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News & Events - Institution of Engineers Singapore

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<strong>News</strong> & <strong>Events</strong><br />

New ideas for land optimisation<br />

JTC Corporation (JTC) has developed<br />

two innovative concepts for optimising<br />

the use <strong>of</strong> land for industrial facilities<br />

– the Cluster Industrial Complex with<br />

Mega-hoist (CICM) and the Plug-and-<br />

Play Factory.<br />

The ideas are applicable to all new and<br />

existing industrial estates and industry<br />

clusters.<br />

CICM can be introduced in any<br />

estate where there is high demand for<br />

logistics and a sizeable plot <strong>of</strong> land is<br />

available. However, JTC says it will seek<br />

the feedback from industry players to<br />

determine which clusters will benefit most<br />

from the concept.<br />

The Plug-and-Play Factory is suitable<br />

for estates with high warehousing demand<br />

and which permit the co-location <strong>of</strong><br />

workers’ dormitories.<br />

Feasibility studies and design<br />

development will be completed in two<br />

years’ time. The implementation time-line<br />

will depend on market demand.<br />

The CICM concept envisions the co-location <strong>of</strong> factories, warehouses, supporting industries, showrooms,<br />

R&D, <strong>of</strong>fi ces, and amenities (ie the entire value chain in a particular industry). This achieves greater<br />

industrial land and resource optimisation and greater synergy among different industry players.<br />

CICM<br />

The CICM concept envisions the<br />

co-location <strong>of</strong> factories, warehouses,<br />

supporting industries, showrooms, R&D,<br />

<strong>of</strong>fices, and amenities (ie the entire value<br />

chain in a particular industry).<br />

This achieves greater industrial land<br />

and resource optimisation and greater<br />

synergy among different industry players.<br />

The concept is a major enhancement<br />

to the materials handling cycle and serves<br />

the logistical needs <strong>of</strong> all parties in the<br />

high-rise complex.<br />

The construction <strong>of</strong> a stepped-up<br />

structure which acts as a central cargohandling<br />

spine, and the incorporation<br />

<strong>of</strong> a mega-hoist mechanism, ensure that<br />

materials and goods are moved efficiently.<br />

Land use is intensified as the need for<br />

heavy vehicle ramps, as seen in stack-up<br />

factories, is eliminated.<br />

The system can be shared by the<br />

block <strong>of</strong> manufacturing units (factories)<br />

located on one side <strong>of</strong> the spine and the<br />

warehousing/logistics facilities on the other<br />

side, thus optimising the use <strong>of</strong> resources.<br />

There will be no need for factories to have<br />

their own individual warehouses.<br />

The efficiency in the materials/goods<br />

movement cycle is improved as the value<br />

The Plug-and-Play Factory seeks to optimise land use through the sharing <strong>of</strong> accessways for services, and<br />

through a structurally strengthened central hub that accommodates warehousing, <strong>of</strong>fi ces, amenities,<br />

and workers’ dormitories, to which standard factories can be connected.<br />

chain is integrated in one complex.<br />

Productivity will be greatly increased<br />

and operational costs reduced.<br />

Plug-and-Play Factory<br />

The Plug-and-Play Factory is an industrial<br />

development that allows for the colocation<br />

<strong>of</strong> land-based factories with<br />

central warehousing/logistics support,<br />

<strong>of</strong>fices, amenities, and primary / secondary<br />

workers’ dormitories.<br />

Preliminary analyses, based on<br />

comparisons with JTC’s E9 series <strong>of</strong><br />

standard factories, have shown that land<br />

savings <strong>of</strong> up to 30% and an increase in<br />

the land use intensity <strong>of</strong> up to 70%, can<br />

be achieved.<br />

Land use is optimised through the<br />

sharing <strong>of</strong> accessways for services, and<br />

through a structurally strengthened<br />

central hub that accommodates<br />

warehousing, <strong>of</strong>fices, amenities, and<br />

workers’ dormitories, to which standard<br />

factories can be connected.<br />

Companies can save on the costs<br />

required to build internal roads and<br />

separate workers’ dormitories, and for the<br />

transportation <strong>of</strong> goods.<br />

Companies will also have flexibility<br />

in the configuration <strong>of</strong> production spaces<br />

and in the designing <strong>of</strong> their factories.<br />

Images by JTC.<br />

40 · THE SINGAPORE ENGINEER Jun 2010

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