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News & Events - Institution of Engineers Singapore

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Contents<br />

Section 1: Engineering (General)<br />

2 IES Update<br />

Section 2: Engineering (Civil & Structural • Infrastructural<br />

• Environmental Focus)<br />

10 Cover Story: The Pinnacle@Duxton<br />

Published By<br />

The <strong>Institution</strong> <strong>of</strong> <strong>Engineers</strong>, <strong>Singapore</strong><br />

Director, Marketing<br />

Roland Ang<br />

Marketing & Publications Executive<br />

Jeremy Chia<br />

22 Structural Engineering: Burj Khalifa Tower<br />

30 Interview: Engineering urban transformation<br />

32 Products & Services<br />

38 Section 3: <strong>News</strong> & <strong>Events</strong><br />

Chief Editor<br />

T Bhaskaran<br />

Editorial Board<br />

Er. Dr Adhityan Appan<br />

Mr Lee Siew Wei<br />

Er. Siow Keng Cheng<br />

Mr Wong Chung Wan<br />

Manager, External Relations<br />

Valerie Neo<br />

Cover designed by Jeremy Chia<br />

Cover image by HDB<br />

The <strong>Singapore</strong> Engineer, The Magazine <strong>of</strong> the <strong>Institution</strong> <strong>of</strong><br />

<strong>Engineers</strong>, <strong>Singapore</strong> (IES) is published on a monthly basis,<br />

by the <strong>Institution</strong> <strong>of</strong> <strong>Engineers</strong>, <strong>Singapore</strong>.<br />

The contents within the magazine, unless explicitly stated otherwise, do not reflect the opinions <strong>of</strong> the <strong>Institution</strong> <strong>of</strong> <strong>Engineers</strong>,<br />

<strong>Singapore</strong> (IES), and therefore have not received any endorsement from IES. The Editor reserves the right to amend, add to,<br />

condense, or rewrite, any editorial release or submission.<br />

The title The <strong>Singapore</strong> Engineer is the property <strong>of</strong> the<br />

<strong>Institution</strong> <strong>of</strong> <strong>Engineers</strong>, <strong>Singapore</strong> (IES).<br />

Although all efforts will be made to ensure that information is accurate at the time <strong>of</strong> going to print, the Publisher and Editor,<br />

as well as the <strong>Institution</strong> <strong>of</strong> <strong>Engineers</strong>, <strong>Singapore</strong> (IES), will not accept any liability for errors within the magazine.<br />

© The <strong>Institution</strong> <strong>of</strong> <strong>Engineers</strong>, <strong>Singapore</strong>. The copyright<br />

<strong>of</strong> the contents <strong>of</strong> The <strong>Singapore</strong> Engineer is held by the<br />

Publisher. All rights reserved. Reproduction <strong>of</strong> information<br />

contained within the magazine, in its entirety, or in part, in<br />

any format, requires written permission from the Publisher.<br />

The publication is distributed free-<strong>of</strong>-charge. For enquiries on Editorial and Advertising, please contact the <strong>Institution</strong> <strong>of</strong><br />

<strong>Engineers</strong>, <strong>Singapore</strong>, 70 Bukit Tinggi Road, <strong>Singapore</strong> 289758. Tel: (65) 6469 5000 Fax: (65) 64671108.<br />

Printed in <strong>Singapore</strong> by SUN RISE Printing & Supplies Pte Ltd.<br />

THE SINGAPORE ENGINEER Jun 2010 · 1


IES Update<br />

Message from the President<br />

IES COUNCIL MEMBERS<br />

2010/2011<br />

President<br />

Er. Ho Siong Hin<br />

Vice Presidents<br />

Er. Chong Kee Sen<br />

Er. Pr<strong>of</strong> Chou Siaw Kiang<br />

Er. Edwin Khew<br />

Er. Lum Chong Chuen<br />

Er. Ong See Ho<br />

Pr<strong>of</strong> Yeoh Lean Weng<br />

Honorary Secretary<br />

Er. Ng Say Cheong<br />

Honorary Treasurer<br />

Assoc Pr<strong>of</strong> Daniel Lim<br />

Assistant Honorary Secretary<br />

Er. Jee Yi Yng<br />

Assistant Honorary Treasurer<br />

Mr Jeffrey Chua<br />

Immediate Past President<br />

Er. Lee Bee Wah<br />

Past Presidents<br />

Er. Tan Seng Chuan<br />

Er. A/Pr<strong>of</strong> Foo Say Wei<br />

Er. Ong Ser Huan<br />

Council Members<br />

Dr Boh Jaw Woei<br />

Pr<strong>of</strong> Er Meng Joo<br />

Er. Koh Beng Thong<br />

Mr Lim Shiyi<br />

Er. Low Wong Fook<br />

Mr Neo Kok Beng<br />

Er. Ong Geok Soo<br />

Er. Pr<strong>of</strong> Ong Say Leong<br />

Er. Pak Yew Hock, Lawrence<br />

Pr<strong>of</strong> Seeram Ramakrishna<br />

Mr Tan Kai Hong<br />

Er. Toh Siaw Hui, Joseph<br />

Mr Alfred Wong<br />

Dear Friends<br />

As the new President <strong>of</strong> IES, I welcome the opportunity to communicate with the<br />

readers <strong>of</strong> ‘The <strong>Singapore</strong> Engineer’ on a regular basis.<br />

In the last few weeks, we have seen how the blow-out <strong>of</strong> the oil well on the seabed<br />

in the Gulf <strong>of</strong> Mexico has played out for BP. The incident caused an explosion on<br />

the <strong>of</strong>fshore oil drilling platform, killing 11 workers and injuring 17 others. It also<br />

resulted in a massive oil spill that continues to threaten the east coast <strong>of</strong> the US, on an<br />

unprecedented scale. Efforts to cap the oil are ongoing but a lot <strong>of</strong> damage has already<br />

been done.<br />

This man-made disaster is an example <strong>of</strong> the consequences to human life, assets, and<br />

the environment (in this instance directly affecting the livelihoods <strong>of</strong> people), when<br />

production operations go wrong. A myriad <strong>of</strong> questions strike our minds: Why did the<br />

explosion happen? Were all the safety measures including those relating to materials,<br />

equipment, instrumentation, personnel and procedures etc, in place, that could have<br />

prevented it? Were scenarios for different kinds <strong>of</strong> abnormal situations visualised, and<br />

response measures developed, prioritised, and simulated?<br />

What we can say is that, as far as possible, such a situation should never be allowed<br />

to happen. The subject <strong>of</strong> safety should be given top priority, so that human beings,<br />

property, and the environment, are protected at all times.<br />

<strong>Engineers</strong> have a major role to play in the achievement <strong>of</strong> this objective. Backed by<br />

their technical knowledge and experience, they can take the lead in the development<br />

and implementation <strong>of</strong> safety measures and post-accident response programmes.<br />

This is why we place paramount importance on workplace safety in IES. The IES<br />

Academy has been organising training courses with an emphasis on safety to inculcate<br />

the ‘safety first’ mindset in our engineers. Lessons to be learnt from accidents in<br />

our recent memory, such as the Nicoll Highway collapse and the Marina Bay Sands<br />

fatality, are imparted to our engineers through relevant seminars and courses. Through<br />

education we hope that the safety mindset will be prevalent among our engineers.<br />

Er. Ho Siong Hin<br />

President<br />

The <strong>Institution</strong> <strong>of</strong> <strong>Engineers</strong>, <strong>Singapore</strong> (IES)<br />

2 · THE SINGAPORE ENGINEER Jun 2010


IES Update<br />

EAB workshop on ‘Developing Sustainable<br />

Program Assessment Processes’<br />

The workshop on ‘Developing<br />

Sustainable Program Assessment<br />

Processes’ by Dr Gloria Rogers, Managing<br />

Director, Pr<strong>of</strong>essional Services, ABET<br />

Inc, was organised by the Engineering<br />

Accreditation Board (EAB) <strong>of</strong> IES from<br />

10 May to 12 May 2010 at Furama<br />

Riverfront Hotel.<br />

The intention <strong>of</strong> the workshop was<br />

to prepare all local universities for the<br />

outcome-based accreditation which will<br />

be in place in Year 2012.<br />

The three-day workshop saw a total<br />

<strong>of</strong> 60 participants hailing from Nanyang<br />

Technological University (NTU),<br />

National University <strong>of</strong> <strong>Singapore</strong><br />

(NUS), and SIM University (UniSIM).<br />

All participants were actively involved in<br />

the programme lined up by Dr Rogers.<br />

At the end <strong>of</strong> the workshop, a<br />

majority <strong>of</strong> the participants (85%) gave<br />

the feedback that rubrics writing and<br />

designing good surveys are the most<br />

useful and meaningful lessons they have<br />

learnt.<br />

Many also commented that they<br />

enjoyed the activities i.e the table<br />

discussion and silent brainstorming, and<br />

the ‘toys’ provided by Dr Rogers.<br />

EAB workshop participants.<br />

Pr<strong>of</strong> Fung Tat Ching (NTU) explaining the<br />

written performance indicators to fellow group<br />

members.<br />

Dr Rogers examines the performance indicators<br />

written by A/Pr<strong>of</strong> Chen Zhong’s (NTU) group.<br />

Courtesy visit by IFEES<br />

On 17 May 2010, Dr Lueny Morell,<br />

President, International Federation<br />

<strong>of</strong> Engineering Education Societies<br />

(IFEES), paid a courtesy visit to IES.<br />

Accompanying her was Dr John<br />

Lamancusa, Pr<strong>of</strong>essor, Department <strong>of</strong><br />

Mechanical and Nuclear Engineering,<br />

The Pennsylvania State University, USA.<br />

The IFEES representatives were<br />

received by Er. Ng Say Cheong, IES<br />

Honorary Secretary; Er. Ong Ser Huan,<br />

IES Past President; A/Pr<strong>of</strong> Daniel Lim,<br />

IES Honorary Treasurer; and Er. Dr<br />

Chew Soon Hoe, Past Chairman <strong>of</strong> the<br />

National Committee <strong>of</strong> Engineering<br />

Organisations (NCEO).<br />

The parties exchanged updates on<br />

their respective institutions and how IES<br />

can play a role in the upcoming World<br />

Engineering Education Forum (WEEF)<br />

in October 2010. The meeting ended with<br />

a presentation <strong>of</strong> tokens and a dinner<br />

hosted by IES.<br />

From left to right: Dr Low Eicher, Acting Executive Director, IES; Er. Dr Chew Soon Hoe; Er. Ong<br />

Ser Huan; Dr Lueny Morell; Dr John Lamancusa; Er. Ng Say Cheong; and A/Pr<strong>of</strong> Daniel Lim.<br />

4 · THE SINGAPORE ENGINEER Jun 2010


IES Update<br />

H.K.U. Engineering Alumni Association’s<br />

(HKUEAA) Sustainable Development Study<br />

Tour to <strong>Singapore</strong><br />

On 2 June 2010, 17 delegates from the<br />

H.K.U. Engineering Alumni Association<br />

(HKUEAA) paid a courtesy visit to<br />

IES. The HKUEAA delegates were in<br />

<strong>Singapore</strong> for a three-day study tour with<br />

the theme ‘Sustainable City’. HKUEAA,<br />

founded to promote friendship amongst<br />

Engineering graduates from the University<br />

<strong>of</strong> Hong Kong (HKU) and to initiate<br />

and assist the pr<strong>of</strong>essional furtherance<br />

within and outside the campus, has<br />

been aggressively promoting sustainable<br />

development (SD) by having experiential<br />

projects for HKU engineering alumni and<br />

students to appreciate the examples <strong>of</strong> SD<br />

outside Hong Kong. The delegation has<br />

identified <strong>Singapore</strong> as a good example<br />

demonstrating the sustainable city<br />

development concepts.<br />

The HKUEAA delegation was received<br />

by Er. Ho Siong Hin, IES President;<br />

Er. Lawrence Pak, Chairman, Civil and<br />

Structural Technical Committee; Ms Titis<br />

Primita, Vice Chairman, Young Members<br />

Committee; Er. Dr Lim Ewe Chye,<br />

Chairman, IES Clean Energy Interest<br />

Group; and Dr Low Eicher, Acting<br />

Executive Director.<br />

Besides visiting IES, the delegation<br />

also visited the Urban Redevelopment<br />

Authority (URA) Gallery; ARUP<br />

<strong>Singapore</strong>’s <strong>of</strong>fice; Building and<br />

Construction Authority’s (BCA) Zero<br />

Energy Building; Solar Technology Centre<br />

at Ngee Ann Polytechnic; Gardens by the<br />

Bay Visitor Centre; NEWater Visitor<br />

Centre; Changi Water Reclamation Plant,<br />

and the Marina Barrage.<br />

Throughout the three-day study tour,<br />

the HKUEAA delegation were committed<br />

to the sharing <strong>of</strong> information and thoughts<br />

on the subjects / venues they visited. They<br />

were vocal and did not hesitate to make<br />

comments or seek additional information<br />

from the guides in the various places<br />

they visited. There was strong bonding<br />

between the students and alumni, where<br />

mentoring was not limited to sharing <strong>of</strong><br />

technical information but to general life<br />

aspects as well.<br />

Dr Lung commented that the trip was<br />

indeed inspirational to the students and<br />

praised the foresight <strong>of</strong> <strong>Singapore</strong> and its<br />

Government’s commitment on sustainable<br />

development. During the meeting, both<br />

sides exchanged information on the<br />

latest developments in their respective<br />

institutions and countries. The meeting<br />

ended with an exchange <strong>of</strong> tokens and a<br />

networking dinner.<br />

Er. Ho Siong Hin (on right) receiving a token <strong>of</strong> appreciation from Dr Francis Lung, Immediate Past<br />

President <strong>of</strong> HKUEAA.<br />

Visit to Solar Technology Centre @ Ngee Ann Polytechnic.<br />

Students admiring the barrage simulation at the Marina Barrage Gallery.<br />

6 · THE SINGAPORE ENGINEER Jun 2010


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The challenge<br />

Established in 1995, <strong>Singapore</strong><br />

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Ltd provides structural engineering,<br />

industrial architecture and project<br />

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in reliable, fast and flexible steel<br />

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The solution<br />

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Ltd to design factories, commercial<br />

buildings, industrial facilities and<br />

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Plus it would help them to quickly<br />

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“Fastrak Building Designer also<br />

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Fact file<br />

Name: CS Consulting <strong>Engineers</strong> Pte Ltd<br />

Area <strong>of</strong> operation: Structural<br />

Engineering , Industrial Architecture<br />

and Project Management<br />

Location: <strong>Singapore</strong><br />

Founded: 1995<br />

Number <strong>of</strong> employees: 15<br />

CSC products:<br />

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TEDDS<br />

Orion<br />

S-Frame<br />

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Improved customer service<br />

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Cover Story<br />

The Pinnacle@Duxton<br />

Over the last 50 years since its<br />

establishment in 1960, the Housing<br />

& Development Board (HDB) has<br />

chalked up an impressive array <strong>of</strong><br />

achievements. Extending the trackrecord<br />

further is the first 50-storey<br />

public housing project in <strong>Singapore</strong>,<br />

which is also, at 168 m, the tallest.<br />

Introduction<br />

The Pinnacle@Duxton comprises 1848<br />

residential units spread over seven<br />

blocks, and one multi-storey carpark. It<br />

is located on a site (Fig 1) on which, in<br />

1963, Blocks 1 and 2 Cantonment Road,<br />

the first two HDB blocks in the area,<br />

were built.<br />

An international architectural<br />

competition was organised by <strong>Singapore</strong>’s<br />

Urban Redevelopment Authority to<br />

obtain the best design ideas for high-rise<br />

living in the city, that would also take<br />

into account the historical significance<br />

<strong>of</strong> the site. The competition was won<br />

by architect Mr Khoo Peng Beng from<br />

ARC Studio Architecture + Urbanism, a<br />

<strong>Singapore</strong>-based firm.<br />

Important features <strong>of</strong> the project<br />

include sky bridges and sky gardens<br />

at the 26 th and 50 th storeys, linking all<br />

the seven blocks, as well as a variety <strong>of</strong><br />

façade elements. The circuit board-like<br />

arrangement <strong>of</strong> bay windows, planters,<br />

and balconies, helps to differentiate The<br />

Pinnacle@Duxton from other ‘regular’<br />

HDB projects (Fig 2).<br />

Project information<br />

Number <strong>of</strong> blocks<br />

and storey<br />

Total number <strong>of</strong><br />

units<br />

Type <strong>of</strong> unit S1<br />

Type <strong>of</strong> unit S2<br />

Facilities<br />

Basement<br />

7 blocks, each 50<br />

storeys high<br />

1,848<br />

1,232 units<br />

(93 m 2 - 97 m 2 )<br />

616 units<br />

(105 m 2 - 108 m 2 )<br />

Carpark below<br />

blocks 1A to 1E<br />

1 st Storey 1 food court,<br />

4 shops, and 1<br />

convenience store<br />

and carpark<br />

2 nd Storey Carpark at Blk 1A,<br />

1B and 1D<br />

3 rd Storey<br />

(Environmental<br />

deck)<br />

26 th Storey<br />

(Active Zone)<br />

50 th Storey<br />

(Contemplative<br />

Zone)<br />

1 childcare centre,<br />

1 education centre,<br />

playground, event<br />

plaza, basketball<br />

court, and pavilion<br />

jogging track, 840<br />

m long<br />

Viewing decks and<br />

themed garden<br />

Fig1: Site layout plan.<br />

Fig 2: Overall view <strong>of</strong> the completed The Pinnacle@Duxton.<br />

10 · THE SINGAPORE ENGINEER Jun 2010


Cover Story<br />

THE SINGAPORE ENGINEER Jun 2010 · 11


Cover Story<br />

Design <strong>of</strong> super-structure and substructure<br />

As The Pinnacle@Duxton was HDB’s<br />

first super high-rise development,<br />

rigorous design analyses were conducted<br />

to ensure structural stability. The<br />

structural system adopted is reinforced<br />

concrete construction coupled with a<br />

beam-column-slab rigid frame for the<br />

building. All column loads are transferred<br />

directly, floor to floor, down to the<br />

foundation. No transfer beams have been<br />

used. The design also responded to the<br />

need for robustness, with the provision<br />

<strong>of</strong> peripheral ties and internal ties, to<br />

ensure that the building is not vulnerable<br />

to progressive collapse.<br />

HDB collaborated with the National<br />

University <strong>of</strong> <strong>Singapore</strong> in the study<br />

<strong>of</strong> lightning protection and for wind<br />

tunnel analysis, during the design stage<br />

<strong>of</strong> the project. Numerous wind tunnel<br />

simulations were also conducted in the<br />

laboratory to analyse the effect <strong>of</strong> wind<br />

currents on the seven tall buildings and<br />

also their environmental impact on the<br />

neighbourhood. In addition, traffic<br />

impact modelling and analysis were also<br />

performed to ensure optimal travelling<br />

times along the two abutting major<br />

roads.<br />

HDB’s own in-house design and<br />

detailing s<strong>of</strong>tware, SE CAD, was used<br />

to model and design the tower blocks.<br />

SE CAD has been developed for highrise<br />

building analysis and design. Key<br />

performance parameters required for<br />

high-rise, reinforced concrete buildings,<br />

were computed automatically by the<br />

s<strong>of</strong>tware.<br />

Powered by a robust, finite element<br />

engine with a built-in precast components<br />

database, and incorporating a userfriendly<br />

interface, SE CAD provided<br />

solutions for tasks ranging from 3D<br />

structural analysis, computation, design,<br />

and detailing, to the production <strong>of</strong><br />

drawings (Fig 3).<br />

As the modelling and analysis process<br />

was fully integrated, feasibility studies<br />

were carried out on various possible<br />

structural configurations, to identify the<br />

most suitable design proposal.<br />

Once the shapes and layouts for the<br />

tall structures were established, their<br />

structural behaviour was simulated<br />

effortlessly. The design and analysis results<br />

(eg for bending moments and shear<br />

forces), structural drawings, and material<br />

quantities, were obtained instantly, once a<br />

building’s super-structure was modelled.<br />

Additional contributions from the SE<br />

CAD s<strong>of</strong>tware included auto-generation<br />

<strong>of</strong> the loading plan, 3D model rendering,<br />

and production <strong>of</strong> shop drawings for<br />

precast components and prefabricated<br />

reinforcements.<br />

For the sub-structure design,<br />

thorough investigations were conducted<br />

around the site, to ascertain the<br />

Fig 3: Typical workfl ow using SE CAD.<br />

properties <strong>of</strong> the soil. The Duxton site<br />

consists primarily <strong>of</strong> hard silty sandstone,<br />

and concrete bored piles have been used<br />

to support the foundation. A total <strong>of</strong><br />

1330 bored piles was designed with an<br />

average pile penetration length <strong>of</strong> 19 m.<br />

Each tower block was designed to sit on<br />

a 2.7 m thick raft foundation supported<br />

by 140 equally spaced bored piles <strong>of</strong> 1.5<br />

m diameter. The raft foundation system<br />

provides structural stability and rigidity<br />

for the high-rise tower block and prevents<br />

differential settlement.<br />

12 · THE SINGAPORE ENGINEER Jun 2010


Cover Story<br />

Precast technology<br />

For The Pinnacle@Duxton, conscientious<br />

efforts were made by the architects and<br />

engineers to make the project buildable,<br />

through the adoption <strong>of</strong> modularisation<br />

and standardisation concepts. The<br />

various options for the standard layouts<br />

(S1 and S2) <strong>of</strong> the units in the residential<br />

blocks, were obtained by configuring<br />

units as mirror images <strong>of</strong> one another<br />

and by rotation <strong>of</strong> these unit plans.<br />

The modularisation <strong>of</strong> the units was<br />

replicated to obtain the block design.<br />

The floor plans for a typical storey<br />

were also repeated for better efficiency<br />

in precast construction. The adoption<br />

<strong>of</strong> modularisation and standardisation<br />

also enabled prefabrication to be costeffective<br />

due to the high repetition <strong>of</strong> the<br />

precast components and prefabricated<br />

reinforcement.<br />

As a result, it was possible to<br />

incorporate a high proportion (about<br />

85% <strong>of</strong> the total volume <strong>of</strong> concrete) <strong>of</strong><br />

precast technology in the construction<br />

<strong>of</strong> the tower blocks. Precast components<br />

were utilised for various elements<br />

including prestressed plank, column,<br />

lift wall, household shelter wall, gable<br />

end wall, façade wall with bay window,<br />

façade wall with planters, façade wall<br />

with balcony, screen wall, refuse chute,<br />

staircase, and parapet.<br />

The use <strong>of</strong> large volumes <strong>of</strong> precast<br />

concrete in the project increased<br />

productivity by about 15%. In addition,<br />

it facilitated construction works in a<br />

tight, built-up, working environment,<br />

and reduced environmental impact on<br />

the existing area. In addition, precast<br />

concrete elements are <strong>of</strong> better quality as<br />

they are produced in a factory-controlled<br />

environment.<br />

To expedite construction works, a<br />

typical floor was divided into two segments<br />

(part A and part B) by a construction<br />

joint (Fig 4). The construction work<br />

was staggered, that is, a team <strong>of</strong> workers<br />

from a construction trade would work<br />

on part A and then move on to part B<br />

without having to stop for workers from<br />

the other trades to complete their tasks.<br />

With this, it was possible to achieve the<br />

anticipated 6-day construction cycle for<br />

each segment <strong>of</strong> a typical floor.<br />

The project team adopted the use <strong>of</strong><br />

large precast facade panels, measuring<br />

about 7 m in length (Fig 5) compared<br />

to the usual length <strong>of</strong> 3 m to 4 m. This<br />

enhanced tower crane utilisation and<br />

improved site productivity. The façades<br />

<strong>of</strong> planter boxes, sun-shaded louvred<br />

windows, and balconies, are arranged in<br />

different combinations, creating a series<br />

<strong>of</strong> vertical, zigzag lines that resemble<br />

Fig 4: Typical fl oor layout showing the construction joint which divides the fl oor into two segments.<br />

Fig 5: Large precast façade panels.<br />

Fig 6: Precast, volumetric hollow-cored wall.<br />

flowing water. In addition, the window<br />

frames were fixed to the facades before<br />

delivery to site. This will eliminate water<br />

seepage through the windows. The wall<br />

panels were designed to be hollow-cored<br />

(Fig 6) so as to reduce the weight <strong>of</strong> the<br />

components and minimise risk during<br />

hoisting and erection.<br />

THE SINGAPORE ENGINEER Jun 2010 · 13


Cover Story<br />

Design and installation <strong>of</strong> sky bridges<br />

The 12 sky bridges, connecting the seven<br />

blocks, at the 26 th and 50 th storeys, form<br />

part <strong>of</strong> outdoor sky gardens which are<br />

equipped with amenities for recreational<br />

purposes. The bridges are made <strong>of</strong> steel<br />

with concrete slabs on top. The lengths<br />

<strong>of</strong> the bridges vary, with the longest<br />

spanning 48 m and weighing 327 t. The<br />

widths and heights <strong>of</strong> the bridges are 20<br />

m and 3.9 m, respectively.<br />

The design <strong>of</strong> the sky bridges was<br />

carried out by T.Y.Lin International<br />

Pte Ltd, HDB’s consultant. The design<br />

adopted a 3-dimensional triangular<br />

truss layout which is stable without<br />

lateral support and could be erected<br />

independently. The bridges are designed<br />

to withstand wind forces in all directions.<br />

The side faces are tapered to reduce<br />

the obstruction to wind flow, thus<br />

minimising the wind pressure on the face.<br />

One end <strong>of</strong> each bridge was designed<br />

to be fixed to the building, to improve<br />

the natural frequency <strong>of</strong> the bridge and<br />

reduce vibrations from walking and<br />

jogging, thus enhancing comfort levels<br />

for people.<br />

Owing to the tight site conditions,<br />

there were many challenges in the<br />

erection <strong>of</strong> the bridges, relating to the<br />

installation method and procedures,<br />

availability <strong>of</strong> space at site, and duration<br />

<strong>of</strong> the installation. Owing to the sizes,<br />

the bridges were fabricated in segments<br />

<strong>of</strong>f-site, at a factory (Fig 7), transported<br />

to the site, and assembled onto the<br />

complete structure. To overcome the<br />

space constraints, the 50 th and 26 th storey<br />

bridges were stacked on top <strong>of</strong> each<br />

other (Fig 8). This also facilitated the<br />

subsequent lifting operation.<br />

In the factory, as well as during the onsite<br />

assembly <strong>of</strong> the sky bridge members,<br />

the fitting up, welding, testing, and trial<br />

assembly <strong>of</strong> the sky bridge trusses were<br />

supervised by an independent checker.<br />

The progress <strong>of</strong> the work was closely<br />

supervised by the Resident <strong>Engineers</strong> and<br />

Resident Technical Officers who were<br />

stationed on-site and at the fabrication<br />

yard.<br />

After fabrication, the sky bridges<br />

were lifted to their respective heights<br />

using the strand jack system which was<br />

used instead <strong>of</strong> cranes, due to the height<br />

<strong>of</strong> the buildings. In addition, this system<br />

Fig. 7: Welding, testing, and trial assembly, <strong>of</strong> sky bridge steel trusses at the factory.<br />

Fig 8: Assembly <strong>of</strong> the sky bridge steel trusses on site. The 50 th and 26 th sky bridges are stacked on top<br />

<strong>of</strong> each other.<br />

allowed the bridges to be assembled at<br />

a lower level before hoisting the whole<br />

assembly, thus enhancing safety on site.<br />

Four strand jacks were required for<br />

each lifting. The jacks were installed<br />

and positioned at four corners between<br />

the two buildings at the 50 th storey ro<strong>of</strong><br />

top position (Fig 9). Prior to the lifting,<br />

a trial jacking was done, that raised the<br />

skybridge 300 mm <strong>of</strong>f the ground, to<br />

ensure that the jacks were functioning<br />

properly.<br />

The bridges are fixed to the core<br />

walls <strong>of</strong> the residential buildings. To fix<br />

the bridges safely and securely to the core<br />

walls, base plates and sleeves for tension<br />

bars were cast together with the core<br />

walls. Great care was taken to ensure that<br />

the cast-in items aligned accurately with<br />

the tower blocks. When the bridges were<br />

lifted to their final positions at the 50 th<br />

and 26 th storeys, and adjusted, the main<br />

trusses were connected to the building by<br />

high strength bars and locked in-place by<br />

casting the concrete slab which forms the<br />

floor <strong>of</strong> the bridge.<br />

14 · THE SINGAPORE ENGINEER Jun 2010


Cover Story<br />

The sky bridge structural system<br />

Main<br />

structure<br />

Diaphragm<br />

Connecting<br />

member to<br />

member<br />

Connection<br />

to building<br />

core wall<br />

Main truss<br />

Three-dimensional steel<br />

truss.<br />

Concrete topping 125 mm<br />

thick.<br />

Full penetration butt weld.<br />

Using Macalloy posttensioned<br />

bars.<br />

Consists <strong>of</strong> 1 top chord<br />

and 2 bottom chords. The<br />

top chord has a 125 mm<br />

thick concrete topping.<br />

The combination acts as a<br />

composite.<br />

The concrete topping at the top deck<br />

level and mezzanine level ties with the<br />

building floor slab and, together with<br />

the tie beam between two core walls, acts<br />

as a diaphragm to resist the lateral and<br />

vertical loads.<br />

PROJECT CREDITS<br />

Client<br />

Housing & Development Board<br />

Project Management<br />

SIPM Consultants<br />

Design Architect<br />

ARC Studio Architecture + Urbanism<br />

Project Architect<br />

RSP Architects Planners & <strong>Engineers</strong><br />

C&S Consultant<br />

Surbana International<br />

Sky Bridge Consultant<br />

T.Y.Lin International<br />

M & E Consultant<br />

Surbana International<br />

Cost Management<br />

Surbana International<br />

Main Contractor<br />

Chip Eng Seng Contractors (1988) Pte<br />

Ltd.<br />

All images by HDB.<br />

Fig 9: Lifting <strong>of</strong> sky bridges to the 50 th storey using the strand jack system.<br />

THE SINGAPORE ENGINEER Jun 2010 · 15


Cover Story<br />

Panoramic view <strong>of</strong> the skyline from the viewing deck.<br />

The Pinnacle@Duxton is the tallest public housing development in <strong>Singapore</strong>.<br />

16 · THE SINGAPORE ENGINEER Jun 2010


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Refreshing the GeoFEA’s User’s Interface<br />

By S.H. Hong, GeoS<strong>of</strong>t Pte Ltd<br />

In this article, we are <strong>of</strong>fering a glimpse at the<br />

user interface in the next version <strong>of</strong> GeoFEA. We<br />

had consolidated some feedbacks from users and<br />

prioritised the wish-list for our prototype.<br />

Introduction<br />

It had been two years since we started this column<br />

in 2008. A sneak into our new graphical user’s<br />

interface will conclude our series <strong>of</strong> articles in “The<br />

<strong>Singapore</strong> Engineer”. Much effort was put in to<br />

raise awareness <strong>of</strong> some key issues in geotechnical<br />

finite element modelling. It is also time for us to<br />

take a break and concentrate our effort on raising<br />

the bar in terms <strong>of</strong> user’s experience. We had made<br />

revamping the Graphical User Interface (GUI) our<br />

priority.<br />

Windows application that was written with<br />

Windows Presentation Foundation (WPF), Figure<br />

1(a) instead <strong>of</strong> Windows Forms, Figure 1(b). WPF<br />

is a graphical subsystem for rendering user<br />

interfaces in Windows-based applications. The core<br />

<strong>of</strong> pre- and post- processor will have to be build<br />

from the ground up, allowing easier development.<br />

GUI things that were previously not possible are<br />

now a possibility.<br />

Figure 2: Buttons for various stages <strong>of</strong> modelling.<br />

The user will be guided by the visible buttons<br />

(Figure 2) on what options are made available at<br />

each stage <strong>of</strong> modelling.<br />

(a)<br />

Workspace and tool panels<br />

Frequently used tool panels are opened by default.<br />

The users will have the freedom to move these<br />

panels from their default positions to a location that<br />

the users are comfortable with (Figure 3).<br />

Alternative placeholders are highlighted as shown<br />

in Figure 3 as arrow in a box ( ).<br />

(b)<br />

Figure 1: GeoFEA’s user interface. (a) Prototype<br />

new look. (b) Old look.<br />

We're considering revamping the GUI to a<br />

Figure 3: Placeholders for docking panels.


Another obvious change is the axes orientation<br />

indicator which is now coloured differently for each<br />

axis and resides on the workspace itself.<br />

GUI buttons<br />

The buttons are made larger with superfluous<br />

buttons removed for a clearer line <strong>of</strong> operation<br />

(Figure 4). For example, in a two-dimensional (2-<br />

D) project, buttons relating to 2-D work space are<br />

shown. The 3-D options are left out to give a<br />

cleaner look. This is a marked improvement from<br />

the previous GUI where the 3-D buttons are simply<br />

deactivated.<br />

You talk, we listen and respond. This change arises<br />

from feedbacks by our current user that the current<br />

interface has too many buttons to start with.<br />

Without proper hints and guidance, the old<br />

interface workflow is perplexing for beginners.<br />

Figure 5: Modified trackball control.<br />

(a)<br />

(b)<br />

Figure 4: Work space buttons. (a) 2D project.<br />

(b) 3D project.<br />

View controls<br />

We had also included easy 3D view change and<br />

intuitive 3 Button Mouse support. The trackball<br />

was modified to give user a better control over the<br />

view angles. Mouse over the view controls will<br />

bring them into focus and dimmed when not in use.<br />

This allows a larger screen estate to be tenanted by<br />

other essential controls.<br />

Maintaining an in-plane view rotation was quite a<br />

task in the old pre- and post-processors. The inplane<br />

rotation is decoupled from the out-<strong>of</strong>-plane<br />

rotation by the implementation <strong>of</strong> a circumferential<br />

ring control (Figure 5). The out-<strong>of</strong>-plane rotation<br />

can be realised by holding down the left mouse<br />

button in the preferred direction within the inner<br />

circular control (Figure 6).<br />

Figure 6: Inner circular control for out-<strong>of</strong>-plane<br />

rotation.<br />

View rotation using the centre mouse button is still<br />

available other than a minor tweak to the sensitivity<br />

level.<br />

A new zoom control was added for users without a<br />

scroll wheel mouse control.<br />

The panning operation, which was well tested by<br />

other computer aided design s<strong>of</strong>tware, was left<br />

largely unchanged by dragging the mouse keeping<br />

its right button depressed.<br />

Attributes <strong>of</strong> a model<br />

We had placed the attributes to a model as the<br />

default dock panel on screen to allow user’s access<br />

to various parameters defining geometry, analysis<br />

data and construction sequence as shown in (Figure<br />

7). The properties for each parameter will be<br />

reflected in another dock panel below the model<br />

attributes docking panel in the default layout.


Figure 9: Dimensions during basic shape creation.<br />

The coordinates <strong>of</strong> the cursor is also shown if the<br />

user is more comfortable with the old version’s way<br />

<strong>of</strong> input.<br />

Figure 7: Dock panel for model attributes.<br />

Stepping through the construction stages<br />

We have also made it easier to cycle through<br />

various construction stages by setting the stage<br />

view control as one <strong>of</strong> the default panels docked at<br />

the bottom right screen estate (Figure 8).<br />

Figure 10: Dimensions during extrusion operation.<br />

In Figure 10, the extrusion dimension from the<br />

basic shape is displayed so that the user can easily<br />

determine the third dimension in a 3-D view.<br />

Figure 8: Construction stage controls<br />

Dimensions indication feature<br />

One new feature that has successfully made its way<br />

into our prototype is the on-screen dimensioning<br />

function. The length and width <strong>of</strong> the rectangle is<br />

displayed on the screen to help user determine its<br />

size for the example shown in Figure 9.<br />

Reporting functions<br />

We hear you! In the pipeline, we are adding a<br />

report generation feature (Figures 11). The report<br />

wizard allows the user to quickly create a new text<br />

report. It includes features for filtering parameters<br />

to output, and also allows the user to easily create<br />

title box containing various information such as the<br />

date, time and page number (Figure 12). We aim to<br />

turn the tedious chore <strong>of</strong> drafting technical reports<br />

into something close to playing a video game.


Figure 11: Tree view <strong>of</strong> report generation user<br />

interface.<br />

Figure 13: Login page prototype for online<br />

engineering portal.<br />

Conclusion<br />

The graphical user interfaces revealed in this article<br />

is a prototype. This prototype will be used as part <strong>of</strong><br />

the s<strong>of</strong>tware design process to allow our engineers<br />

and designers the ability to explore design<br />

alternatives, test theories and confirm performance<br />

prior to our up-coming alpha test version release.<br />

Figure 12: Sample layout <strong>of</strong> image with title block.<br />

Going online<br />

Looking forward, GeoS<strong>of</strong>t is poised to take a giant<br />

leap forward with an exciting project - a dream <strong>of</strong><br />

an internet-based engineering platform on which a<br />

collaborative culture can be developed (Figure 13).<br />

The power <strong>of</strong> the Internet in the “Blue Ocean” is<br />

there for all to tap. This platform will be designed<br />

to facilitate communication, collaboration and<br />

content sharing across networks <strong>of</strong> contacts.<br />

The evolution <strong>of</strong> personal computer technologies<br />

will no doubt opens up exciting possibilities in the<br />

way engineers conduct finite element analyses.<br />

With the Internet no longer constrained by slow<br />

connections and computer processors and high<br />

costs for storage, it is time to rethink and revamp<br />

the way construction industry embraces these new<br />

technologies in terms <strong>of</strong> engineering services.<br />

S<strong>of</strong>tware should routinely be designed to make it<br />

easy for people to do what works and difficult to do<br />

what doesn’t. One important and powerful way that<br />

s<strong>of</strong>tware products can do this is through welldesigned<br />

defaults. Given the power <strong>of</strong> defaults, our<br />

designers could use them to nudge people in a<br />

direction that will enhance their work efficiency.<br />

According to Porter 2001, the greatest impact <strong>of</strong> the<br />

Internet is to enable the reconfiguration <strong>of</strong> existing<br />

industries that had been constrained by high cost<br />

for communicating, gathering information and<br />

accomplishing transactions. By integrating the<br />

internet into our overall strategy, GeoFEA will<br />

realise its potential as a powerful engineering tool.<br />

Reference<br />

Michael E. Porter. "Strategy and the Internet”,<br />

Harvard Business Review, Vol. 79, No. 3, March<br />

2001.<br />

About GeoS<strong>of</strong>t Pte Ltd<br />

GeoS<strong>of</strong>t Pte Ltd is registered in <strong>Singapore</strong>. GeoS<strong>of</strong>t<br />

focuses singularly on geotechnical products with<br />

unparalleled developments. We are the leader in the<br />

FEM mesh generation and solver technologies<br />

implemented on desktop PC platform.


Structural Engineering<br />

The design <strong>of</strong> Burj Khalifa Tower – the world’s<br />

tallest structure<br />

The objective in creating this building,<br />

besides setting a record, is to embody<br />

the highest aspirations <strong>of</strong> mankind.<br />

Such a project goal, by necessity,<br />

requires pushing current analysis, as<br />

well as materials and construction<br />

technologies, to literally new heights.<br />

However, as building to such a height<br />

had never been attempted before, it<br />

was also necessary to ensure that all<br />

technologies and methods utilised are<br />

<strong>of</strong> sound development and practice.<br />

Mr William F Baker, Partner,<br />

Mr James J Pawlikowski, Associate<br />

Director, and Mr Bradley S Young,<br />

Associate, from Skidmore, Owings &<br />

Merrill LLP (SOM), Chicago, Ilinois,<br />

USA, explain how the designers sought<br />

to use conventional systems, materials,<br />

and construction methods, modified<br />

and utilised in new capacities, to achieve<br />

this l<strong>of</strong>ty goal.<br />

Introduction<br />

The tower (Fig 1) opened to much fanfare<br />

on 4 January 2010 and was re-christened<br />

Burj Khalifa (it was previously known as<br />

Burj Dubai). Rising to a height <strong>of</strong> 828 m<br />

and with over 160 storeys, it is the world’s<br />

tallest building and the tallest man-made<br />

structure ever built.<br />

The Burj Khalifa Tower is the<br />

centrepiece <strong>of</strong> a US$ 20 billion<br />

development located just outside <strong>of</strong><br />

downtown Dubai. The project consists<br />

<strong>of</strong> the tower itself, as well as an adjacent<br />

podium structure, a separate 12-storey<br />

<strong>of</strong>fice annexe, a two-storey pool annexe,<br />

and four levels <strong>of</strong> sub-grade parking<br />

under the site. The 280,000 m 2 reinforced<br />

concrete multi-use tower comprises<br />

predominantly residential and <strong>of</strong>fice units,<br />

and it also houses retail establishments<br />

and a Giorgio Armani Hotel. Together,<br />

the tower and podium structures have a<br />

combined area <strong>of</strong> 465,000 m 2 .<br />

From the outset, the intention was<br />

to make Burj Khalifa the world’s tallest<br />

building (Fig 2 presents the world’s 10<br />

tallest buildings). The <strong>of</strong>ficial arbiter on<br />

heights is the Council on Tall Buildings and<br />

Urban Habitat (CTBUH). The CTBUH<br />

Fig 1: The Burj Khalifa Tower.<br />

22 · THE SINGAPORE ENGINEER Jun 2010


Structural Engineering<br />

Fig 2: Lineup <strong>of</strong> the world’s 10 tallest buildings.<br />

measures the heights <strong>of</strong> buildings using<br />

three criteria. Table 1 compares the values<br />

for Burj Khalifa with the corresponding<br />

values for the previous record holders.<br />

Architectural design<br />

The primary design concept for the tower<br />

took the form <strong>of</strong> an indigenous desert<br />

flower. The organic form, with tri-axial<br />

geometry and spiralling growth, can be<br />

easily seen in the final design.<br />

Additionally, traditional Islamic forms<br />

were utilised to enrich the tower’s design,<br />

and to incorporate visual references to the<br />

culture and history <strong>of</strong> the surrounding<br />

region. The floor plan has a tri-axial,<br />

Y-shaped configuration, formed by three<br />

separate wings connected to a central core<br />

(Fig 3). As the tower rises, one wing at<br />

each tier sets back in a spiralling pattern,<br />

further emphasising its height (Fig 4). The<br />

Y-shaped plan is ideal for residential and<br />

hotel usage, in that it allows the maximum<br />

views outward, without overlooking a<br />

neighbouring unit. The wings contain the<br />

residential units and hotel guest rooms,<br />

with the central core housing all <strong>of</strong> the<br />

elevatoring and mechanical closets.<br />

Additionally, the tower is serviced by<br />

five separate mechanical zones, located<br />

approximately 30 floors apart, over the<br />

height <strong>of</strong> the building. Located above the<br />

occupied reinforced concrete portion <strong>of</strong><br />

the building is the structural steel spire,<br />

housing communication and mechanical<br />

floors, completing the architectural form<br />

<strong>of</strong> the tower. The architects and engineers<br />

worked closely together from the<br />

beginning <strong>of</strong> the project to determine the<br />

shape <strong>of</strong> the tower, in order to provide an<br />

efficient building in terms <strong>of</strong> its structural<br />

system and in its response to wind, while<br />

still maintaining the integrity <strong>of</strong> the initial<br />

design concept.<br />

Structural system description<br />

In addition to its aesthetic and functional<br />

advantages, the spiralling Y-shaped plan<br />

was also utilised to shape the building,<br />

to reduce the wind forces on the tower,<br />

as well as to keep the structure simple,<br />

and foster constructability. The structural<br />

system can be described as a ‘buttressed’<br />

core, and consists <strong>of</strong> high-performance<br />

concrete wall construction.<br />

Each <strong>of</strong> the wings buttresses the others<br />

via a 6-sided central core or hexagonal hub.<br />

This central core provides the torsional<br />

resistance <strong>of</strong> the structure, similar to that<br />

Fig 3: Typical fl oor plan.<br />

for a closed pipe or axle. Corridor walls<br />

extend from the central core to near the<br />

end <strong>of</strong> each wing, terminating in thickened<br />

hammer-head walls. These corridor walls<br />

and hammer-head walls are similar to the<br />

webs and flanges <strong>of</strong> a beam in the way they<br />

resist wind shears and moments. Perimeter<br />

columns and flat plate floor construction<br />

complete the system. At mechanical<br />

Height to Architectural Top 828 m (Burj Khalifa) 508 m (Taipei 101)<br />

Highest Occupied Floor 535 m (Burj Khalifa) 474 m (Shanghai<br />

World Financial Center)<br />

Height to Tip 830 m (Burj Khalifa) 527 m (Sears Tower)<br />

Table 1: Comparison <strong>of</strong> height values for Burj Khalifa and those for previous record holders.<br />

THE SINGAPORE ENGINEER Jun 2010 · 23


Structural Engineering<br />

floors, outrigger walls are provided to link<br />

the perimeter columns to the interior wall<br />

system, allowing the perimeter columns<br />

to participate in the lateral load resistance<br />

<strong>of</strong> the structure. Hence, all <strong>of</strong> the vertical<br />

concrete is utilised to support both gravity<br />

and lateral loads. The result is a tower that<br />

is extremely stiff laterally and torsionally.<br />

It is also a very efficient structure in that<br />

the gravity load resisting system has<br />

been utilised so as to maximise its use in<br />

resisting lateral loads.<br />

As the building spirals in height, the<br />

wings set back to provide many different<br />

floor plates. The setbacks are organised<br />

with the tower’s grid, such that the<br />

building stepping is accomplished by<br />

aligning columns above with walls below,<br />

to provide a smooth load path. As such,<br />

the tower does not contain any structural<br />

transfers. These setbacks also have the<br />

advantage <strong>of</strong> providing a different width<br />

to the tower for each differing floor plate.<br />

This stepping and shaping <strong>of</strong> the tower<br />

has the effect <strong>of</strong> ‘confusing the wind’<br />

- wind vortices never get organised over<br />

the height <strong>of</strong> the building because at each<br />

new tier, the wind encounters a different<br />

building shape.<br />

Fig 4: Tower perspective.<br />

Structural analysis and superstructure<br />

design<br />

The reinforced concrete structure<br />

was designed in accordance with the<br />

requirements <strong>of</strong> ACI 318-02 Building<br />

Code Requirements for Structural<br />

Concrete. Wall and column concrete<br />

strengths range from C80 to C60 cube<br />

strength, and utilise Portland cement,<br />

fly ash, and local aggregates. The C80<br />

concrete has a maximum specified<br />

Young’s Elastic Modulus <strong>of</strong> 43,800 N/<br />

mm 2 at 90 days. Wall and column sizes<br />

were optimised using virtual work /<br />

LaGrange multiplier methods, resulting<br />

in a very efficient structure. Wall thickness<br />

and column sizes were also fine-tuned to<br />

reduce the effects <strong>of</strong> creep and shrinkage<br />

on the structure. To reduce the effects<br />

<strong>of</strong> differential column shortening due to<br />

creep between the perimeter columns and<br />

interior walls, the perimeter columns were<br />

sized such that the self-weight gravity<br />

stress on the perimeter columns was equal<br />

to the stress on the interior corridor walls.<br />

The outriggers at the five mechanical floors<br />

tie all the vertical load carrying elements<br />

24 · THE SINGAPORE ENGINEER Jun 2010


Structural Engineering<br />

together, further ensuring uniform<br />

gravity stress by essentially allowing the<br />

structure to redistribute gravity loads<br />

at five locations along the building’s<br />

height, thereby reducing differential creep<br />

movements. Additionally, the perimeter<br />

columns and corridor walls were given<br />

matching thicknesses, providing them<br />

with similar volume to surface ratios, to<br />

minimise differential shortening due to<br />

concrete shrinkage.<br />

The majority <strong>of</strong> the tower is a<br />

reinforced concrete structure. However,<br />

the top <strong>of</strong> the tower consists <strong>of</strong> a structural<br />

steel spire utilising a diagonally braced<br />

lateral system. The spire, which houses<br />

several mechanical and communication<br />

floors, and open void space, culminates<br />

in a pinnacle element. The structural<br />

steel spire was designed for gravity, wind,<br />

seismic loads, and fatigue, in accordance<br />

with the requirements <strong>of</strong> AISC Load and<br />

Resistance Factor Design Specification for<br />

Structural Steel Buildings (1999).<br />

The entire building structure was<br />

analysed for gravity (this included the<br />

performance <strong>of</strong> P-Delta analysis), wind,<br />

and seismic loadings, utilising ETABS<br />

version 8.4 (Fig 5). The three-dimensional<br />

analysis model consisted <strong>of</strong> the reinforced<br />

concrete walls, link beams, slabs, raft,<br />

piles, and the spire’s structural steel<br />

system. The full analysis model consisted<br />

<strong>of</strong> over 73,500 shells and 75,000 nodes.<br />

Under lateral wind loading, the building<br />

deflections were well below commonly<br />

used criteria. The dynamic analysis<br />

indicated that the first mode is lateral<br />

side-sway with a period <strong>of</strong> 11.3 seconds.<br />

The second mode is a perpendicular lateral<br />

side-sway with a period <strong>of</strong> 10.2 seconds.<br />

Torsion is the fifth mode with a period <strong>of</strong><br />

4.3 seconds.<br />

The Dubai Municipality specifies<br />

Dubai as a UBC97 Zone 2a seismic region<br />

(with a seismic zone factor Z = 0.15 and<br />

soil pr<strong>of</strong>ile Sc). The seismic analysis<br />

consisted <strong>of</strong> a site-specific response spectra<br />

analysis. Seismic loading typically did<br />

not govern the design <strong>of</strong> the reinforced<br />

concrete tower structure. However,<br />

seismic loading did govern the design <strong>of</strong><br />

the reinforced concrete podium buildings<br />

and the tower’s structural steel spire. Sitespecific<br />

seismic reports were developed<br />

for the project, including a seismic hazard<br />

analysis. The potential for liquefaction<br />

was investigated, based on several<br />

accepted methods. It was determined that<br />

liquefaction is not considered to have any<br />

structural implications for the deep-seated<br />

tower foundations.<br />

A comprehensive construction<br />

sequence analysis incorporating the effects<br />

<strong>of</strong> creep and shrinkage was performed to<br />

study the time-dependent behaviour <strong>of</strong><br />

the structure (Fig 6).<br />

Since the vertical concrete elements<br />

tend to have similar compression stress,<br />

the building performs well under the<br />

effects <strong>of</strong> creep and shrinkage. The results<br />

<strong>of</strong> this analysis were utilised to determine<br />

the horizontal and vertical compensation<br />

programmes. For horizontal compensation,<br />

the building is ‘re-centred’ with each<br />

successive centre core jump, correcting for<br />

gravity-induced side-sway effects which<br />

occur up to the casting <strong>of</strong> each storey.<br />

For vertical compensation, additional<br />

Fig 5: Three-dimensional analysis model dynamic mode shapes.<br />

Fig 6: Construction sequence analysis.<br />

height was added by increasing floorto-floor<br />

height, <strong>of</strong>fsetting the predicted<br />

vertical shortening <strong>of</strong> the column and wall<br />

elements.<br />

Wind engineering approach<br />

An extensive programme <strong>of</strong> wind tunnel<br />

tests and other studies was undertaken<br />

in RWDI’s 2.4 m x 1.9 m, and 4.9 m x<br />

2.4 m boundary layer wind tunnels in<br />

Guelph, Ontario, Canada. The wind<br />

tunnel testing programme included rigidmodel<br />

force balance tests, a full aeroelastic<br />

model study, cladding pressure studies,<br />

and pedestrian wind environment studies<br />

(Figs 7 and 8). These studies used models<br />

mostly at 1:500 scale. However, the<br />

pedestrian wind studies utilised a larger<br />

scale <strong>of</strong> 1:250 for the development <strong>of</strong><br />

aerodynamic solutions aimed at reducing<br />

wind speeds. Wind statistics played an<br />

important role in relating the predicted<br />

THE SINGAPORE ENGINEER Jun 2010 · 25


Structural Engineering<br />

levels <strong>of</strong> response to return period.<br />

Extensive use was made <strong>of</strong> groundbased<br />

wind data, balloon data, and<br />

computer simulations employing regional<br />

atmospheric modelling techniques, in<br />

order to establish the wind regime at the<br />

upper levels.<br />

To determine the wind loading on the<br />

main structure, wind tunnel tests were<br />

undertaken early in the design, using the<br />

high-frequency-force-balance technique.<br />

The wind tunnel data were then combined<br />

with the dynamic properties <strong>of</strong> the tower,<br />

in order to compute the tower’s dynamic<br />

response and the overall effective wind<br />

force distributions at full scale. For Burj<br />

Khalifa, the results <strong>of</strong> the force balance<br />

tests were used as early input for the<br />

structural design and allowed parametric<br />

studies to be undertaken on the effects<br />

<strong>of</strong> varying the tower’s stiffness and mass<br />

distribution.<br />

The building has essentially six<br />

important wind directions (Fig 9). Three<br />

<strong>of</strong> the directions are defined by the wind<br />

blowing directly into a wing. The wind<br />

blows into the ‘nose’ <strong>of</strong> each wing (Nose<br />

A, Nose B, and Nose C), creating the cutwater<br />

effect. The other three directions are<br />

defined by the wind blowing in between<br />

two wings, in the ‘tail’ directions (Tail A,<br />

Tail B, and Tail C). It was noticed that the<br />

force spectra for different wind directions<br />

showed less excitation in the important<br />

frequency range for winds impacting the<br />

pointed or nose end <strong>of</strong> a wing than from<br />

the opposite direction (tail). This was kept<br />

in mind when selecting the orientation <strong>of</strong><br />

the tower relative to the most frequent,<br />

strong wind directions for Dubai –<br />

northwest, south, and east.<br />

Several rounds <strong>of</strong> force balance tests<br />

were undertaken as the geometry <strong>of</strong><br />

the tower evolved, and as the tower was<br />

refined architecturally. The three wings<br />

are set back in a clockwise sequence with<br />

the ‘A’ wing setting back first. After each<br />

Fig 9: Plan view <strong>of</strong> tower.<br />

round <strong>of</strong> wind tunnel testing, the data was<br />

analysed and the building was reshaped to<br />

minimise wind effects and accommodate<br />

unrelated changes in the client’s<br />

programme. In general, the number and<br />

spacing <strong>of</strong> the setbacks changed as did<br />

the shape <strong>of</strong> wings. This process resulted<br />

in a substantial reduction in wind forces<br />

on the tower by ‘confusing’ the wind, by<br />

encouraging disorganised vortex shedding<br />

over the height <strong>of</strong> the tower (Fig 10).<br />

Towards the end <strong>of</strong> design, more<br />

accurate aeroelastic model tests were<br />

Fig 7: Aeroelastic wind tunnel model.<br />

Fig 8: Cladding wind tunnel model.<br />

Fig 10: Tower wind behaviour.<br />

26 · THE SINGAPORE ENGINEER Jun 2010


Structural Engineering<br />

initiated. An aeroelastic model is flexible<br />

in the same manner as the real building,<br />

with properly scaled stiffness, mass, and<br />

damping. The aeroelastic tests were able to<br />

model several <strong>of</strong> the higher translational<br />

modes <strong>of</strong> vibration. These higher modes<br />

dominated the structural response and<br />

design <strong>of</strong> the tower except at the very base<br />

where the fundamental modes controlled.<br />

Based on these results, the predicted<br />

building motions are within the ISO<br />

standard recommended values – there is<br />

no need for auxiliary damping.<br />

Tower foundations<br />

The tower is founded on a pile-supported<br />

raft foundation (Fig 11). The solid<br />

reinforced concrete raft is 3.7 m thick and<br />

was poured utilising 12,500 m 3 <strong>of</strong> C50<br />

(cube strength) self-consolidating concrete<br />

(SCC). The raft was constructed in four<br />

separate pours (for the three wings and the<br />

centre core). Each raft pour occurred over<br />

at least a 24-hour period. Reinforcement<br />

Fig 11: Tower raft under construction.<br />

was typically spaced at 300 mm in the<br />

raft, and arranged such that every 10 th bar<br />

in each direction was omitted, resulting<br />

in a series <strong>of</strong> ‘pour enhancement strips’<br />

throughout the raft. The intersections <strong>of</strong><br />

these strips created 600 mm x 600 mm<br />

openings at regular intervals, facilitating<br />

access and concrete placement.<br />

Owing to the thickness <strong>of</strong> the tower<br />

raft, limiting the peak and differential<br />

temperatures due to the heat <strong>of</strong> hydration<br />

was an important consideration in<br />

determining the raft concrete mix design<br />

and placement methods. The 50 MPa raft<br />

mix incorporated 40% fly ash and a watercement<br />

ratio <strong>of</strong> 0.34. The concrete mix<br />

was poured into large-scale test cubes with<br />

3.7 m side dimensions, prior to the raft<br />

construction, so as to verify the concrete<br />

placement procedures and monitor the<br />

concrete temperature performance.<br />

The tower raft is supported by 194<br />

bored, cast-in-place piles. The piles are<br />

1.5 m in diameter and approximately 43<br />

m long, with a capacity <strong>of</strong> 3,000 t each<br />

(the pile load is tested to 6000 tonnes).<br />

The diameter and length <strong>of</strong> the piles<br />

represent the largest and longest piles<br />

conventionally available in the region.<br />

Additionally, the 6000 tonne pile load<br />

test represented the largest magnitude pile<br />

load test performed to date within the<br />

region (Fig 12). The C60 (cube strength)<br />

SCC concrete was placed by the tremie<br />

method utilising polymer slurry. When the<br />

rebar cage was placed in the piles, special<br />

attention was paid to orient the rebar cage<br />

such that the raft bottom rebar could be<br />

threaded through the numerous pile rebar<br />

cages without interruption, which greatly<br />

simplified the raft construction.<br />

Another design challenge in the<br />

project arose from the existing site<br />

conditions. The ground water, which is<br />

quite high at approximately 2 m below<br />

the surface, is extremely corrosive,<br />

containing approximately three times<br />

the sulphates and chlorides present in sea<br />

water. As such, a rigorous programme <strong>of</strong><br />

anti-corrosion measures was followed<br />

to ensure the long-term integrity <strong>of</strong> the<br />

tower’s foundation system. Measures<br />

instituted included the implementation<br />

<strong>of</strong> specialised waterpro<strong>of</strong>ing systems<br />

and increased concrete cover for the<br />

reinforcement, addition <strong>of</strong> corrosion<br />

inhibitors to the concrete mix, applying<br />

stringent crack control raft design<br />

criteria, and the implementation <strong>of</strong> an<br />

impressed current cathodic protection<br />

system utilising titanium mesh (Fig13).<br />

Additionally, a controlled permeability<br />

formwork liner was utilised for the tower<br />

raft, which resulted in a higher strength /<br />

lower permeability concrete cover for the<br />

rebar. The concrete mix for the piles was<br />

also enhanced. It was designed as a fully<br />

self-consolidating concrete to limit the<br />

possibility <strong>of</strong> defects during construction.<br />

Fig 12: Tower pile load test.<br />

Fig 13: Cathodic protection below raft.<br />

THE SINGAPORE ENGINEER Jun 2010 · 27


Structural Engineering<br />

Tower construction methods<br />

The Burj Khalifa Tower utilised the latest<br />

advancements in construction techniques<br />

and materials technology. The walls were<br />

formed using Doka’s SKE 100 automatic<br />

self-climbing formwork system.<br />

The circular nose columns were<br />

formed with circular steel forms, and<br />

the floor slabs were poured on MevaDec<br />

panel formwork.<br />

Wall reinforcement was prefabricated<br />

on the ground in 8 m sections to allow<br />

for fast placement. Three primary tower<br />

cranes were located adjacent to the central<br />

core, with each continuing to various<br />

heights as required. High-speed, highcapacity<br />

construction hoists were utilised<br />

to transport workers and materials to<br />

the required heights. A specialised GPS<br />

monitoring system was developed to<br />

monitor the verticality <strong>of</strong> the structure,<br />

due to the limitations <strong>of</strong> conventional<br />

surveying techniques.<br />

The construction sequence for the<br />

structure had the central core and slabs<br />

being cast first, in three sections. The<br />

wing walls and slabs followed behind,<br />

and the wing nose columns and slabs<br />

followed behind these (Fig 14). Concrete<br />

was distributed to each wing utilising<br />

concrete booms which were attached to<br />

the jump form system.<br />

One <strong>of</strong> the most challenging<br />

construction issues was ensuring the<br />

pumpability <strong>of</strong> the tower concrete to<br />

reach the world record heights <strong>of</strong> the<br />

tower, which necessitated that concrete be<br />

pumped well over 600 m in a single stage.<br />

High performance concrete is utilised for<br />

the tower, with high modullus concrete<br />

specified for the columns and walls. The<br />

concrete mix was designed to provide low<br />

permeability / high durability concrete.<br />

A horizontal pumping trial was<br />

conducted prior to the start <strong>of</strong> the<br />

superstructure construction in order to<br />

ensure the pumpability <strong>of</strong> the concrete<br />

mixes (Fig 15). This trial involved the use<br />

<strong>of</strong> a long pipe with several 180 0 bends to<br />

simulate the pressure loss in pumping to<br />

heights over 600 m in a single stage.<br />

The final pumping system utilised<br />

on-site Putzmeister pumps, including<br />

two <strong>of</strong> the largest in the world, capable<br />

<strong>of</strong> reaching concrete pumping pressures<br />

up to 350 bars through a high pressure<br />

150 mm pipeline.<br />

Fig 14: Tower construction sequence.<br />

28 · THE SINGAPORE ENGINEER Jun 2010


Structural Engineering<br />

Conclusion<br />

The Burj Khalifa Tower has claimed the<br />

title <strong>of</strong> the world’s tallest structure. It is<br />

an example <strong>of</strong> a successful collaboration<br />

between the requirements <strong>of</strong> structural<br />

systems, wind engineering, and<br />

architectural aesthetics and function. The<br />

tower represents a significant achievement<br />

in terms <strong>of</strong> utilising the latest design,<br />

materials and construction technology,<br />

and methods, in order to provide an<br />

efficient, rational structure, that rises to<br />

heights never seen before.<br />

REFERENCES<br />

Baker W F, Pawlikowski J J, & Young B S:<br />

‘The Challenges in Designing the World’s<br />

Tallest Structure: The Burj Dubai Tower’.<br />

Proceedings <strong>of</strong> the SEI/ASCE Structures<br />

Congress, 2009.<br />

All images by SOM.<br />

PROJECT CREDITS<br />

Owner<br />

Emaar Properties PJSC, Dubai<br />

Project Manager<br />

Turner Construction International<br />

Architect / Structural <strong>Engineers</strong> / MEP<br />

<strong>Engineers</strong><br />

Skidmore, Owings & Merrill LLP<br />

Adopting Architect & Engineer / Field<br />

Supervision<br />

Hyder Consulting Ltd<br />

General Contractor<br />

Samsung / BeSix / Arabtec<br />

Foundation Contractor<br />

NASA Multiplex<br />

Fig 15: Concrete pumping system test.<br />

THE SINGAPORE ENGINEER Jun 2010 · 29


Interview<br />

Engineering urban transformation<br />

Arup brings<br />

t o g e t h e r<br />

individuals from<br />

a wide range <strong>of</strong><br />

disciplines and<br />

encourages them<br />

to look beyond<br />

the constraints<br />

<strong>of</strong> their own<br />

Mr André Lovatt. specialisations,<br />

so that the<br />

engineering consultancy can influence<br />

the future <strong>of</strong> the built environment in a<br />

distinctive manner.<br />

Mr André Lovatt, Principal and<br />

Office Leader, <strong>Singapore</strong>, Arup<br />

<strong>Singapore</strong> Pte Ltd, highlights the<br />

factors underpinning the firm’s<br />

impressive track record in the republic,<br />

in this interview with ‘The <strong>Singapore</strong><br />

Engineer’.<br />

Q: What makes Arup different from<br />

other firms?<br />

A: One <strong>of</strong> the things that makes us<br />

different is how Arup is owned. The<br />

firm is owned in trust on behalf <strong>of</strong> its<br />

staff. The result is an independence <strong>of</strong><br />

spirit that enables us to take long-term<br />

decisions and chart unconventional<br />

routes. This is reflected in the firm’s work,<br />

and in its dedicated pursuit <strong>of</strong> technical<br />

excellence.<br />

One good way to think <strong>of</strong> Arup is as<br />

an ‘idea factory’. Our ability to generate<br />

great ideas is entirely vested within our<br />

people. As a result, we take a great deal <strong>of</strong><br />

care to select the best possible people and<br />

to give them the freedom to do the sort<br />

<strong>of</strong> work they like and are good at.<br />

Q: How is Arup responding to<br />

developments in the construction<br />

industry in <strong>Singapore</strong>?<br />

A: In terms <strong>of</strong> growth, Asia will continue<br />

to have huge prospects and opportunities<br />

and Arup has <strong>of</strong>fices in key Asian cities<br />

such as Hong Kong, Shanghai, Beijing,<br />

Tokyo and <strong>Singapore</strong> to meet these<br />

demands.<br />

In <strong>Singapore</strong>, with over 200 local staff,<br />

Arup is well-placed within the booming<br />

pr<strong>of</strong>essional services sector and we work<br />

on a wide range <strong>of</strong> commercial and<br />

residential building, and infrastructure<br />

projects.<br />

Q: What are some <strong>of</strong> the landmark<br />

projects in <strong>Singapore</strong> that Arup has<br />

been involved in recently?<br />

A: Arup has made significant contributions<br />

to three major developments that have<br />

shaped Marina Bay, <strong>Singapore</strong>’s premier<br />

waterfront destination. They are the<br />

<strong>Singapore</strong> Flyer which, at a height <strong>of</strong><br />

165 m, is the world’s largest Giant<br />

Observation Wheel; Marina Bay Sands<br />

Integrated Resort which <strong>of</strong>fers a 2560-<br />

room luxury hotel, advanced convention<br />

and exhibition facilities, shopping mall,<br />

restaurants, and theatres; and The Helix,<br />

a 280 m bridge, inspired by the shape <strong>of</strong><br />

a DNA molecule.<br />

Arup provided consultancy for the<br />

Downtown Mass Rapid Transit (MRT)<br />

line that connects Marina Bay with the<br />

city centre and we are also a member<br />

<strong>of</strong> the team that will be responsible for<br />

delivering a second footbridge that will<br />

complete the pedestrian route around<br />

the bay.<br />

Arup <strong>Singapore</strong>: overview <strong>of</strong> skills<br />

• Acoustics, Audiovisual and<br />

Theatre Consulting<br />

• Building Services / M&E<br />

• Building Structures<br />

• Environmentally Sustainable<br />

Design (ESD)<br />

• Facade<br />

• Fire<br />

• Geotechnics<br />

• Green Mark / LEED Consulting<br />

• Infrastructure<br />

• IT and Communications<br />

• Maritime<br />

• Programme and Project<br />

Management<br />

• Risk and Security<br />

• Specialist Lighting<br />

• Traffic and Transport Planning<br />

• Tunnelling<br />

• Urban Design<br />

• Vertical Transportation<br />

The iconic <strong>Singapore</strong> Flyer. Image by <strong>Singapore</strong> Flyer Pte Ltd.<br />

30 · THE SINGAPORE ENGINEER Jun 2010


Interview<br />

Arup’s rail engineering capability<br />

is allowing us to assist <strong>Singapore</strong> in<br />

meeting its vision <strong>of</strong> developing a worldclass<br />

transportation system, particularly<br />

the Downtown MRT Line project where<br />

we have provided a range <strong>of</strong> services from<br />

alignment and routing studies to detailed<br />

engineering design.<br />

Q: How is Arup approaching the issue<br />

<strong>of</strong> sustainability?<br />

A: In the early 1970s, Sir Ove Arup, our<br />

founder, was one <strong>of</strong> the first people to<br />

talk <strong>of</strong> ‘sustainability’. So, sustainability<br />

is not new to Arup.<br />

Our design teams are working<br />

together to investigate ways to reduce<br />

energy demands. Through careful<br />

design <strong>of</strong> the facades for projects like<br />

the National Library, One George Street<br />

and 20 Anson, solar thermal loads on<br />

the building are minimised by reducing<br />

the cooling needed from airconditioning<br />

systems. Carefully positioned sunshades<br />

project natural daylight into the spaces<br />

within the building, thus saving electricity<br />

to run artificial lights.<br />

However, the greatest energy<br />

savings would come from avoiding<br />

airconditioning altogether. This is cleverly<br />

achieved by permitting the passage <strong>of</strong><br />

natural breezes for the integrated civic,<br />

cultural, retail and entertainment hub<br />

(CCRC) and by providing assisted<br />

ventilation and heat-reflecting canopies<br />

for Clarke Quay’s streetscape.<br />

As the <strong>Singapore</strong> and other Asian<br />

property markets become more mature<br />

and sophisticated, increasingly the life <strong>of</strong><br />

commercial buildings is being extended<br />

Arup <strong>Singapore</strong> Pte Ltd<br />

Arup opened its <strong>Singapore</strong> <strong>of</strong>fice in<br />

1968. Over the years, the firm has<br />

made significant contributions to<br />

landmark projects such as OCBC<br />

Centre, UOB Plaza, Temasek Towers,<br />

Expo MRT station, <strong>Singapore</strong> Expo,<br />

and the National Library Building.<br />

The company’s other projects in<br />

<strong>Singapore</strong> include the <strong>Singapore</strong> Flyer,<br />

Fusionopolis, ION Orchard, Marina<br />

Bay Sands Integrated Resort, The Helix<br />

bridge, Gardens by the Bay, <strong>Singapore</strong><br />

Sports Hub, School <strong>of</strong> the Arts, and<br />

the renovation <strong>of</strong> Victoria Theatre and<br />

Victoria Concert Hall.<br />

Arup<br />

Founded by Sir Ove Arup in 1946,<br />

by retr<strong>of</strong>itting and refurbishment. The<br />

Green Building agenda, along with<br />

a tighter financial environment will<br />

increase this trend.<br />

Arup has studied the factors that<br />

influence client decisions, and have<br />

recently worked with the BCA to prepare<br />

a guide book targetted at owners’ existing<br />

buildings as part <strong>of</strong> their Green Building<br />

Guide Platinum Series.<br />

with an initial focus on structural<br />

engineering, Arup has become a<br />

global design, engineering, and<br />

business consultancy, with a staff <strong>of</strong><br />

over 10,000 spread over 92 <strong>of</strong>fices in<br />

37 countries.<br />

The firm first came into prominence<br />

with the structural design for the<br />

Sydney Opera House in Australia,<br />

followed by its work on the Centre<br />

Pompidou in Paris, France. Arup has<br />

since grown into a multidisciplinary<br />

organisation. Most recently, the firm’s<br />

contributions to the 2008 Olympics<br />

facilities in Beijing, China, particularly<br />

the National Aquatics Center (Water<br />

Cube) and the Beijing National<br />

Stadium (Bird’s Nest), have served to<br />

reaffirm its reputation.<br />

On the right <strong>of</strong> the picture, The Helix is set against the backdrop <strong>of</strong> the Marina Bay Sands Integrated Resort. Image by Darren Soh.<br />

THE SINGAPORE ENGINEER Jun 2010 · 31


Products & Services<br />

Paving ahead for growing population ‘down<br />

under’<br />

In 1970, Perth in Western Australia had a<br />

population <strong>of</strong> just 700,000 and a footprint<br />

<strong>of</strong> approximately 500 km 2 . Today the<br />

population has increased to 1.9 million<br />

and the metropolitan area is more than<br />

twice the size.<br />

Developers are filling in the few<br />

remaining plots <strong>of</strong> land, stretching along a<br />

north to south coastal corridor, to provide<br />

housing for the ever increasing population,<br />

led by today’s new immigrants.<br />

Predictions are that the population<br />

will double to 3.8 million over the next<br />

40 years, meaning that the city will stretch<br />

from Lancelin in the north, to a point<br />

between Mandurah and Bunbury in the<br />

south – covering more than 10 times the<br />

surface area it covered in 1970.<br />

Western Australia asphalt specialist<br />

BGC Asphalt, is fully utilising a Dynapac<br />

F6-4W paver, laying roads in the last few<br />

remaining sub-divisions <strong>of</strong> Ridge Wood<br />

in Brighton, the latest northern suburb <strong>of</strong><br />

Perth.<br />

BGC’s latest contract, sub-contracted<br />

by earthmoving specialist R J Vincent,<br />

features the laying <strong>of</strong> 6000 m 2 <strong>of</strong> asphalt<br />

over three days. A 40 mm base coarse<br />

with 14 mm aggregate will be topped by a<br />

25 mm wearing coarse – both sitting on a<br />

200 mm limestone sub-base.<br />

Backing up the Dynapac paver is<br />

a CP142 pneumatic tyred roller and a<br />

CC142 twin drum compaction roller.<br />

Across the sub-division, roads are generally<br />

5.5 m wide, <strong>of</strong>ten with 2.2 m wide parking<br />

bays. Outside the sub-division, the main<br />

roads can be 6 m or 7.4 m.<br />

By fitting extensions, the paver can<br />

<strong>of</strong>fer a 3.8 m width, making it versatile<br />

for any road work in the suburbs.<br />

With a Deutz diesel engine, rated at<br />

52 kW at 2300 rpm, the paver <strong>of</strong>fers high<br />

power for a machine <strong>of</strong> this size and it can<br />

easily push 47 t gross.<br />

The paver is rear-driven and<br />

incorporates a 4-wheel drive and integrated<br />

anti-spin system. It provides a maximum<br />

placement thickness <strong>of</strong> 270 mm and <strong>of</strong>fers<br />

a capacity <strong>of</strong> up to 250 t/h.<br />

On the sub-division contract, the<br />

paver is followed by two vibratory passes<br />

by the CC142 and multi-passes with the<br />

CP142 until the surface is ‘firm’. The<br />

CC142 then makes two final vibratory<br />

passes to remove the possibility <strong>of</strong> any tyre<br />

marks made by the CP unit.<br />

Depending on the paving speed,<br />

pass lengths <strong>of</strong> around 20 m are made,<br />

although this can be increased to 80 m,<br />

subject to the ambient temperature and<br />

weather conditions.<br />

The slide plates are suitable for laying<br />

up to the flush kerbs and are easy to set.<br />

Although delivered only last year, the<br />

paver has clocked more than 410 hours.<br />

BGC Asphalt is utilising a Dynapac F6-4W paver to lay roads in the northern suburb <strong>of</strong> Perth.<br />

The paver <strong>of</strong>fers high power for a machine <strong>of</strong> this size.<br />

32 · THE SINGAPORE ENGINEER Jun 2010


Products & Services<br />

Taking the ‘drudge’ out <strong>of</strong> planning repetitive<br />

on-site tasks<br />

Balfour Beatty, a leading construction<br />

and civil engineering company in the<br />

UK, now holds a number <strong>of</strong> licences <strong>of</strong><br />

the award-winning MethoCAD s<strong>of</strong>tware<br />

package developed by Paris-headquartered<br />

Creative Business Solutions.<br />

According to Balfour Beatty,<br />

it is proving to be an invaluable<br />

organisational tool in the pre-planning<br />

and maintenance <strong>of</strong> a wide range <strong>of</strong> the<br />

company’s construction sites, currently<br />

including major works in London.<br />

In planning projects, MethoCAD is<br />

helpful in drawing up site plans right<br />

from the excavation stage, which includes<br />

the positioning <strong>of</strong> tower cranes. Balfour<br />

Beatty has been using MethoCAD<br />

for about a year now and it has been<br />

facilitating quick overviews <strong>of</strong> the site,<br />

since all the dimensions for the plant<br />

machinery that will be required, are<br />

stored in the system. It cuts out a lot <strong>of</strong><br />

the drudgery in drawing up these plans.<br />

For one <strong>of</strong> the projects, for example,<br />

there is an existing old road running<br />

underneath the site, and Balfour Beatty<br />

is currently working on how long it will<br />

take to excavate it in sections, whilst<br />

keeping the traffic flowing.<br />

With MethoCAD, the company<br />

has been able to rapidly determine, for<br />

instance, what excavation is required, how<br />

many excavators are needed (visualising<br />

their rotational paths throughout), and<br />

how long the excavation will take before<br />

it can move in to start doing the piling<br />

for the new structure.<br />

By eliminating much <strong>of</strong> the repetitive<br />

and routine planning elements, it is<br />

estimated that man-hours in the planning<br />

procedures can be reduced by 30%.<br />

MethoCAD is supplied with a library<br />

<strong>of</strong> hundreds <strong>of</strong> accurate, dimensional<br />

drawings <strong>of</strong> virtually all plant equipment<br />

employed in construction projects<br />

worldwide. In addition to excavators,<br />

this includes top and front drawings <strong>of</strong><br />

all major machinery, including concrete<br />

batching plants, delivery vehicles, and<br />

cranes.<br />

Turning curves <strong>of</strong> the delivery and<br />

removal trucks, through to those <strong>of</strong> cranes,<br />

are essential parameters which can all be<br />

quickly visualised with MethoCAD.<br />

The positioning <strong>of</strong> tower cranes can<br />

be checked both in plan and elevations,<br />

to ensure safe distances between jibs,<br />

counter jibs, anchor cables, and masts.<br />

This can be particularly useful for<br />

checking the minimum clearance when<br />

not working.<br />

MethoCAD allows Balfour Beatty to<br />

see exactly what is required and ensure<br />

that the site will be both efficiently and<br />

safely operated.<br />

Other features such as protective<br />

walkways, fences, and service networks,<br />

can all be quickly put in place. It allows<br />

the company to visualise the entire site,<br />

and prove that it can operate at full<br />

capacity in the time-frame provided.<br />

It is useful not only as a space planning<br />

tool, but also for presenting projections<br />

<strong>of</strong> the work, and if required, it can be<br />

turned into a dynamic 3D model for<br />

video presentations.<br />

Meanwhile, Creative Business<br />

Solutions introduced two new<br />

MethoCAD modules for construction<br />

site management and safety, at bauma<br />

2010.<br />

They are an audio-visual module<br />

that depicts, in 3D format, the safety<br />

aspects <strong>of</strong> construction sites and<br />

equipment, together with the simulation<br />

<strong>of</strong> accidents, and the Eco-friendly sites<br />

(ESM) module.<br />

According to Creative Business<br />

Solutions, the new 3D format module is<br />

aimed primarily at site staff training in<br />

construction companies.<br />

By using the latest virtual reality<br />

s<strong>of</strong>tware in three dimensions, together<br />

with sound, the user will recognise the<br />

environment <strong>of</strong> the construction site,<br />

and be more conscious <strong>of</strong> the risks.<br />

The MethoCAD module, available<br />

on a USB key, can be used anywhere, and<br />

is designed to complement the existing<br />

training materials <strong>of</strong> construction<br />

companies.<br />

The user visualises the various<br />

sequences by means <strong>of</strong> a menu under<br />

Windows.<br />

The ESM module is intended to<br />

assist contractors meet today’s high onsite<br />

environmental quality standards, by<br />

incorporating aspects relating to traffic<br />

disturbance, waste management, ground<br />

pollution, visual impact, and site safety.<br />

MethoCAD assists in the pre-planning and maintenance <strong>of</strong> construction sites.<br />

THE SINGAPORE ENGINEER Jun 2010 · 33


Products & Services<br />

Plastic formwork <strong>of</strong>fers advantages<br />

Plastic forming panels developed by<br />

Vietnamese company FUVI Mechanical<br />

Technology Company, are marketed<br />

under the brand name FUVI Coppha.<br />

The panels were developed a decade ago,<br />

and were first exported in 2003.<br />

According to the company, there has<br />

been a great deal <strong>of</strong> interest in the system<br />

during the past two or three years, because<br />

contractors have begun to appreciate just<br />

how wasteful the use <strong>of</strong> plywood is, in<br />

terms <strong>of</strong> environmental impact, durability,<br />

cost, and time. Plywood formwork<br />

requires the destruction <strong>of</strong> trees and it can<br />

be used only a few times.<br />

The original FUVI HDPE panel<br />

system is available in sizes from 100 mm<br />

to 2,000 mm and features a 50 mm thick<br />

pr<strong>of</strong>ile.<br />

Accessories include push-pull props,<br />

scaffolds, U-heads and jack bases, slipform<br />

hydraulic jacks, and slipform surface and<br />

corners.<br />

FUVI is particularly appropriate for<br />

use in mass building projects following<br />

slum clearance programmes, for example.<br />

In India, the FUVI system has<br />

been written into the specifications for<br />

building high-rise apartments that are<br />

replacing slums in cities such as Chennai,<br />

Mumbai, and Delhi, and other countries<br />

with similar building programmes are<br />

considering doing likewise.<br />

The company is currently talking to<br />

government housing departments in South<br />

and Central American countries, where<br />

slum clearance has become a priority.<br />

FUVI is becoming the formwork<br />

<strong>of</strong> choice also for large and prestigious<br />

projects, such as the Saigon M&C Tower<br />

which is currently being built in Ho Chi<br />

Minh City, Vietnam, by French contractor<br />

Bouygues Construction.<br />

The project has two 45-storey towers,<br />

making it one <strong>of</strong> the tallest buildings in<br />

Vietnam. With its Grade A <strong>of</strong>fice and<br />

residential accommodation, and its<br />

riverside setting, Saigon M&C Tower<br />

is expected to be one <strong>of</strong> the smartest<br />

addresses in the city.<br />

FUVI has designed and manufactured,<br />

and is operating, two independent FUVI<br />

slipform units on the building cores.<br />

The plastic panels are lighter than<br />

other slipform panelling, weighing 7 kg/<br />

m² as opposed to an approximate 10 kg/<br />

m² for wood, 20 kg/m² for aluminium,<br />

and 31 kg/m² for steel. Consequently, a<br />

medium-range tower crane can be used.<br />

According to FUVI, whereas plywood<br />

can be used only five to 10 times, the<br />

FUVI plastic panels can be used 100 times<br />

without any deterioration in quality.<br />

For high-rise construction, this is<br />

particularly effective. Moving up to the<br />

next floor is fast and easy, because the<br />

assembly is simple. Also, unlike wood, the<br />

plastic does not adhere to the concrete,<br />

releasing itself when the curing is<br />

complete. Chemical release agents or oils<br />

are not required. As the plastic does not<br />

absorb water, a smooth finish is ensured.<br />

And usually, there is no need to wash the<br />

forms before starting on the next floor, as<br />

they are already clean.<br />

With no timber waste to be disposed<br />

<strong>of</strong>, no hammering and nailing, and no<br />

washing <strong>of</strong> the formwork, the site is clean<br />

and tidy.<br />

The FUVI system is flexible enough<br />

to be used on infrastructural projects<br />

such as bridges and harbours. FUVI<br />

recently supplied a large number <strong>of</strong><br />

jumpform units to CC1, one <strong>of</strong> Vietnam’s<br />

largest infrastructure contractors, for the<br />

construction <strong>of</strong> Phu My Bridge in Ho Chi<br />

Minh City.<br />

FUVI Coppha formwork is said to <strong>of</strong>fer advantages such as environment-friendliness, durability, low costs, and shorter construction times.<br />

34 · THE SINGAPORE ENGINEER Jun 2010


First Liebherr LTR 1100 crawler crane<br />

delivered in Hong Kong<br />

Products & Services<br />

Hong Kong’s first Liebherr LTR 1100<br />

crawler crane has been delivered to rental<br />

specialist Chim Kee for its first application<br />

on a government housing project in Hung<br />

Hom.<br />

In its first rental, the crane has been<br />

specially down-rated for a 50 t maximum<br />

lift at the boom length <strong>of</strong> 54 m, in order<br />

to meet the loadings <strong>of</strong> a steel platform,<br />

erected over the excavated 10 m deep<br />

basement <strong>of</strong> the project.<br />

The Liebherr crawler crane is being<br />

used to lift and place steel girders and 40<br />

mm dia rebar at the basement levels <strong>of</strong> the<br />

project’s 30-storey twin-towers.<br />

The main contractor for the project,<br />

Shun Tak Yee Fai Joint Venture, started<br />

work on the project in October last year,<br />

under a 30 month contract.<br />

With a 40 m x 90 m frontage, the<br />

project will include a four-storey retail<br />

and recreation podium above the two<br />

basement levels. Two 30-storey towers<br />

will rise from the podium.<br />

With foundations completed by<br />

Gammon in an earlier contract, the joint<br />

venture contractor excavated more than<br />

36,000 m 3 to clear the basement area.<br />

By opting to install the steel deck<br />

over approximately 75% <strong>of</strong> the site,<br />

the contractor has been able to speed<br />

erection <strong>of</strong> the basement’s steel girders<br />

and concrete deliveries. It also allows<br />

temporary parking for delivery trucks,<br />

preventing congestion in the busy narrow<br />

roads around the site.<br />

The LTR 1100 is proving to be ideal<br />

for the Hung Hom project because <strong>of</strong> its<br />

small footprint and mobility.<br />

The telescopic crane provides a high<br />

lift capacity for its 50 m boom and <strong>of</strong>fers<br />

a maximum lifting capacity <strong>of</strong> 100 t at<br />

2.5 m.<br />

In ordering the new crane, Chim Kee<br />

also incorporated a 7 m folding jib and<br />

19 m boom extension, to <strong>of</strong>fer a variety<br />

<strong>of</strong> configurations including a maximum<br />

extended 78 m boom.<br />

Further, the crane’s advanced control<br />

system provides smooth motion and<br />

precise lifting.<br />

Chim Kee’s rental fleet features 11<br />

Liebherr crawler cranes. The company<br />

was formed in 1962 as a small crane<br />

rental company and contractor. Growth<br />

continued throughout the 1970s, with<br />

Chim Kee introducing a fleet <strong>of</strong> trucks<br />

for heavy transportation and heavy lift<br />

contracting.<br />

By the early 1990s, the company<br />

ceased operating its contracting business,<br />

concentrating on rentals, particularly<br />

throughout construction <strong>of</strong> Chek Lap<br />

Kok International Airport, in which<br />

area it enjoyed significant growth with<br />

piling rigs, drives, jacking cranes, and<br />

transportation.<br />

Today, as a heavy lift contractor,<br />

Chim Kee has successfully participated<br />

in several projects such as Container Port<br />

Number 9 and Stonecutters Bridge, with<br />

heavy lifts up to 400 t.<br />

The new LTR 1100 is suitable for<br />

Hong Kong’s congested sites and <strong>of</strong>fers<br />

fast erection. It combines the advantages<br />

<strong>of</strong> crawler and telescopic mobile cranes.<br />

The LTR 1100’s ability to ‘pick and carry’<br />

loads, eliminates the need for outriggers.<br />

The Liebherr LTR 1100 crawler crane has been specially down-rated for a 50 t maximum lift at the boom length <strong>of</strong> 54 m, in order to meet the loadings <strong>of</strong><br />

a steel platform, erected over the excavated 10 m deep basement <strong>of</strong> the project.<br />

THE SINGAPORE ENGINEER Jun 2010 · 35


Products & Services<br />

Cost and CO 2<br />

savings from in-situ road<br />

recycling<br />

Bath and North East Somerset (B&NES)<br />

Council, in the UK, has saved nearly £<br />

220,000 on the cost <strong>of</strong> repairing a 400<br />

m long section <strong>of</strong> the B3110 Midford<br />

Road at Odd Down, on the southern<br />

outskirts <strong>of</strong> Bath. This vast saving has<br />

been achieved by the council’s Design<br />

Group, in partnership with the council’s<br />

term maintenance contractor Atkins,<br />

by choosing to recycle and strengthen<br />

in-situ, existing tar-bound hazardous<br />

carriageway materials, instead <strong>of</strong> using<br />

conventional full depth pavement<br />

reconstruction techniques with new<br />

bituminous materials. The existing<br />

layers throughout the depth <strong>of</strong> the<br />

road pavement were disintegrating and<br />

required strengthening.<br />

In addition to the estimated £<br />

220,000 construction cost savings, the<br />

Design Group’s first-time use <strong>of</strong> in-situ<br />

recycling has also provided substantial<br />

environmental benefits.<br />

The bulk <strong>of</strong> the construction cost<br />

saving was achieved by not having to<br />

extract and dispose <strong>of</strong> the road’s existing<br />

hazardous tar bound material <strong>of</strong>f-site at<br />

a special licensed waste tip. Instead, the<br />

existing road materials were used as a kind<br />

<strong>of</strong> ‘linear quarry’ for aggregates which<br />

were recycled and strengthened in-situ.<br />

Cold in-situ recycling considerably<br />

reduces CO 2<br />

emissions, as the technique<br />

vastly reduces the need for extraction<br />

and transportation <strong>of</strong> existing in-situ<br />

materials to landfill sites, as well as the<br />

production and transportation to site <strong>of</strong><br />

virgin materials extracted from natural<br />

sources. An estimated 12 t <strong>of</strong> savings in<br />

CO 2<br />

emissions, has been achieved for the<br />

site.<br />

‘This stretch <strong>of</strong> Midford Road was<br />

in urgent need <strong>of</strong> strengthening and<br />

we found from site investigations and<br />

subsequent material testing that the road<br />

pavement contained a high proportion<br />

<strong>of</strong> tar material. In conjunction with the<br />

council’s term maintenance contractor<br />

Atkins, we considered the road repair<br />

options available and concluded that<br />

in-situ recycling <strong>of</strong>fered the most costeffective<br />

and environmentally beneficial<br />

solution’, said Mr Konrad Lansdown,<br />

B&NES Project Manager and Scheme<br />

Designer.<br />

‘There was approximately 1,800 t<br />

<strong>of</strong> hazardous tar material in the road<br />

pavement, which would otherwise<br />

have been extracted and disposed <strong>of</strong>fsite<br />

at a special waste licensed tip at<br />

Cheltenham, about 50 miles away. Tar<br />

material disposal costs alone would have<br />

been approximately £ 180,000 and some<br />

<strong>of</strong> this material was classed as special<br />

hazardous waste, which meant that it<br />

probably needed incineration, costing<br />

around £ 1,000/t’, he added.<br />

The Atkins project engineer had<br />

previous experience <strong>of</strong> in-situ recycling<br />

and with the added complication <strong>of</strong> the<br />

tar, the process proved to be the best<br />

option to reconstruct this particular<br />

section <strong>of</strong> Midford Road. In-situ recycling<br />

has shown to be less disruptive to local<br />

traffic than conventional reconstruction<br />

as about 180 to 200 movements <strong>of</strong> 20 t<br />

wagons have been saved.<br />

‘The construction work would have<br />

The WR 2500 S is granulating the existing pavement while mixing in pre-spread cement and PFA at the same time. Water is directly injected into the<br />

recycler's mixing chamber from tanker trucks.<br />

36 · THE SINGAPORE ENGINEER Jun 2010


Products & Services<br />

cost around £ 550,000 using conventional<br />

pavement reconstruction methods and<br />

would have taken longer and been<br />

more disruptive to road users and local<br />

residents’, said Mr Lansdown.<br />

‘The in-situ repair has proved to be<br />

operationally quicker on-site and can<br />

be trafficked almost straight away as<br />

a temporary running surface prior to<br />

applying the surface course. This has been<br />

my first experience <strong>of</strong> using the in-situ<br />

repair technique and would anticipate<br />

using it on similar road strengthening<br />

schemes in future’, he added.<br />

The in-situ recycling process, as<br />

practised by the specialist road recycling<br />

and stabilisation contractor, Stabilised<br />

Pavements, involves rotovating and<br />

pulverising damaged road pavements<br />

to depths <strong>of</strong> up to 320 mm. This is<br />

performed with a special purpose-built<br />

500 kW machine, while simultaneously<br />

mixing in specific predetermined<br />

quantities <strong>of</strong> either lime, cement,<br />

pulverised fuel ash (PFA), bitumen<br />

emulsion, or foamed bitumen, and<br />

water, or combinations <strong>of</strong> these<br />

ingredients.<br />

The revitalised mixture is then rolled,<br />

repr<strong>of</strong>iled, re-rolled, and overlaid with<br />

an appropriate final surfacing for a fast<br />

return to traffic. The process is performed<br />

in accordance with the Transport Research<br />

Laboratory TRL Report 386: ‘Design<br />

guide and specification for structural<br />

maintenance <strong>of</strong> highway pavements by<br />

cold in-situ recycling’.<br />

For Midford Road, Stabilised<br />

Pavements used a blend <strong>of</strong> 70% cement<br />

and 30% PFA, applied in a powder<br />

blanket across the surface <strong>of</strong> the rotovated<br />

material, to the extent <strong>of</strong> 8% by volume <strong>of</strong><br />

the dry in-situ material. The quantity <strong>of</strong> the<br />

strengthening agent was determined from<br />

pre-contract materials testing and mixed,<br />

in a one-pass operation, in Stabilised<br />

Pavements’ German Wirtgen WR 2500<br />

Recycler, at the designated depth <strong>of</strong> 180<br />

mm. Water was added into the mix at<br />

the same time to achieve the required<br />

optimum moisture content. The cement<br />

and PFA complement each other as the<br />

cement provides an initial gain in strength<br />

<strong>of</strong> the recycled road materials, while the<br />

PFA slows hydration and contributes to<br />

increasing the strength over time.<br />

Stabilised Pavements had to recycle<br />

Cold recycling with the WR 2500 S is an economically effi cient and environment-friendly method for<br />

producing base layers <strong>of</strong> superior quality.<br />

When cold recycling in-situ, the WR 2500 S granulates the existing pavement material while<br />

homogeneously mixing in binding agents and water at the same time. This method produces a new<br />

construction material mix in just one machine pass.<br />

and strengthen in-situ, 3,868 m 2 <strong>of</strong><br />

Midford Road, to a 180 mm depth<br />

<strong>of</strong> tar-bound hazardous material, and<br />

provide a 20-year design life for 2.5<br />

million standard axles. The approximate<br />

10 m wide carriageway was treated in<br />

two separate halves. Whilst one half <strong>of</strong><br />

the carriageway was being recycled and<br />

strengthened, the other half remained<br />

open for one-way traffi c along a short<br />

diversion route. Once the required<br />

levels and compaction were achieved,<br />

the surface <strong>of</strong> the in-situ repaired<br />

carriageway was sprayed with a sealing<br />

tack coat and gritted as a temporary<br />

running surface for traffi c. The process<br />

was then repeated for the other side <strong>of</strong> the<br />

carriageway using the adjacent recycled<br />

carriageway for one-way traffic.<br />

‘I believe in-situ recycling has to be<br />

the way forward for treating tar-bound<br />

roads in the UK, which also provides<br />

the additional bonus <strong>of</strong> a saving on CO 2<br />

emissions’, said Mr Gerry Howe, Director,<br />

Stabilised Pavements.<br />

Although the in-situ recycled and<br />

stabilised base course bulked-up during<br />

processing, the Design Group adjusted<br />

the centre-line crown levels for the new<br />

road surface. The crown was raised by<br />

80 mm, and 10 mm along the channels,<br />

increasing the cross falls to between 6%<br />

and 7%. Atkins’s surfacing contractor<br />

Bardon Contracting followed on and<br />

overlaid Stabilised Pavements’ rejuvenated<br />

full width road base with a 50 mm thick<br />

hot rolled asphalt surface course for a fast<br />

return to full traffic.<br />

THE SINGAPORE ENGINEER Jun 2010 · 37


<strong>News</strong> & <strong>Events</strong><br />

bauma 2010 emphasises positive outlook for<br />

construction industry<br />

The 29 th bauma, the International<br />

Trade Fair for Construction Machinery,<br />

Building Material Machines, Mining<br />

Machines, Construction Vehicles and<br />

Construction Equipment, was held from<br />

19 to 25 April 2010, at the New Munich<br />

Trade Fair Centre, Munich, Germany.<br />

Organised by Messe Muenchen,<br />

bauma 2010 marked a turnaround in<br />

the international construction machinery<br />

industry, ushering in the hoped-for<br />

change in sentiment. This was despite<br />

the ban on air travel resulting from the<br />

volcanic ash cloud from Iceland, which<br />

affected the first few days <strong>of</strong> the fair.<br />

‘The mood in the industry shows<br />

that in Europe the bottom <strong>of</strong> the cycle<br />

is now behind us. Confidence has<br />

returned. Of course, at the start <strong>of</strong> the<br />

fair, the exhibitors felt the lack <strong>of</strong> many<br />

customers from Asia and America, but in<br />

the second half <strong>of</strong> bauma, this improved<br />

considerably. Messe Muenchen´s crisis<br />

management in the days impacted by<br />

volcanic ash was outstanding’, said<br />

Mr Ralf Wezel, Secretary-General <strong>of</strong><br />

CECE, the Committee for European<br />

Construction Equipment.<br />

Although the ban on air travel in<br />

Europe, prevented visitors and, in the<br />

end, around 50 overseas exhibitors, from<br />

coming to the fair, the sentiment at the<br />

venue, among the approximately 3,150<br />

registered exhibitors from 53 countries,<br />

was good by the close <strong>of</strong> the fair. Midway<br />

through the fair, several exhibitors<br />

reported more sales than expected.<br />

‘The good old times are coming back.<br />

The figures for sales taken at the fair far<br />

exceed our expectations. We reckon we<br />

will be able to match the volume we<br />

took at the record bauma in 2007. This<br />

is a clear signal that at Zeppelin-Cat,<br />

too, business is moving forward again<br />

after the difficult year <strong>of</strong> 2009’, said<br />

Mr Michael Heidemann, Managing<br />

Director, Zeppelin and CEO, Zeppelin<br />

Baumaschinen GmbH, Germany.<br />

‘We had a lot <strong>of</strong> new business<br />

opportunities, some <strong>of</strong> which already<br />

resulted in unexpected conclusions <strong>of</strong><br />

sale’, said Mr Michikazu Okada, Vice-<br />

President, Hitachi Sumitomo Heavy<br />

Industries Construction Crane Co Ltd,<br />

Japan.<br />

The representative survey <strong>of</strong> exhibitors<br />

conducted by TNS Infratest showed that<br />

bauma 2010, as the leading world fair,<br />

marked a change in mood, following<br />

a year <strong>of</strong> crisis in 2009, and that this<br />

change is being felt in many international<br />

markets, with few exceptions. Almost<br />

half the exhibitors expect the economic<br />

situation to improve.<br />

Even before the fair started, it was<br />

evident that, worldwide, the construction<br />

Over 415,000 visitors from more than 200 countries attended bauma 2010, to view the displays <strong>of</strong> 3,150 registered exhibitors from 53 countries. Images by Messe Mue<br />

38 · THE SINGAPORE ENGINEER Jun 2010


<strong>News</strong> & <strong>Events</strong><br />

sector had high hopes for the leading<br />

world fair in Munich. With 555,000 sq m<br />

<strong>of</strong> space, all fully booked, and 60% <strong>of</strong> the<br />

exhibitors coming from outside Germany,<br />

the fair registered all-time highs for the<br />

number <strong>of</strong> exhibitors, international<br />

participation, and space booked.<br />

From China, India and Turkey in<br />

particular, exhibitor numbers registered a<br />

strong increase, compared to the previous<br />

event.<br />

‘bauma is the Mecca for construction<br />

equipment. Though the volcano shaded<br />

Europe, it is fascinating to see so many<br />

visitors from all over the world here’, said<br />

Mr Cuneyt Divris, President, Imder, the<br />

Construction Equipment Distributors &<br />

Manufacturers Association <strong>of</strong> Turkey.<br />

Nevertheless, the general economic<br />

situation before bauma and the<br />

unexpected ban on air travel at the start<br />

<strong>of</strong> the fair, did impact on the final figures<br />

for visitor numbers.<br />

Over 415,000 visitors from more than<br />

200 countries attended bauma 2010.<br />

In comparison to bauma 2007, this was<br />

17% fewer. About 65% <strong>of</strong> the visitors<br />

came from Germany, while 35% travelled<br />

from countries outside Germany.<br />

‘Despite the many emergency measures<br />

implemented by Messe Muenchen, in<br />

cooperation with its employees in Munich<br />

and the international sales and association<br />

partners, in the second half <strong>of</strong> the<br />

running time, which sees more visitors,<br />

not all <strong>of</strong> the expected visitors from Asia,<br />

India, and America, were able to get to<br />

bauma in Munich. However, because <strong>of</strong><br />

the turnaround which bauma 2010 has<br />

ushered in for the sector worldwide, we<br />

are looking forward optimistically to<br />

the already fully booked bauma China<br />

2010 in Shanghai. Interest in the new<br />

event bC India 2011 in Mumbai, too,<br />

has led to a considerable expansion in<br />

the space originally earmarked for the<br />

event. For many <strong>of</strong> the key players who<br />

were represented at bauma, these events<br />

will <strong>of</strong>fer international platforms in the<br />

two growth markets <strong>of</strong> China and India,<br />

and thus appeal also to the trade visitors<br />

who this time were not able to come<br />

to Munich’, said Mr Klaus Dittrich,<br />

Chairman & CEO <strong>of</strong> Messe Muenchen.<br />

bauma 2010 once again lived up to<br />

its reputation as the world´s leading trade<br />

fair for the sector, by presenting a wealth<br />

<strong>of</strong> innovations.<br />

‘Never before have there been so<br />

many innovations on display in terms<br />

<strong>of</strong> sustainability and environmental and<br />

human protection. Despite the economic<br />

crisis and the ash cloud, bauma remains<br />

the uncontested Number One’, said Dr<br />

Reinhold Festge, Managing Partner,<br />

Haver & Boecker, Germany.<br />

Some <strong>of</strong> the events in the bauma<br />

Forum, which included many special items<br />

relating to India, the partner country,<br />

particularly in the first two days <strong>of</strong> bauma<br />

2010, had to be cancelled or re-staffed. In<br />

total, 44 lectures and events were held as<br />

scheduled, from the third day onwards.<br />

The country specials in the bauma Forum<br />

were organised in cooperation with the<br />

VDMA eV, Germany´s engineering<br />

federation and the conceptual sponsor <strong>of</strong><br />

bauma.<br />

The 30 th bauma will be held, as<br />

planned, in three years’ time, from 15 to<br />

21 April 2013, in Munich.<br />

nchen.<br />

THE SINGAPORE ENGINEER Jun 2010 · 39


<strong>News</strong> & <strong>Events</strong><br />

New ideas for land optimisation<br />

JTC Corporation (JTC) has developed<br />

two innovative concepts for optimising<br />

the use <strong>of</strong> land for industrial facilities<br />

– the Cluster Industrial Complex with<br />

Mega-hoist (CICM) and the Plug-and-<br />

Play Factory.<br />

The ideas are applicable to all new and<br />

existing industrial estates and industry<br />

clusters.<br />

CICM can be introduced in any<br />

estate where there is high demand for<br />

logistics and a sizeable plot <strong>of</strong> land is<br />

available. However, JTC says it will seek<br />

the feedback from industry players to<br />

determine which clusters will benefit most<br />

from the concept.<br />

The Plug-and-Play Factory is suitable<br />

for estates with high warehousing demand<br />

and which permit the co-location <strong>of</strong><br />

workers’ dormitories.<br />

Feasibility studies and design<br />

development will be completed in two<br />

years’ time. The implementation time-line<br />

will depend on market demand.<br />

The CICM concept envisions the co-location <strong>of</strong> factories, warehouses, supporting industries, showrooms,<br />

R&D, <strong>of</strong>fi ces, and amenities (ie the entire value chain in a particular industry). This achieves greater<br />

industrial land and resource optimisation and greater synergy among different industry players.<br />

CICM<br />

The CICM concept envisions the<br />

co-location <strong>of</strong> factories, warehouses,<br />

supporting industries, showrooms, R&D,<br />

<strong>of</strong>fices, and amenities (ie the entire value<br />

chain in a particular industry).<br />

This achieves greater industrial land<br />

and resource optimisation and greater<br />

synergy among different industry players.<br />

The concept is a major enhancement<br />

to the materials handling cycle and serves<br />

the logistical needs <strong>of</strong> all parties in the<br />

high-rise complex.<br />

The construction <strong>of</strong> a stepped-up<br />

structure which acts as a central cargohandling<br />

spine, and the incorporation<br />

<strong>of</strong> a mega-hoist mechanism, ensure that<br />

materials and goods are moved efficiently.<br />

Land use is intensified as the need for<br />

heavy vehicle ramps, as seen in stack-up<br />

factories, is eliminated.<br />

The system can be shared by the<br />

block <strong>of</strong> manufacturing units (factories)<br />

located on one side <strong>of</strong> the spine and the<br />

warehousing/logistics facilities on the other<br />

side, thus optimising the use <strong>of</strong> resources.<br />

There will be no need for factories to have<br />

their own individual warehouses.<br />

The efficiency in the materials/goods<br />

movement cycle is improved as the value<br />

The Plug-and-Play Factory seeks to optimise land use through the sharing <strong>of</strong> accessways for services, and<br />

through a structurally strengthened central hub that accommodates warehousing, <strong>of</strong>fi ces, amenities,<br />

and workers’ dormitories, to which standard factories can be connected.<br />

chain is integrated in one complex.<br />

Productivity will be greatly increased<br />

and operational costs reduced.<br />

Plug-and-Play Factory<br />

The Plug-and-Play Factory is an industrial<br />

development that allows for the colocation<br />

<strong>of</strong> land-based factories with<br />

central warehousing/logistics support,<br />

<strong>of</strong>fices, amenities, and primary / secondary<br />

workers’ dormitories.<br />

Preliminary analyses, based on<br />

comparisons with JTC’s E9 series <strong>of</strong><br />

standard factories, have shown that land<br />

savings <strong>of</strong> up to 30% and an increase in<br />

the land use intensity <strong>of</strong> up to 70%, can<br />

be achieved.<br />

Land use is optimised through the<br />

sharing <strong>of</strong> accessways for services, and<br />

through a structurally strengthened<br />

central hub that accommodates<br />

warehousing, <strong>of</strong>fices, amenities, and<br />

workers’ dormitories, to which standard<br />

factories can be connected.<br />

Companies can save on the costs<br />

required to build internal roads and<br />

separate workers’ dormitories, and for the<br />

transportation <strong>of</strong> goods.<br />

Companies will also have flexibility<br />

in the configuration <strong>of</strong> production spaces<br />

and in the designing <strong>of</strong> their factories.<br />

Images by JTC.<br />

40 · THE SINGAPORE ENGINEER Jun 2010


Samwoh unveils initiatives for green<br />

construction<br />

In an effort to meet the stringent<br />

demands <strong>of</strong> today’s construction<br />

market, Samwoh Corporation Pte Ltd<br />

(Samwoh) has invested in relevant<br />

leading-edge technologies and focused<br />

on the research and development (R&D)<br />

<strong>of</strong> green products. The company has<br />

also invested in recycling facilities to<br />

process construction and demolition<br />

waste, asphalt pavement waste and other<br />

industrial by-products, for re-utilisation<br />

in the construction industry.<br />

Housing these activities is the Samwoh<br />

Eco-Green Park which was <strong>of</strong>ficially<br />

opened in late March this year, by Ms<br />

Grace Fu, <strong>Singapore</strong>’s Senior Minister<br />

<strong>of</strong> State for National Development and<br />

Education.<br />

Within the Samwoh Eco-Green Park<br />

are the Samwoh Eco-Green Building,<br />

an asphalt recycling plant, and a green<br />

concrete ready-mixed plant.<br />

<strong>News</strong> & <strong>Events</strong><br />

At the Offi cial Opening <strong>of</strong> Samwoh Eco-Green Park are, from left to right, Mr Eric Soh, Director,<br />

Samwoh; Mr Joseph Hui Kim Sung, Director-General, NEA; Mr Lam Siew Wah, Deputy Chief<br />

Executive Offi cer, BCA; Mr Manohar Khiatani, Chief Executive Offi cer, JTC Corporation; Mr<br />

Michael Lim Chairman, LTA; Ms Grace Fu, Senior Minister <strong>of</strong> State for National Development<br />

and Education; Mr Elvin Koh Managing Director, Samwoh; Mr Koh Hoon Lye, Director,<br />

Samwoh; Dr Ho Nyok Yong, Technical Director, Samwoh; Mdm Pang Kok Lian, Director,<br />

Samwoh; and Mr Yam Ah Mee, then Chief Executive, LTA.<br />

Samwoh Eco-Green Building<br />

In response to the government’s call,<br />

Samwoh embarked on an ambitious and<br />

forward-thinking demonstration project<br />

to construct what is claimed to be the<br />

first building structure in the region,<br />

using concrete with up to 100% recycled<br />

concrete aggregate (RCA) which is<br />

derived from construction and demolition<br />

(C&D) waste. The result is the Samwoh<br />

Eco-Green Building.<br />

The facility, which houses a Learning<br />

Hub and the Samwoh R&D Centre, won<br />

a Green Mark for Buildings Award, under<br />

the highest Platinum category, at BCA<br />

AWARDS 2010.<br />

C&D waste constitutes a significant<br />

proportion <strong>of</strong> solid waste generated in<br />

<strong>Singapore</strong>. Its disposal creates major<br />

environmental problems due to the<br />

limited land space available. In the past,<br />

when old buildings were demolished,<br />

the rubble was either discarded or used<br />

for low value works such as land filling.<br />

But today, through extensive R&D work<br />

undertaken jointly by Samwoh, Building<br />

and Construction Authority (BCA),<br />

and Nanyang Technological University<br />

(NTU), technologies have been developed<br />

to recycle the waste to produce RCA, to<br />

Participants at the Offi cial Opening <strong>of</strong> Samwoh Eco-Green Park.<br />

The Samwoh Eco-Green Building – winner <strong>of</strong> the BCA Green Mark Platinum Award.<br />

replace natural aggregate for structural<br />

concrete. The project received research<br />

funding from <strong>Singapore</strong>’s Ministry <strong>of</strong><br />

National Development (MND).<br />

The project comprised two stages –<br />

first, extensive laboratory evaluation <strong>of</strong><br />

the performance <strong>of</strong> concrete with RCA,<br />

and second, the construction <strong>of</strong> the threestorey<br />

building using concrete containing<br />

RCA, with advanced instrumentation<br />

THE SINGAPORE ENGINEER Jun 2010 · 41


<strong>News</strong> & <strong>Events</strong><br />

installed to monitor the performance <strong>of</strong><br />

the structure. The data obtained from the<br />

project can be used to update existing<br />

building code requirements, in order to<br />

allow the use <strong>of</strong> RCA in all buildings in<br />

the future.<br />

Asphalt recycling plant<br />

Every year, a large amount <strong>of</strong> asphalt<br />

pavement waste is generated during road<br />

maintenance and rehabilitation. The waste<br />

is largely used for temporary access roads<br />

or as a backfill material for the road subbase,<br />

both <strong>of</strong> which have low economic<br />

value. The rising costs <strong>of</strong> primary materials<br />

have triggered a need to use wastes more<br />

effectively. Samwoh has undertaken<br />

research studies together with the Land<br />

Transport Authority (LTA) and National<br />

Environment Agency (NEA) to study the<br />

effective use <strong>of</strong> asphalt pavement waste<br />

in the production <strong>of</strong> asphalt mixtures<br />

for road construction. Both laboratory<br />

and field studies have shown promising<br />

results.<br />

Following the success <strong>of</strong> the study,<br />

Samwoh has set up a new asphalt recycling<br />

plant with processing facilities using<br />

advanced technology to recycle asphalt<br />

pavement waste into reclaimed asphalt<br />

pavement (RAP) which contains mainly<br />

aggregate and bitumen that can be reused<br />

in asphalt mixtures for road construction.<br />

This <strong>of</strong>fers an important opportunity<br />

to achieve reductions in the use <strong>of</strong> natural<br />

aggregate and bitumen, conserve energy,<br />

divert materials from landfills, as well as<br />

reduce costs.<br />

The announcement by LTA in March<br />

2010, approving the use <strong>of</strong> RAP in<br />

asphalt mixtures for road construction,<br />

will accelerate the development <strong>of</strong><br />

sustainable built environments for future<br />

generations.<br />

Green concrete plant<br />

The Samwoh green concrete plant is<br />

capable <strong>of</strong> producing green concrete<br />

certified under the <strong>Singapore</strong> Green<br />

Labelling Scheme, that contains recycled<br />

materials such as washed copper slag,<br />

recycled concrete aggregate, and green<br />

cements, for the construction industry.<br />

It can also produce high performance<br />

concrete and other concrete mixtures.<br />

In addition, the plant has a recycling<br />

facility to separate sand and stone from<br />

Through R&D work, technologies have been developed for recycling wastes to produce various<br />

green products.<br />

Extensive R&D works have been carried out.<br />

Concrete waste recycling plant.<br />

42 · THE SINGAPORE ENGINEER Jun 2010


<strong>News</strong> & <strong>Events</strong><br />

fresh waste concrete, which can then be<br />

reused for the manufacturing <strong>of</strong> green<br />

concrete. The concrete containing RCA<br />

used for the construction <strong>of</strong> the Samwoh<br />

Eco-Green Building, was delivered by this<br />

plant.<br />

Educating the public<br />

As part <strong>of</strong> the company’s Corporate Social<br />

Responsibility programme, Samwoh Eco-<br />

Green Park and other Samwoh recycling<br />

facilities at Sarimbun Recycling Park are<br />

open to the public.<br />

Green concrete plant.<br />

Summary<br />

The completion <strong>of</strong> Samwoh Eco-Green<br />

Park has opened a new chapter in<br />

sustainable development in <strong>Singapore</strong>.<br />

The Eco-Green Building represents a<br />

breakthrough in construction technology<br />

through its use <strong>of</strong> concrete with up to<br />

100% RCA which is beyond the existing<br />

design code limits.<br />

The asphalt pavement waste recycling<br />

plant converts the waste into asphalt<br />

mixtures, which alleviates waste disposal<br />

problems and saves on primary materials<br />

needed for road construction.<br />

The green concrete plant not<br />

only produces green concrete for civil<br />

engineering and building construction,<br />

it can also reclaim sand and stone from<br />

waste concrete, thereby facilitating their<br />

reuse in concrete production.<br />

These three facilities have<br />

demonstrated the possibilities for<br />

sustainable design in the future, where<br />

nothing goes to waste.<br />

Samwoh<br />

Samwoh started business in the early<br />

1970s. Over the years, Samwoh has<br />

morphed into a leading integrated<br />

construction company and green<br />

construction materials supplier. Samwoh<br />

was the top winner at the 2009 Enterprise<br />

50 Awards honouring local, privatelyheld<br />

companies which have contributed<br />

to economic development in <strong>Singapore</strong><br />

and abroad. Samwoh also received the<br />

inaugural 'Outstanding Sustainability<br />

Award 2010' from the <strong>Singapore</strong> Business<br />

Federation.<br />

Asphalt recycling plant.<br />

Images by Samwoh.<br />

THE SINGAPORE ENGINEER Jun 2010 · 43


<strong>News</strong> & <strong>Events</strong><br />

Overcoming site challenges and ensuring<br />

public safety<br />

Three projects were declared Award<br />

Winners at this year’s BCA Design and<br />

Engineering Safety Excellence Awards<br />

which were part <strong>of</strong> BCA Awards 2010.<br />

They are 78 Shenton Way and 313@<br />

Somerset, in the Commercial Category,<br />

and City Square Residences, in the<br />

Residential Category. The projects were<br />

chosen from 20 entries, by a panel <strong>of</strong><br />

experts from the industry.<br />

Besides the three Award Winners,<br />

several projects were given Merit<br />

Awards for their excellence in design<br />

and engineering safety.<br />

They are 71 Robinson Road, Jurong<br />

Point 2/ The Centris, Changi Terminal<br />

3, City Square Mall, Fusionopolis @<br />

One-North, Marina Barrage, SengKang<br />

N2 C36, <strong>Singapore</strong> Flyer, and BIDV<br />

HQ (Hanoi).<br />

The BCA Design and Engineering<br />

Safety Excellence Awards recognise<br />

Qualified Persons who are the<br />

engineers for the structural works, and<br />

the project team members, for coming<br />

up with excellent design solutions<br />

that overcome site challenges, while<br />

maintaining a high standard <strong>of</strong> safety<br />

in their projects.<br />

The challenge in the project<br />

78 Shenton Way was in having to<br />

build a seven-storey <strong>of</strong>fice above an<br />

existing four-storey carpark which<br />

had to be operational throughout the<br />

construction. Additionally, the site is<br />

within close proximity <strong>of</strong> buildings in<br />

one <strong>of</strong> the busiest parts <strong>of</strong> <strong>Singapore</strong> -<br />

the Central Business District.<br />

The building pr<strong>of</strong>essionals had<br />

to undertake careful and meticulous<br />

planning <strong>of</strong> the construction work<br />

without compromising public safety.<br />

For 313@Somerset, the construction<br />

<strong>of</strong> the new shopping centre involved<br />

diverting the 10 m wide Stamford<br />

Canal at Somerset, and reconstructing<br />

the canal to permanently pass through<br />

the basement <strong>of</strong> the building.<br />

This is a massive undertaking which<br />

requires extensive risk assessment and<br />

engineering expertise to ensure that the<br />

works are carried out safely. Also, the<br />

building pr<strong>of</strong>essionals for this project<br />

had to deal with tight space constraints<br />

due to the site being situated close to<br />

the underground MRT line in the heart<br />

<strong>of</strong> Orchard Road.<br />

The City Square Residences<br />

project involved the building <strong>of</strong> a 126<br />

m wide diaphragm wall which was<br />

devised by the engineers to mitigate<br />

the risks in constructing three levels <strong>of</strong><br />

basement car parks under difficult soil<br />

conditions. The wall also protects the<br />

structural safety <strong>of</strong> old shophouses in<br />

the vicinity.<br />

78 Shenton Way<br />

Qualified Person<br />

Er. Liew Keng How, Kenneth<br />

C&S Consultant<br />

T.Y.LIN International Pte Ltd<br />

Builder<br />

Shimizu Corporation<br />

Developer<br />

<strong>Singapore</strong> Shenton Holdings Pte Ltd<br />

Architectural Consultant<br />

Forum Architects<br />

Construction Cost<br />

S$ 65 million<br />

Introduction<br />

78 Shenton Way is located in the western<br />

part <strong>of</strong> the Central Business District,<br />

bounded by Shenton Way, Anson Road,<br />

and Keppel Road, with the Keppel Road<br />

flyover along the site’s boundary.<br />

The project involved the construction<br />

<strong>of</strong> a new seven-storey <strong>of</strong>fice building on<br />

top <strong>of</strong> an existing four-storey carpark,<br />

which had to remain operational<br />

throughout the construction.<br />

Challenges<br />

• Constructing the new <strong>of</strong>fice building<br />

over the existing carpark with minimal<br />

disruption to its operations.<br />

• Allowing for column-free <strong>of</strong>fice space<br />

(22 m span).<br />

• Dealing with difficult site constraints.<br />

Close proximity to other buildings and<br />

major roads, restricted access to the<br />

construction site, and limited headroom<br />

and workspace in the basement<br />

Solutions<br />

• Designing the new building to<br />

‘straddle’ over the existing carpark, using<br />

steel, post-tensioned transfer trusses to<br />

support the weight <strong>of</strong> the additional seven<br />

storeys above it. The steel transfer trusses<br />

were erected in four segments, each<br />

weighing 65 t. A careful study carried<br />

out on the mobile crane’s swinging<br />

radius in relation to site constraints, the<br />

design <strong>of</strong> a temporary erection tower,<br />

and close liaison with the authorities<br />

regarding road closures, ensured safety<br />

during the erection.<br />

• Using composite steel construction<br />

for columns located along the perimeter<br />

<strong>of</strong> the existing carpark and floor beams<br />

spanning 22 m. The use <strong>of</strong> composite<br />

steel increases the material strength,<br />

reduces the weight <strong>of</strong> the structure, and<br />

helps to simplify the construction on<br />

site.<br />

• Using <strong>of</strong>f-site fabrication for<br />

structural elements, minimised traffic<br />

congestion at the site which is within<br />

the busy Central Business District.<br />

• Using a micro-piling system to<br />

address the height and space constraints<br />

within the existing basement, with the<br />

weight <strong>of</strong> the structure reduced.<br />

44 · THE SINGAPORE ENGINEER Jun 2010


<strong>News</strong> & <strong>Events</strong><br />

313@Somerset<br />

Qualified Person<br />

Er. Wong Pui Fun, Joanne<br />

C&S Consultant<br />

Meinhardt Infrastructure Pte Ltd<br />

Builder<br />

Bovis Lend Lease Pte Ltd<br />

Developer<br />

Lend Lease Retail Investments 1 Pte<br />

Ltd<br />

Architectural Consultant<br />

Aedas Pte Ltd<br />

Construction Cost<br />

S$ 220 million<br />

Introduction<br />

313@Somerset is a shopping centre<br />

located on Orchard Road. The project<br />

involved the construction <strong>of</strong> a sevenstorey<br />

retail building, including two<br />

levels <strong>of</strong> carparks and three basement<br />

levels. Located close to the project are<br />

the Somerset MRT station and train<br />

tunnels. Within the site itself are the<br />

entrance to the Somerset MRT station<br />

and the 10 m-wide Stamford Canal,<br />

both <strong>of</strong> which had to be fully operational<br />

throughout the construction.<br />

Challenges<br />

• Integrating and diverting the 10<br />

m-wide Stamford Canal within the<br />

development, while ensuring the canal<br />

remained fully functional during the<br />

temporary diversion.<br />

• Minimising ground movement<br />

throughout the construction, due to<br />

the site’s close proximity to the MRT<br />

station and tunnel.<br />

• Demolishing and re-constructing<br />

the MRT station entrance, while<br />

ensuring the safety <strong>of</strong> the MRT<br />

commuters (50,000 commuters daily)<br />

and pedestrians.<br />

• Overcoming difficult ground<br />

conditions, as the site is sitting on a<br />

thick layer <strong>of</strong> s<strong>of</strong>t soil.<br />

Solutions<br />

• Integrating the Stamford Canal<br />

into the basement <strong>of</strong> the building. The<br />

canal was diverted from its course into<br />

the building via the construction <strong>of</strong> a<br />

sheet-pile wall.<br />

• It was then ‘encased’ in a new canal<br />

box section which sits on the building’s<br />

basement slab / beam.<br />

• Minimising ground movement<br />

using a diaphragm wall (continuous<br />

reinforced concrete wall), T-panels,<br />

and cross diaphragms.<br />

• Constructing temporary sheltered<br />

walkways for commuters and<br />

pedestrians, which required numerous<br />

diversions due to the heavy human<br />

traffic and site constraints.<br />

• Using Building Information<br />

Modelling(BIM), an IT s<strong>of</strong>tware that<br />

allowed the project team to visualise<br />

building drawings and plans in 3D,<br />

and perform various functions (for<br />

example, engineering analysis), for the<br />

safe demolition <strong>of</strong> the existing MRT<br />

entrance.<br />

• Performing a finite element analysis<br />

to gauge probable tunnel movement<br />

and adjacent building settlement, for<br />

the design <strong>of</strong> the building’s diaphragm<br />

wall, due to the difficult soil conditions<br />

on site.<br />

City Square Residences<br />

Qualified Person<br />

Er. Yeo Choon Chong<br />

C&S Consultant<br />

Meinhardt (<strong>Singapore</strong>) Pte Ltd<br />

Builder<br />

Woh Hup Pte Ltd<br />

Developer<br />

City Developments Ltd<br />

Architectural Consultant<br />

Ong & Ong Architects Pte Ltd<br />

Construction Cost<br />

S$188.7 million<br />

Introduction<br />

City Square Residences is located<br />

along Kitchener Road, near the Farrer<br />

Park MRT station. The 910-unit project<br />

involved the development <strong>of</strong> six towers<br />

<strong>of</strong> private residential apartments, with<br />

their heights ranging from 28 to 30<br />

storeys. For the residents, the developer<br />

City Developments Limited incorporated<br />

many eco-friendly features in their<br />

homes. These include green ro<strong>of</strong>ing,<br />

low-emissivity glazing for windows, a<br />

twin-chute pneumatic waste system, and<br />

a system that collects rainwater to water<br />

the landscaping.<br />

Challenges<br />

• Managing excavation works safely,<br />

due to the site’s difficult sub-soil<br />

conditions (the site sits on a 20 m thick<br />

layer <strong>of</strong> s<strong>of</strong>t marine clay), three levels <strong>of</strong><br />

basement, the presence <strong>of</strong> an operating<br />

water mains along the sides <strong>of</strong> the site,<br />

and old shophouses in the vicinity.<br />

• Building condominium apartments<br />

with eco-friendly features.<br />

• Using pre-finished / fitted<br />

prefabricated bathroom units to fulfill<br />

the construction-friendly requirements<br />

<strong>of</strong> the project.<br />

Solutions<br />

• Building a strut-free 126 m diameter<br />

circular diaphragm wall retention system<br />

with capping beams, which facilitated<br />

easy, safe, and fast excavation and<br />

construction <strong>of</strong> the basement structure.<br />

• The adoption <strong>of</strong> high levels <strong>of</strong><br />

pre-cast elements reduces wastage <strong>of</strong><br />

material and manpower at site, increases<br />

productivity, and promotes a cleaner<br />

and safer working environment for the<br />

workers. About 77% <strong>of</strong> the bathrooms<br />

are prefabricated using a reinforced<br />

concrete design support system.<br />

THE SINGAPORE ENGINEER Jun 2010 · 45


<strong>News</strong> & <strong>Events</strong><br />

Green and Gracious Builder Awards 2010<br />

The Green and Gracious Builder<br />

Awards have been conferred on seven<br />

outstanding builders this year, at BCA<br />

Awards 2010. Two builders attained<br />

the ‘Star’ category, the highest tier in<br />

this Award, four others clinched the<br />

‘Excellent’ Award, and another clinched<br />

the ‘Merit’ Award.<br />

BCA launched the Green and<br />

Gracious Builder Awards in 2009 to<br />

promote sustainable environmental<br />

protection and gracious practices among<br />

builders during the construction phase<br />

<strong>of</strong> projects. Builders are rated on their<br />

performance in adopting best practices<br />

in construction site management. From<br />

a two-tier (‘Excellent’ and ‘Merit’) rating<br />

system in 2009, it has been expanded to a<br />

four-tier rating system with the addition<br />

<strong>of</strong> ‘Star’ and ‘Certified’ categories.<br />

The ‘Star’ category, the highest tier,<br />

recognises builders with exemplary<br />

practices in sustainability, graciousness,<br />

and innovation, in their operations, that<br />

enabled them to obtain a minimum <strong>of</strong><br />

90 points. The ‘Certified’ category which<br />

encourages new entrants to adopt basic<br />

green practices in their construction<br />

projects, requires winners to achieve a<br />

minimum <strong>of</strong> 50 points.<br />

Some <strong>of</strong> the best practices <strong>of</strong> the<br />

Award winners include the use <strong>of</strong> piling<br />

methods that produce less noise, rapportbuilding<br />

activities with residents in<br />

the surrounding neighbourhood, and<br />

improving employees’ welfare.<br />

Dragages <strong>Singapore</strong>, one <strong>of</strong> the ‘Star’<br />

category winners, used prefabricated<br />

bathroom units, window facades, planter<br />

boxes, and staircases, extensively in its<br />

projects. These resulted in increased<br />

productivity and cleanliness at the<br />

construction sites.<br />

In one <strong>of</strong> its projects, The Trevista @<br />

Toa Payoh, Dragages introduced ‘green<br />

concrete’ for the key structural elements<br />

<strong>of</strong> the building such as beams, columns,<br />

and slabs, above ground level. The green<br />

concrete is made up <strong>of</strong> recycled materials<br />

like washed copper slag, which partially<br />

replaces the quantity <strong>of</strong> sand used.<br />

Staff welfare was also rated highly<br />

by Dragages. Despite the dusty image<br />

and environment <strong>of</strong> a construction site,<br />

the firm ensured that the cleanliness <strong>of</strong><br />

46 · THE SINGAPORE ENGINEER Jun 2010<br />

the toilets was not compromised. At<br />

one <strong>of</strong> the project sites, The Quayside<br />

Condominium, regular cleaning <strong>of</strong><br />

the toilets earned the builder the<br />

highest rating <strong>of</strong> ‘5-Star’ in the Happy<br />

Toilet Programme from the Restroom<br />

Association (<strong>Singapore</strong>). Dragages was<br />

also the first construction firm to win<br />

the LOO Award from the association, in<br />

2009, for its efforts to educate workers<br />

on toilet etiquette at project sites and<br />

commitment to the maintenance <strong>of</strong><br />

clean toilet facilities. Additionally, in<br />

order to improve inter-team bonding and<br />

camaraderie amongst the workers and<br />

staff, the firm also organised recreational<br />

activities.<br />

‘We are extremely happy and it is an<br />

honour to receive this ‘Star’ recognition<br />

from BCA. Respect, commitment<br />

and integrity are our firm’s core values<br />

that apply to any aspect <strong>of</strong> our work.<br />

We are resolute to be the leader in<br />

sustainable development through<br />

providing sustainable solutions in the<br />

design and construction <strong>of</strong> our projects’,<br />

commented Mr Ludwig Reichhold,<br />

Managing Director, Dragages <strong>Singapore</strong><br />

Pte Ltd.<br />

Hyundai Engineering & Construction<br />

Co Ltd (Hyundai Engineering &<br />

Construction) was another recipient <strong>of</strong><br />

the ‘Star’ Award for green and gracious<br />

practices. Guided by its corporate<br />

environmental sustainability policy,<br />

the company utilises energy-efficient<br />

airconditioners at its site <strong>of</strong>fices, uses<br />

bio-diesel fuel for its machinery, built<br />

a water recycling plant to re-use water<br />

for washing, and conserves water with<br />

Category<br />

water-efficient fittings in the toilets.<br />

Hyundai Engineering & Construction<br />

looks into the welfare <strong>of</strong> its employees<br />

though daily morning exercise, and<br />

provision <strong>of</strong> vending machines and ice<br />

cube dispensers. In addition, the builder<br />

also invests time and discharges its<br />

corporate social responsibility by involving<br />

its employees in community work.<br />

‘As a potential global leader in<br />

engineering and construction, Hyundai<br />

Engineering & Construction endeavours<br />

to develop new techniques, and green<br />

and gracious practices to create a safe<br />

and sound working environment’, said<br />

Mr Im Jin Mo, Managing Director,<br />

Hyundai Engineering & Construction.<br />

The assessment committee also<br />

witnessed several green and gracious<br />

best practices adopted by the ‘Excellent’<br />

Award winners such as Ho Lee<br />

Construction, Millenium International<br />

Builders, Teambuild Construction, and<br />

Chang Hua Construction, and Merit<br />

Award winner, Hexagroup.<br />

In Ho Lee’s upgrading projects, the<br />

builder used diamond cutters to reduce<br />

noise when removing parapet walls.<br />

In one <strong>of</strong> its projects located adjacent<br />

to Northbrooks Secondary School,<br />

Ho Lee initiated the installation <strong>of</strong><br />

airconditioned units in the classrooms<br />

facing the project site, so that the<br />

students could continue their lessons<br />

without inconveniences. Furthermore,<br />

in a joint effort with the school<br />

management to promote a green culture<br />

in the school, it built new bicycle bays<br />

to encourage students to cycle more<br />

<strong>of</strong>ten.<br />

Score<br />

Star Above 90<br />

Excellent 76-90<br />

Merit 61-75<br />

Certified 50-60<br />

Four-tier rating system.


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<strong>News</strong> & <strong>Events</strong><br />

BCA Construction Excellence<br />

Awards 2010<br />

A total <strong>of</strong> 12 Awards and nine Certificates<br />

<strong>of</strong> Merit were given out under BCA’s<br />

Construction Excellence Awards this<br />

year, up from six Awards and two<br />

Certificates <strong>of</strong> Merit in 2009.<br />

Of the 12 award winners, luxury<br />

condominiums under the residential<br />

building category, took up five places.<br />

Two civil engineering projects also<br />

stood out to win Awards. They are<br />

the underground construction <strong>of</strong> the<br />

Kallang-Paya Lebar Expressway (KPE)<br />

and the first stage <strong>of</strong> the Circle Line.<br />

This year, local builder Tiong Seng<br />

Contractors (Pte) Ltd clinched three <strong>of</strong><br />

the 12 Awards - for the construction <strong>of</strong><br />

Parc Emily Condominium, RiverEdge,<br />

and St. Regis Residences (a jointventure<br />

with Kajima Overseas Asia Pte<br />

Ltd). All three condominiums achieved<br />

high CONQUAS scores <strong>of</strong> 94.1, 89.7<br />

and 89.4 respectively, and were certified<br />

under BCA’s Quality Mark (QM) for<br />

Good Workmanship scheme. On the<br />

average, the industry CONQUAS score<br />

for private housing in 2009 was 85.4.<br />

Through the QM scheme, builders<br />

are able to ensure that high quality<br />

homes are delivered to homeowners<br />

consistently so that developers are able<br />

to reduce inconvenience to their clients.<br />

Homeowners <strong>of</strong> QM-certified units are<br />

ADVERTISERS’ INDEX<br />

CSC WORLD PAGE 7, 8, 9<br />

also reportedly more satisfied with their<br />

purchases and required less rectification<br />

work to be done.<br />

Under the QM scheme, each unit<br />

in a newly completed residential project<br />

will be assessed by a set <strong>of</strong> prescribed<br />

standards to ensure the high quality<br />

<strong>of</strong> the internal finishing including the<br />

water-tightness <strong>of</strong> the bathrooms.<br />

As part <strong>of</strong> the requirements, any<br />

major defects discovered during the<br />

assessment will have to be rectified<br />

before the residential units are handed<br />

over to the homeowners. About 30,000<br />

residential units have been committed<br />

to the scheme since it was launched in<br />

2002.<br />

Newly launched units that have<br />

committed to the scheme have<br />

significantly risen over the years.<br />

The general improvement in<br />

construction quality and workmanship<br />

over the years, has led to more projects<br />

qualifying for the Construction<br />

Excellence Awards. As such, the<br />

qualifying scores for some <strong>of</strong> the<br />

categories will be raised for nominations<br />

in 2011.<br />

Since the Awards were introduced in<br />

1986, BCA has conferred 318 Awards<br />

and Certificates <strong>of</strong> Merit, to builders for<br />

quality and workmanship.<br />

GEOSOFT PTE LTD PAGE 3, 18, 19, 20, 21<br />

KALZIP ASIA<br />

LMC PTE LTD PAGE 5<br />

MANCHESTER BUSINESS SCHOOL<br />

LUTRON ELECTRONICS<br />

PENNWELL CORPORATION PAGE 47<br />

PHOENIX SOLAR PTE LTD PAGE 17<br />

INSIDE BACK COVER<br />

OUTSIDE BACK COVER<br />

INSIDE FRONT COVER<br />

BCA AWARDS<br />

2010 scales new<br />

heights<br />

The Building and Construction<br />

Authority (BCA) handed out 159<br />

awards at the annual BCA Awards.<br />

Firms and projects were accorded<br />

recognition for categories such as design<br />

and engineering safety excellence,<br />

construction excellence, universal<br />

design, Green Mark, as well as green and<br />

gracious builder, and built environment<br />

leadership.<br />

A new category <strong>of</strong> Green Mark<br />

Awards, the BCA-NParks Green Mark<br />

for New Parks, was created.<br />

Meanwhile, the government has<br />

introduced incentive funding <strong>of</strong> S$<br />

250 million through the Construction<br />

Productivity and Capability Fund<br />

(CPCF).<br />

The fund consists <strong>of</strong> seven<br />

specific schemes to tackle areas such<br />

as technology adoption, manpower<br />

development and skills upgrading, as<br />

well as capability building in niche areas.<br />

It is coupled with policy changes such<br />

as introducing a new tiered-levy system,<br />

reducing the man-year entitlement and<br />

enhancing the buildability framework.<br />

Although applications for the<br />

CPCF were scheduled to begin from 1<br />

June 2010, the construction industry<br />

has been responding positively to<br />

the productivity call since a series <strong>of</strong><br />

briefings on the schemes in the CPCF<br />

was conducted from mid-April for more<br />

than 2,000 firms.<br />

A group <strong>of</strong> construction companies<br />

(comprising a builder, a consultant and<br />

a concrete supplier), for example, is<br />

preparing to apply for funding under<br />

the Productivity Improvement Project<br />

scheme (PIP) – one <strong>of</strong> the schemes<br />

under the S$ 250 million fund.<br />

To improve one <strong>of</strong> the work<br />

processes, the team is proposing to<br />

introduce self-flow concrete which can<br />

reduce the number <strong>of</strong> workers required<br />

to do concreting work by at least twothirds.<br />

It also reduces the need for<br />

concrete vibrators for their construction<br />

projects, thus saving on both time and<br />

cost.<br />

48 · THE SINGAPORE ENGINEER Jun 2010


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