slowing down the component. The elimination of surface<br />

contact contributes to increasing energy efficiency. The<br />

implementation of ECB into the wheelhouses of automobiles<br />

instead of current friction-based systems will decrease fuel<br />

consumption by limiting energy wasted in unnecessary heat<br />

transfer.<br />

Key Words — Brakes, Eddy Current, Efficiency,<br />

Electrodynamics, Induced Charge, Magnetic Fields,<br />

Mechanics<br />

BRAKES: WHY NOW?<br />

For the last several years the United States has been at a<br />

crucial point in the auto industry. Corporations, particularly<br />

automakers, have failed, gone bankrupt, and been given<br />

stimulus packages to stay financially afloat. Today, the auto<br />

industry stands at a crossroads; the future of the American<br />

auto industry will be decided by the choices auto executives<br />

make and the legislation that policy-makers pass. To<br />

stimulate production in today’s market, either technological<br />

advantages or cheap production costs are needed. Keeping<br />

production costs down in order to make a product<br />

domestically is problematic. Market production costs can<br />

only be driven down to a certain extent because wage laws<br />

limit scalability of labor, and trade laws limit costs of<br />

material stock volume for fabrication. The American auto<br />

industry is now at a crossroads where outsourcing and new<br />

innovations in engineering intersect. The path chosen by<br />

American automakers will influence the future strength of<br />

the American economy and the global competitiveness of<br />

the auto industry. The above factors drive the appeal of<br />

outsourcing but they come at the cost of American labor and<br />

American jobs. Exchanging domestic economic security for<br />

inexpensive production characterizes our outsourcing option,<br />

while investments in developing technology and its<br />

implementation characterize the sustainable engineering<br />

option. Taking the engineering route towards new<br />

innovations, valuing American labor and economic stability<br />

over higher profit margins for corporations, specifically<br />

implementing eddy current braking systems into<br />

automobiles, will not only provide technological advance. It<br />

will also contribute to revitalizing the auto industry, creating<br />

an improved product manufactured in the United States.<br />

Mechanics<br />

The braking system’s goal is to slow a moving body.<br />

What is the advantage of a braking system that relies on<br />

electric current? Why not continue to implement the<br />

friction-based braking systems installed on the vast majority<br />

of automobiles since their commercialization in the early<br />

1900s? The answer is simple: progress calls. The Ford<br />

Model T’s “wheel brake and reverse band … were actuated<br />

via different hand levers” [1] and today’s consumer vehicles<br />

primarily implement disc brakes made of cast iron steel [2].<br />

Friction based-systems have been the industry standard since<br />

the beginning of consumer vehicles. The problems that come<br />

with friction brakes – such as brake squeal, thermal energy<br />

waste, and disc cracking – can be considerably reduced by<br />

switching to eddy current brakes. ECB take what has<br />

traditionally been a mechanical process and transform it into<br />

an electromagnetic process. Mechanizing an electrical<br />

process to fit the needs of a system is the path taken by eddy<br />

current brake systems.<br />

Walking Through the Structure<br />

As the name implies, eddy current brake systems<br />

manipulate eddy currents and electromagnetism in order to<br />

stop a moving element passing through a magnetic field. In<br />

this case, the moving element will primarily be wheels<br />

stopping or slowing. The brake system is made up of<br />

opposing coils on either side of the disc wheel. When a<br />

current is applied to the coils, a strong electromagnetic field<br />

is created and a charge is induced in the disc wheel [3]. Due<br />

to the motion of the disc wheel and the presence of an<br />

induced charge, eddy currents are produced that provide the<br />

stopping force that leads to the vehicle slowing down. There<br />

is no mechanical interaction between the braking element<br />

and the rotating element since the only forces are those from<br />

induced magnetic fields. This key piece of information is<br />

what sets apart ECB as unique from other systems: the<br />

braking element never has to touch the rotating element.<br />

The stopping force afforded to the vehicle is then spawned<br />

entirely from a magnetic force induced by an electric charge.<br />

University of Pittsburgh<br />

Swanson School of Engineering April 13, 2013<br />

1


Andrew Sponsler<br />

Sean Kurtz<br />

Moving Electricity<br />

The entire basis of the circuitry and construction of<br />

electrically actuated braking systems is in the concept of<br />

electric current. The formal definition of current is:<br />

= (1) [4]<br />

where i is current, q is charge and t is time [4]. Current is the<br />

change in charge over a change in time. Many of the<br />

relevant applications of electricity, such as the discovery of<br />

electromagnetism and induction of charge, have their roots<br />

in experiments with current.<br />

The entire notion of the feasibility of eddy current<br />

braking systems is predicated on the laws of<br />

electrodynamics. ECB use currents and induced magnetism<br />

to attract a rotating surface, thus slowing down a moving<br />

system [3]. The system relies heavily on the use of eddy<br />

currents to retard any given system.<br />

A note regarding the formal definition of current: in the<br />

context of electromagnetism, it is especially important to<br />

distinguish the definition of current to be a change in the net<br />

charge through an area. For example, take a solitary rod of<br />

copper and imagine a cross-sectional slice anywhere along<br />

the rod perpendicular to the length. Many electrons pass<br />

through this planar intersection at any given moment.<br />

However, since the electrons are passing through the plane<br />

in both directions, there is no net change in charge in any<br />

direction. If the same copper rod were attached to a rod, the<br />

presence of an electric potential would then create a flow of<br />

electrons through the cross-section and the rod would be said<br />

to be experiencing a current.<br />

Eddy Currents<br />

When a non-conducting material passes through a<br />

magnetic field, reactionary currents stir up beneath the<br />

surface of the metal. These circulating currents, called eddy<br />

currents, apply themselves against the magnetic field<br />

creating a force that is contrary to the field [4]. This<br />

principle is a product of Faraday’s law of induction.<br />

In order to provide a clearer basis of understanding, a<br />

brief overview of induction should be given consideration.<br />

Similar to an electric field, a magnetic field can pass through<br />

or be contained within an object. Thus how much of the field<br />

is contained within an object must be defined. The quantity<br />

of the magnetic field enclosed by an object is called the<br />

magnetic flux. The magnetic flux through area A is given by<br />

this equation.<br />

Φ = ⋅ (2)[4]<br />

Once the amount of magnetic flux has been<br />

quantitatively analyzed the flux equation can be used to<br />

formally state the Faraday-Lenz law of induction for a closepacked<br />

coil of N turns,<br />

= − (3)[4]<br />

The clearest example of an eddy current being induced<br />

in a conducting metal may be demonstrated by dropping a<br />

magnet through a vertically oriented copper pipe. The<br />

relative motion of the magnetic field, created by the magnet,<br />

past the conducting metal, the copper pipe, will create eddy<br />

currents inside the copper pipe and will slow the fall of the<br />

magnet. The magnet will quickly reach terminal velocity and<br />

will fall at a constant rate much slower than free fall. The<br />

currents are stirred up beneath the surface of the metal<br />

passing through the magnetic field. The swirling currents<br />

point in every direction in actuality; however, since the<br />

metal is in motion through the electric field, the only force<br />

that is “felt” is the force opposite of the direction of motion<br />

[5]. This antagonist force is the basis for an eddy current<br />

brake system.<br />

Levin et al. performed a study on eddy currents using<br />

the example of a magnet falling through a copper pipe to<br />

create an accessible model demonstrating Faraday’s theory<br />

of electromagnetic induction [5].<br />

FIGURE 1<br />

Diagram of elements involved in Levin’s experiment [5]<br />

In the study, a cylindrical magnet was dropped through<br />

a copper pipe of a certain radius. The study took record of<br />

the time the magnet took to travel through the length of the<br />

pipe. When a second magnet of equal mass to the first was<br />

attached to the first, the time required to travel through the<br />

pipe increased. It is assumed that a magnetically and<br />

electrically neutral object dropped through the copper pipe<br />

will have the fastest descent of all of these objects. From<br />

their measurements, Levin was able to calculate velocity,<br />

using the length of the pipe and the time of travel in the<br />

equation:<br />

= / (4)[5]<br />

University of Pittsburgh<br />

Swanson School of Engineering April 13, 2013<br />

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Andrew Sponsler<br />

Sean Kurtz<br />

Levin then calculated a value qm by measuring the<br />

magnetic field in the center of one of the flat surfaces of the<br />

magnet and using that value in the equation of a magnetic<br />

field created between two discs within parallel planes of<br />

separation d.<br />

=<br />

! "# ! (5)[5]<br />

This formula implies that the force of attraction and<br />

consequently the eddy currents due to the induced field are<br />

related to the strength of the charge on the surface of the<br />

magnet. Since the charge can be manipulated by applying a<br />

current, the strength of the eddy currents within essentially<br />

any conducting element can also be manipulated.<br />

Electromagnetic brakes work by inducing current in a<br />

moving conducting loop. When electricity is applied to the<br />

ends of the brake coils a strong magnetic field is created in<br />

the space between. If the metal disc spins counterclockwise<br />

through the field, clockwise eddy currents are induced and<br />

the portion of the disc within the magnetic field experiences<br />

a force in the direction opposite of its rotation. The disc must<br />

then do work in order to continue rotating and will slow<br />

down. As Levin’s experiment demonstrated, the strength of<br />

the stopping force is proportional to the strength of the<br />

magnetic field, which is in turn dependent on the essentially<br />

limitless magnitude of the applied current. Since the strength<br />

of the force can be manipulated by adjusting the current put<br />

through an electromagnet, the strength of the magnetic field,<br />

and thus the stopping power of the brake, can be adjusted.<br />

Once paired with an operable foot pedal, this system<br />

becomes a variable pressure brake system.<br />

An Important Distinction<br />

Simply put, the terms “electromagnetic brake system”<br />

and “eddy current brake system” are not necessarily<br />

synonymous. While certain types of electromagnetic brake<br />

systems may induce eddy currents in the correlating metal<br />

conducting element, EBS are not the same as “eddy current<br />

brakes.” Electromagnetic brake systems employ<br />

electromagnetism to force the wheel and the brake element<br />

together to cause friction. An electromagnetic braking<br />

system sends a current through a coil of wire, creating a<br />

magnetic field to generate the mechanical force of friction,<br />

which is the source of the stopping power for the vehicle [3].<br />

Thus electromagnetic brakes are electromagnetic in their<br />

actuation but apply a torque mechanically. “Electromagnetic<br />

brake system” is a broad umbrella term categorizing brake<br />

systems that utilize electromagnetism. Eddy current brake<br />

systems are a subcategory of electromagnetic brake systems.<br />

Thus, EBS should be taken to mean the spectrum of brake<br />

systems actuated by electromagnetism, including, but not<br />

limited to, the eddy current system. When mentioned simply<br />

as EBS, it should be noted that in this instance the system<br />

referenced is one of electromagnetic actuation but that<br />

applies torque mechanically.<br />

FIGURE 2<br />

Basic schematic showing the discussed elements of an<br />

EBS system [3]<br />

Eddy current brakes are electromagnetic in their<br />

actuation as well as in their application of torque. A current<br />

runs through the magnetic coils generating a magnetic field<br />

which then induces a charge within the moving plate to<br />

create “eddy currents” within the plate. These eddy currents<br />

generate the stopping force for the system.<br />

Figure 2 shows an example of a brake system that<br />

applies torque mechanically. The coils can be seen<br />

positioned so that they can create an attractive force on the<br />

armature. The armature is connected to the brake pads, here<br />

labeled as friction disks, and braking power is applied to the<br />

wheel when the armature is forced into the wheel disc. The<br />

presence of a mechanical torque applicator implies that the<br />

diagram belongs to an EBS system.<br />

Applying Force without Contact<br />

The central reason for using EBS is to eliminate friction.<br />

Since friction in general wears away at a surface, there is a<br />

guarantee that a friction-based system will need to be fixed<br />

or replaced all together after some period of time. This<br />

assurance of breakdown implies maintenance costs. The<br />

implementation of a frictionless system in place of<br />

commonly used friction systems will lead to elongation of<br />

system life and better heat efficiency. Engineers must focus<br />

on new ways to make processes more sustainable and<br />

efficient, so ECB is a naturally sequential technology to<br />

implement as it does not involve friction-based retardation.<br />

Inducing eddy currents in the wheel disc to stop rotation<br />

creates little heat transfer. Thus, applying electromagnetic<br />

technology to brakes is an efficient way to improve energy<br />

use and reduce unnecessary heat loss.<br />

University of Pittsburgh<br />

Swanson School of Engineering April 13, 2013<br />

3


Andrew Sponsler<br />

Sean Kurtz<br />

Analysis of the stopping force provided by induced<br />

eddy currents proves to lend credibility to the system as a<br />

practical brake solution. Thompson presents an equation for<br />

the force generated by eddy currents [6].<br />

$ % = 2' %,)*+ , --./<br />

- ! " -<br />

! 0 (6)[6]<br />

./<br />

Describing this equation, Thompson says, “By<br />

Faraday’s law, there is an induced eddy current in the<br />

conducting fin, and these eddy currents generate a velocitydependent<br />

braking force fb, given by [equation] where v is<br />

relative velocity between the conductor and the permanent<br />

magnets, Fb,max is the maximum braking force; and vpk is a<br />

characteristic velocity at which the braking force peaks” [6].<br />

A major drawback and maintenance cost of frictional<br />

systems is the effects of the sizeable amount of thermal heat<br />

generated from the braking process. For instance, when a<br />

brake pad makes contact with a rotating brake disc, thermal<br />

energy is transferred directly to the metal disc. The thermal<br />

energy transferred causes the metal disc to expand. Once the<br />

energy has been sufficiently transferred to the surroundings,<br />

the metal disc contracts to its original size. Over time, this<br />

constant expanding and contracting can crack the metal<br />

brake disc. Once this occurs, the brakes’ integrity is<br />

compromised. The disc cannot properly work and can fail at<br />

any time given the specific conditions of operation. In<br />

contrast, eddy current brakes diminish the occurrence of this<br />

safety issue.<br />

One alternate situation that can arise occurs under<br />

constant braking. In time, thermal heat can be generated,<br />

though, at a slow rate. This case is not a main concern, but<br />

should still be kept in consideration. As a result, with the<br />

absence of friction, safety and accountability of the braking<br />

system is improved.<br />

Power Supply Critically Analyzed<br />

A natural question posed of the limitations of ECB is<br />

that of the source of power supplication. In the majority of<br />

automobiles, power is supplied by the ignition of gasoline or<br />

diesel fuel. Onboard electronics are supplied by means of an<br />

alternator, a device that converts mechanical energy into<br />

alternating electrical energy. A brake system that is actuated<br />

by an electric current would naturally tax the alternator<br />

heavily for how often brakes are used. A greater need for<br />

electrical power may necessitate more powerful alternators<br />

or additional battery cells to fuel brake function. The greater<br />

electric consumption may also mean that the system can<br />

only be implemented on electric cars that already generate<br />

enough current, or can be modified to generate enough<br />

current, to additionally supply power to the ECB. As<br />

insufficient experimental research has been performed on the<br />

subject of implementing ECB into automobiles, it is difficult<br />

to establish quantitatively the power demand versus stopping<br />

power of ECB systems or the feasibility of powering ECB<br />

through traditional automobile alternators.<br />

COMPARISON TO FRICTIONAL<br />

<strong>BRAKING</strong> <strong>SYSTEMS</strong><br />

Friction braking systems work by forcing direct contact<br />

between a moving surface and a fixed surface. The physical<br />

processes involved in this interaction are mechanical in<br />

nature. Since constant grinding occurs between the two<br />

surfaces, friction based brakes are not comparatively<br />

efficient – in terms of energy and heat application – to eddy<br />

current brake systems. ECB systems work through the use of<br />

applied electromagnetic fields without ever requiring<br />

physical contact between the disc wheel and the coils. The<br />

elimination of friction allows an increased timespan of<br />

utility and greater dependability.<br />

Advantages<br />

The primary advantages of applying EBS are reliability<br />

and efficiency. EBS will have to be replaced less frequently<br />

than friction based brakes, thus saving time and money in<br />

the long run. The applications of EBS are unlimited since<br />

they can be altered to meet a desired shape or size. Since<br />

EBS is a relatively young field, much advancement can<br />

easily be made through testing to find ways to make the<br />

product less costly. An additional factor to consider is the<br />

safety of EBS. The increased reliability and lack of surface<br />

contact leads to less chance of brake failure, overheating or<br />

slipping.<br />

The primary advantages of applying eddy current brakes<br />

to passenger vehicles include efficiency, safety, low<br />

pollution, and a low cost of maintenance. Since there is no<br />

direct contact between the moving body and the braking<br />

system, there is no deterioration of the braking system. ECB<br />

use electromagnetic forces to slow a moving body without<br />

creating much wasted energy. Even though thermal energy<br />

arises from the workings of the system, the waste is not<br />

close to traditional frictional systems that are in place today.<br />

Since ECB does not use friction, airflow or liquid coolants<br />

can easily cool the system without disturbing the braking<br />

process. The airflow and/or liquid coolants can absorb some<br />

of the thermal energy given off by the braking system,<br />

keeping the system stable. While in the frictional system,<br />

there is no room between the contact between the brake and<br />

the moving body causing constant wear on the system every<br />

time it is used. This direct contact friction also causes<br />

increased temperatures and is limited in functionality by the<br />

time of dissipation of the thermal energy. Friction-based<br />

braking systems function by transforming kinetic energy<br />

entirely into thermal energy [2]. One solution to the heat<br />

dissipation problem could be to use advanced engineering<br />

materials to construct lightweight, internally ventilated brake<br />

discs. Another solution would be to eliminate the direct<br />

University of Pittsburgh<br />

Swanson School of Engineering April 13, 2013<br />

4


Andrew Sponsler<br />

Sean Kurtz<br />

contact of brake pads entirely, using ECB. The disc brake<br />

system has an unstable nature when the concentration of heat<br />

becomes extreme. This leads to safety concerns in frictional<br />

systems that will fail above certain temperatures, while ECB<br />

can overcome these concerns since the temperature of the<br />

system can be controlled so that it does not rise appreciably.<br />

Installations of ECB can be one of two types: permanent<br />

magnet systems or charged systems. Permanent magnet<br />

systems have an inherent safety mechanism. These systems<br />

involve a magnet, commonly a neodymium-iron-boron<br />

magnet [6] that permanently generates a magnetic field. In<br />

this case the system works the same ways as the charged<br />

system with electric coils; however in this system the coils<br />

apply a magnetic field opposite of the permanent magnet so<br />

that when fully powered, the coils cancel out the magnetic<br />

field, creating a net magnetic field of zero. This way, if the<br />

system loses power, the magnet will automatically engage.<br />

Whether the system has power or the power fails, the brake<br />

will still work since the magnetism is constant. Charged<br />

systems, on the other hand, work like friction systems in the<br />

sense that they require power to slow a moving body. This<br />

charged system requires an emergency brake that can be<br />

applied in the chance that the power source fails. This<br />

emergency brake is most commonly a traditional friction<br />

brake that can be initiated through the use of a mechanical<br />

lever to apply braking force to slow the system. While, in a<br />

frictional case, normal friction applied brakes and<br />

emergency brakes can slip.<br />

Since eddy current brakes do not use direct contact,<br />

there is minimal chance that the system can fail or slip. The<br />

electromagnetic force is constantly applied during braking.<br />

A slip in a frictional system occurs when a horizontal force<br />

overcomes the force of friction. Since there is no contact in<br />

an ECB and since a constant electromagnetic field cannot<br />

slip, the system eliminates the chance of a situation where<br />

the braking can slip unintentionally. It must be noted that<br />

this reduction of slipping probability in the brake system<br />

does not preclude intentional engineering to provide for<br />

safety. Anti-locking safety features may be hardwired into<br />

the circuitry of the system to prevent tire skid or brake lock<br />

at high speeds or low-traction roadways.<br />

Another advantage of eddy current brakes is the<br />

minimization of pollution. The various forms of pollution<br />

related to traditional frictional braking systems include<br />

noise, smell, and physical waste. Debris from the brake in<br />

the contact area, thermal energy, and sound energy all result<br />

from the rubbing between the braking system and the<br />

moving body at the point of contact. As the brake pads are<br />

worn down, the material has to go somewhere, so the refuse<br />

usually turns into soil, air, and water pollution [7]. The<br />

thermal energy usually translates to create a burning smell<br />

not found in nature, creating air or odor pollution<br />

[7]. Lastly, the rubbing also causes various sounds of<br />

grinding, which is noise pollution [7]. Eddy current braking<br />

resolves the noise, odor and debris issues and is a green<br />

alternative. Since it lacks a frictional component, little<br />

energy is given off in the form of thermal pollution. The<br />

process is quiet and clean. No excess material is produced<br />

from the braking process and the only byproduct is a small<br />

quantity of thermal energy.<br />

In addition to being a green alternative, eddy current<br />

brakes require little maintenance. Foreseeable maintenance<br />

required for upkeep of the system would not be significantly<br />

more than coolant replacement and wiring replacement, and<br />

only infrequently through the life of the product. The life of<br />

the ECB system could foreseeably exceed that of the vehicle<br />

on which it is installed. Both wiring and coolant are<br />

inexpensive products and, if only purchased intermittently<br />

through the life of the product, would amount to low upkeep<br />

costs. Since the maintenance costs are so low, the cost of<br />

the installation and production of eddy-current brakes can be<br />

recouped over an estimated seven years, according to one<br />

study [8]. Life-cycle costs over a nominal 25 years are<br />

expected to be little more than half of those for conventional<br />

disc brakes [8]. While traditional friction brakes need<br />

consistent seasonal replacement of brake pads, braking fluid,<br />

and rotors, the long-run economic value of non-friction<br />

brakes overcomes the initial cost that the brakes require in a<br />

few years when compared to frictional systems.<br />

Disadvantages<br />

The problems facing the application of eddy current<br />

brakes are simply the time and cost associated with research<br />

and development of a system compatible with traditional<br />

automobiles. Since this is largely an experimental subject on<br />

systems as small and as ubiquitous as the common<br />

automobile, developers need to find the balance point<br />

between cost of production and marketability while still<br />

maintaining the quality of the product. A further aspect that<br />

disadvantages EBS is the need for the development of safety<br />

features analogous to anti-lock brakes in friction systems.<br />

The primary disadvantages of applying eddy current<br />

brakes to modern systems are: limited research, reliability at<br />

low speeds, and interference with other signaling<br />

processes. A search for information and statistics regarding<br />

the brake system yields few results because little field<br />

research has been done. This is a massive field where only<br />

general systems have been designed but minimal testing has<br />

been done beyond applications to trains, propellers, and<br />

roller coasters. This leads to unknowns in the everyday use<br />

of ECB for the common person, specifically in cars. Almost<br />

no studies have been done for real designs of ECB for<br />

consumer cars.<br />

One more concern of using eddy current brakes is their<br />

effectiveness at low speeds. Once a body’s motion has<br />

decreased, ECB almost become useless at slow speeds<br />

because nothing is there to hold the body at rest. Once the<br />

brakes have slowed the body down, there still needs to be a<br />

contact brake to hold the body in place. Then, when you<br />

turn the power off to the braking system, the body will be<br />

put back into motion by any force willing. Even the<br />

University of Pittsburgh<br />

Swanson School of Engineering April 13, 2013<br />

5


Andrew Sponsler<br />

Sean Kurtz<br />

permanent magnet system is unable to hold a body in<br />

place. ECB are excellent at slowing down high speed<br />

moving objects, but just have not been sufficiently<br />

developed to work at lower speeds. This is the main reason<br />

why ECB have not been used in cars, by assumption. The<br />

concept is promising, but there has not been enough research<br />

performed on the subject to find a way to apply the system<br />

to smaller moving bodies or bodies moving at low velocities.<br />

Another significant disadvantage to eddy current brakes<br />

is their studied interference with other signaling and electric<br />

parts of certain applications. Since this system relies heavily<br />

on magnetism, the fields in place by the brakes can alter<br />

other signaling processes. A study involving high-speed<br />

trains showed that several of the signaling grids were<br />

experiencing interference caused by the ECB system’s<br />

generated magnetic field, even while the ECB system was in<br />

the off position [8]. The permanent magnets involved in<br />

ECB may potentially pose hazards to sensitive medical<br />

equipment, such as pacemakers, as well as many other<br />

electronic devices that would be brought within a certain<br />

proximity to the car. This issue needs to be fixed before<br />

ECB can be used commercially.<br />

<strong>CURRENT</strong> USES OF EBS AND ECB<br />

Electromagnetism is not simply a way of the future for<br />

automobiles. The concepts may be applied to any technology<br />

with moving parts. Electromagnetic brakes in particular are<br />

already commonly used in industries such as production and<br />

transportation.<br />

• Copiers and printers<br />

• Packaging machinery<br />

• Conveyors<br />

• Textile machinery<br />

• Rollercoasters<br />

• High speed locomotives<br />

List of devices with EBS<br />

This list of devices represents the diversity of the utility<br />

of mechanically applied electricity. This list is limited and<br />

does not involve all systems currently in place.<br />

Sustainability<br />

A natural question posed of any aspiring technology is,<br />

“Is it sustainable?” The heart of this question is financial in<br />

nature – any investor would want to know if the advantages<br />

can quantifiably outweigh the disadvantages. Would an eddy<br />

current brake system viably afford a powerful retarding<br />

system, while functioning in a way so that energy or other<br />

material is not significantly depleted or wasted? The answer<br />

lies in practical examination of the torque applicator within<br />

the system. In ECB the torque is applied without physically<br />

contacting the disc wheel, applying torque solely with a<br />

magnetic field. Since there is no mechanical contact, there is<br />

no part to be worn down over time as quickly as the<br />

frictional system equivalent: the brake pad. The elimination<br />

of the brake pad in ECB limits the amount of material<br />

depleted by enabling the brakes. Also, the use of brake pads<br />

emits thermal energy from direct contact with the brake disc.<br />

The brake disc over time can crack from continuous braking.<br />

This part is another major component that needs to be<br />

replaced in traditional frictional systems that is eliminated<br />

by the use of an eddy current brake.<br />

The sustainable effect of switching to a system without<br />

brake pads and discs is clearly seen: first, less material is<br />

released as pollution and, second, there is no need to replace<br />

any brake pads and discs during the life of the system. In<br />

traditional friction-based brake systems, the application of<br />

the brake pad onto the brake disc generates the mechanical<br />

torque required to stop rotation. In the course of application,<br />

the brake pads are worn away and the material that is worn<br />

off must be deposited elsewhere. The dust given off of the<br />

brake pads is given off through the wheel well and released<br />

into the atmosphere. While the volume of material given off<br />

as dust due to a single vehicle may seem inconsequential, the<br />

net result of the pollution of all vehicular brake systems may<br />

adversely affect the environment. An advantage of<br />

eliminating the brake pads would be that the pollution due to<br />

wear and tear of the brake pads would also be eliminated. Of<br />

course, in a system without brake pads and discs, no brake<br />

pads or discs would need to be replaced. Therefore in the<br />

long-term the cost of maintenance is low compared to<br />

friction brakes since there are no parts that require as<br />

frequent replacement.<br />

Finances take a significant cut when eddy current brakes<br />

are implemented. The initial costs of ECB are more<br />

expensive than traditional systems. Though, in the long run,<br />

this new system pays for itself. In an estimated period of<br />

seven years, expenses for frictional systems surpass the ECB<br />

system. So, in the normal life span of a car, ECB would<br />

save the owner expenses on brakes past seven years. Also,<br />

the owner would not have to take the car in to exchange<br />

brake pads and to inspect brake discs every year, depending<br />

on the driver. The use of fuel can also be cut when installed<br />

in the car. ECB can use power from either the cars battery<br />

or another electrical power source. The application of this<br />

system to an electric car would be able to advance green<br />

technology already in place. Since ECB uses a magnetic<br />

field, energy is conserved compared to frictional systems<br />

that convert all of their energy to thermal heat. This thermal<br />

heat is then dissipated into the air surrounding the brake, in<br />

the frictional system. Thus, eddy current brakes do not give<br />

off excess energy. The use of eddy current brakes in cars is<br />

economically sound for the consumer in the long run and has<br />

the potential to outlive the rest of the car. This braking<br />

system does not develop new extra expenditures to be made<br />

University of Pittsburgh<br />

Swanson School of Engineering April 13, 2013<br />

6


Andrew Sponsler<br />

Sean Kurtz<br />

outside the upgraded braking system, based off of the<br />

research done as of recent.<br />

Ethics<br />

The fundamental canons set by the National Society of<br />

Professional Engineers [9] strictly convey how research and<br />

information distribution should be handled. The information<br />

presented has been confirmed by research. The intent of this<br />

development is to only advance the field of engineering and<br />

mechanics as a whole. Safety and waste is at the forefront of<br />

all concerns and the evaluation of the inherent risks that<br />

come with new developments. The potential development is<br />

to be an improvement on prior systems that are costly in the<br />

long run and cause unnecessary waste and pollution. This<br />

field still needs more research to provide more evidence for<br />

reliability, but there is a strong understanding of the topic.<br />

A Device for the Future<br />

While many devices take advantage of the concept of<br />

electromagnetism, the majority of automobile braking<br />

systems do not. When considering a design for a brake<br />

system in a product, automobile manufacturers should<br />

consider the option of eddy current braking systems. ECB<br />

are safe, responsible, and noiseless. Frictionless braking<br />

systems are a viable alternative to traditional friction-based<br />

systems. Continued research on this subject will only further<br />

strengthen the case for the implementation of ECB in<br />

automobiles.<br />

REFERENCES<br />

[1] Alizon, Fabrice, Steven B. Shooter, and Timothy W.<br />

Simpson. "Henry Ford and the Model T: Lessons for Product<br />

Platforming and Mass Customization." Elsevier Ltd., 5 Sept.<br />

2009. Web. 3 Mar. 2013.<br />

.<br />

[2] Krenkel, Walter, Bernhard Heidenreich, and Ralph Renz.<br />

"C/C-SiC Composites for Advanced Friction Systems."<br />

Advanced Engineering Materials. WILEY-VCH Verlag<br />

GmbH, 7 May 2002. Web. 4 Mar. 2013.<br />

.<br />

[3] "Multiple Disc Electromagnetic Brake." Ogura<br />

Industrial Corp. Ogura Industrial Corp., n.d. Web. 07 Mar.<br />

2013. .<br />

[4] Halliday, D., R. Resnick, and J. Walker. Fundamentals<br />

of physics. 9th. Wiley, 2011. Print.<br />

[5] Levin, Yan, Fernando L. Da Silveira, and Felipe B.<br />

Rizzato. "Electromagnetic Braking: A Simple Quantitative<br />

Model." Instituto De F ísica, Universidade Federal Do Rio<br />

Grande Do Sul, 2 Feb. 2008. Web. 4 Mar. 2013.<br />

.<br />

[6] Thompson, Marc T. "Practical Issues in the Use of<br />

NdFeB Permanent Magnets in Maglev, Motors, Bearings,<br />

and Eddy Current Brakes." Proceedings of the IEEE 97.11<br />

(2009): 1758-767. Print.<br />

[7] Gammon, Katharine. "Pollution Facts | Types of<br />

Pollution." LiveScience.com. TechMediaNetwork.com, 27<br />

Aug. 2012. Web. 05 Mar. 2013.<br />

.<br />

[8] Schykowski, Jennifer. "Eddy-current Braking: A Long<br />

Road to Success." Railway Gazette. DVV Media UK Ltd., 2<br />

June 2008. Web. 5 Mar. 2013.<br />

.<br />

[9] "NSPE Code of Ethics for Engineers." NSPE Code of<br />

Ethics for Engineers. National Society of Professional<br />

Engineers, n.d. Web. 01 Feb. 2013.<br />

.<br />

ADDITIONAL SOURCES<br />

Adly, A. A., and S. K. Abd-El-Hafiz. "Speed-Range-Based<br />

Optimization of Nonlinear Electromagnetic Braking<br />

Systems." IEEE Xplore. IEEE, n.d. Web. 01 Feb. 2013.<br />

.<br />

Albertz, D., S. Dappen, and G. Henneberger. "Calculation of<br />

the 3D Nonlinear Eddy Current Field in Moving Conductors<br />

and Its Application to Braking Systems."IEEE Xplore. IEEE,<br />

n.d. Web. 01 Feb. 2013.<br />

.<br />

Antipova, N. A. "The use of an electromagnetic brake to<br />

improve the dynamic stability of a power system - Springer."<br />

Home - Springer. Springer, May 2012. Web. 16 Jan. 2013.<br />

.<br />

Asai, S. "Recent Development and Prospect of<br />

Electromagnetic Processing of Materials."IOP SCIENCE.<br />

Elsevier Science Ltd., n.d. Web. 1 Feb. 2013.<br />

University of Pittsburgh<br />

Swanson School of Engineering April 13, 2013<br />

7


Andrew Sponsler<br />

Sean Kurtz<br />

.<br />

DLA History - About the Scholarly Communications Project<br />

and the Digital Library and Archives, University Libraries,<br />

Virginia Tech. N.p., n.d. Web. 16 Jan. 2013.<br />

.<br />

"Ethics." ASME. ASME Standards Technology, LLC, 10<br />

Sept. 2007. Web. 16 Jan. 2013.<br />

.<br />

Kinkaid, N. M., and O. M. O'Reilly. "Automotive Disc<br />

Brake Squeal." ScienceDirect.com. Department of<br />

Mechanical Engineering, University of California -<br />

Berkeley, 9 Oct. 2003. Web. 07 Mar. 2013<br />

"Telma Frictionless Braking Systems." Telma. Parallax<br />

Inc./IMA Consulting, n.d. Web. 16 Jan. 2013.<br />

.<br />

ACKNOWLEDGMENTS<br />

We would like to thank Matt Bogolin and Khaled<br />

Abdelrahman for their help in the revision process. Sean<br />

would like to specifically thank Samantha Margaret Durham<br />

for her inspiration. Thanks to Antony Gnalian and Paul<br />

Snyder, you guys are the best. Last but not least, thank you<br />

to our parents.<br />

University of Pittsburgh<br />

Swanson School of Engineering April 13, 2013<br />

8

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