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SD Vision - Halyps Cement

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many architectural possibilities of the selfcompacting<br />

concrete. This new cultural<br />

space, located in avenue Kennedy in La<br />

Rochelle, is part of a broader plan and will<br />

host private and public events as well as<br />

performances. This hall with a 400 seating<br />

capacity is going to become the heart of<br />

the local social life.<br />

The 1,650 m 2 building consists of an entrance<br />

to the lobby, a service area and a<br />

few other service rooms. There is a double<br />

access to the hall from the lobby on either<br />

side of the service area. The construction<br />

of the village hall of Mireuil in La Rochelle<br />

presented constraints on the materials and<br />

the installation technique. The architect<br />

prescribed white 10m-high curved and<br />

moulded walls: a major challenge that the<br />

construction company overcame in partnership<br />

with Unibéton by choosing white<br />

self-compacting Isytecvoil concrete. This<br />

building site implied 3 specifi c technical requests<br />

for Unibéton: the use of a smooth<br />

and homogenous concrete of a peculiar<br />

white color (the fi rst application of white<br />

self-compacting concrete in the region)<br />

cast with moulded formworks.<br />

In order to satisfy these requirements,<br />

Unibéton developed and tested on site a<br />

specifi c formulation combining strength,<br />

fl uidity and dynamism related to viscosity.<br />

This concrete contains white cement<br />

CEM 2 42,5 Ciments Calcia and GSM<br />

aggregates, it is a good mix of limestone<br />

and superplasticizer and has an A/S (aggregates/sand)<br />

ratio of about 1. The whole<br />

façade of the building is decorated with<br />

portraits of famous celebrities from the<br />

world of entertainment. In addition to a<br />

daring and aesthetic architecture, the Party<br />

and Performance Hall of Mireuil is environmentally<br />

friendly since it fully complies<br />

with the HQE ® standards (HQE ® for<br />

Special Industrial Concrete – High Environmental<br />

Quality, and HPE for Very-high performance<br />

fi bre-reinforced concrete – High<br />

Energy Performance). The project manager<br />

opted for procedures and materials contributing<br />

to an environmentally friendly,<br />

sustainable building.<br />

The Metz hospital<br />

Located less than seven kilometers away<br />

from the city centre, this regional hospital<br />

is built on an 11-hectar parcel of land. This<br />

project, with a budget of 150 million euro,<br />

is different from the traditional model of<br />

hospital subdivided into different wards<br />

“Chantier Bleu”: Metz hospital, France<br />

since a net separation of activities is no<br />

longer compatible with modern medical<br />

practices. With a capacity of 640 beds<br />

and a fl oor area of 87,000 m 2 the new<br />

regional hospital consists of four blocks: a<br />

surgery unit, a cardio-vascular and neurological<br />

pole, a haematology, oncology and<br />

pneumology ward and a medical-technical<br />

facility with a central fl oor deck. This<br />

“Chantier Bleu”, named after the environmental<br />

management quality label<br />

developed by Quille, has undergone<br />

a prescription procedure and many<br />

preliminary studies. The CTG carried out<br />

temperature simulations to control the<br />

temperature rise and the risk of cracking<br />

among the different components of the<br />

radiology room under control. In order to<br />

improve the working conditions on this<br />

building site and to comply with the Quille<br />

label standards, the whole building (except<br />

for the foundations) is erected with selfcompacting<br />

concrete. With a capacity<br />

of 30 m 3 /h, the mobile plant produced<br />

about 50,000 m 3 of self-compacting<br />

concrete with Axim Cimfl uid Adagio 2019<br />

admixture. Morever, GSM provided four<br />

different types of alluvial aggregates while<br />

Tratel provided the two Unibéton units<br />

with CEM II B 32,5 R and CEM I 52,5 N<br />

from the Ciments Calcia plant in Rombas.<br />

The Seine Aval<br />

wastewater treatment plant<br />

The Seine Aval wastewater treatment<br />

plant, managed by the SIAAP (Syndicat interdépartemental<br />

pour l’assainissement de<br />

l’agglomération parisienne), is the world’s<br />

second largest purifying station (after<br />

the WWTP of Chicago) and, in the last few<br />

years, was subject to a major renovation<br />

plan aimed at improving its environmental<br />

performance. The entire project involved<br />

between 700,000 m 3 and 750,000 m 3 of<br />

concrete supplied by a Unibéton<br />

plant installed at the building<br />

site (set up in one week) and its<br />

local partner. The sewage treatment<br />

building consisted of an<br />

effl uent basin and an administrative<br />

area. Only the latter is<br />

visible while the rest, built inside<br />

a 10m-deep excavation, is<br />

covered with vegetation. The<br />

basin, that contains 50,000 m 3<br />

of water, is made of dense concrete<br />

to guarantee its watertightness<br />

and contains pre-walls. The<br />

whole structure is built with BPSCC C 35/<br />

45 XA2 containing CEM5 32,5 PMES as<br />

recommended by SIAAP in order to offer<br />

increased resistance to effl uents.<br />

Currently the plant treats 30% of the nitrifi<br />

ed water. Since the Directive on Urban<br />

Wastewater Treatment requires this rate<br />

to reach 70%, a 40% increase in the<br />

treatment of nitrifi ed water will be attained<br />

through the implementation of 18<br />

watertight cells sealed between them and<br />

connected to a pipe system. Since the cells<br />

are anchored at 14m depth, the impact<br />

on the neighboring water table had to be<br />

taken into account and a groundwater<br />

lowering was performed with 16 pumping<br />

wells to be able to start working. The<br />

thickness of the walls varies from 50 to<br />

70 cm according to the areas. Finding the<br />

adequate thickness is important to resist<br />

the pressure of water (adjacent cells can<br />

be either full or empty) and of the surrounding<br />

ground because this structure is<br />

underground too. However, it will not be<br />

fi lled in and covered with vegetation but<br />

rather surmounted by an aesthetic covering<br />

in BSI - Special Industrial Concrete<br />

(BFUP - VeryPerfetto Dariohigh performance<br />

fi bre-reinforced concrete). In order<br />

to meet the considerable needs of this<br />

building site, Unibéton produced 11 formulas<br />

for concrete on site, 2 of which<br />

self-compacting and more fl uid, thus ideal<br />

for structures with many metal parts. Four<br />

formulas are CEM5-based and produce<br />

high strength concretes suitable to aggressive<br />

environments. Beds and walls are<br />

in CEM5-based concrete. The parts not<br />

directly in contact with the effl uents are<br />

made of BPSCC C35/ 45 XC3 with CEM1<br />

52,5 N. All these concretes contain sand<br />

and aggregates from GSM. The CEM5based<br />

compounds have been repeatedly<br />

laboratory tested with SIKA and BASE.<br />

27

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