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Work-related physical fatigue and fatigue management - ICMM

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<strong>Work</strong>-<strong>related</strong> <strong>physical</strong> <strong>fatigue</strong> <strong>and</strong> <strong>fatigue</strong><br />

<strong>management</strong><br />

Schu Schutte<br />

Human Factors Research Group<br />

CSIR Centre for Mining Innovation


Presentation framework<br />

• Is <strong>physical</strong> <strong>fatigue</strong> a problem<br />

in mining?<br />

• How hard do mineworkers<br />

work?<br />

• Interventions to manage<br />

<strong>physical</strong> <strong>fatigue</strong>.<br />

Slide 2<br />

© CSIR 2011 ww.csir.co.za


Factors contributing to <strong>physical</strong> <strong>fatigue</strong><br />

• Mining is often classified as one of the<br />

most <strong>physical</strong>ly dem<strong>and</strong>ing occupations<br />

(heavy <strong>physical</strong> workloads).<br />

• Despite the introduction of technology<br />

hard <strong>physical</strong> work is still performed.<br />

• Physical conditions in workplaces<br />

(temperature, noise, whole-body <strong>and</strong><br />

segmental vibration).<br />

Slide 3<br />

© CSIR 2011 ww.csir.co.za


Why concerned about <strong>physical</strong> <strong>fatigue</strong>?<br />

• Observations that miners complain<br />

about „tiredness‟, high levels of<br />

<strong>physical</strong> exertion <strong>and</strong> „<strong>fatigue</strong>‟.<br />

• Changing demographics of mining<br />

population (aging population, female<br />

mineworkers).<br />

• Physical work requirements should<br />

meet abilities <strong>and</strong> limitations of<br />

mineworkers in order to minimize<br />

<strong>physical</strong> <strong>fatigue</strong> <strong>and</strong> create a safe<br />

work environment.<br />

Slide 4<br />

© CSIR 2011 ww.csir.co.za


Heat stress<br />

VRT<br />

60 - 80º C<br />

Slide 5<br />

© CSIR 2011 ww.csir.co.za


Physically dem<strong>and</strong>ing work<br />

Slide 6<br />

© CSIR 2011 ww.csir.co.za


<strong>Work</strong>place design: Narrow reef mining<br />

Slide 7<br />

© CSIR 2011 ww.csir.co.za


Awkward body posture/whole body<br />

vibration<br />

Slide 8<br />

© CSIR 2011 ww.csir.co.za


Diversity of SA mining population<br />

• No longer all male workforce<br />

• 10% of workforce female by end-<br />

2009.<br />

• Heat intolerance: (♀ 35%; ♂ 5%).<br />

• Aging mining population.<br />

• Not so healthy - chronic disease risk<br />

profile:<br />

- 16 % HIV+<br />

- 40 % high blood pressure<br />

- 30 % overweight<br />

Slide 9<br />

© CSIR 2011 ww.csir.co.za


Slide 10 © CSIR 2011 ww.csir.co.za


Women vs Men in terms of <strong>physical</strong> abilities<br />

• On average lower<br />

aerobic capacities<br />

than men.<br />

• Fatigue: for the same<br />

<strong>physical</strong> task ♀ work<br />

closer to aerobic<br />

capacity than ♂; more<br />

likely to become<br />

<strong>fatigue</strong>d.<br />

• Functional strength<br />

lower than males<br />

Slide 11<br />

© CSIR 2011 ww.csir.co.za


How hard do miners work?<br />

• Limited real-time information (usually estimates).<br />

• Why is this information important?<br />

• Use information to identify occupations with high <strong>physical</strong><br />

<strong>fatigue</strong> risk.<br />

• Identify activities that needs interventions to reduce risk of<br />

<strong>physical</strong> <strong>fatigue</strong>.<br />

Slide 12<br />

© CSIR 2011 ww.csir.co.za


Metabolic rates for various<br />

underground work categories<br />

Slide 13<br />

© CSIR 2011 ww.csir.co.za


<strong>Work</strong> intensity<br />

• Metabolic rate on average<br />

of moderately high<br />

intensity (130 -180 W/m 2)<br />

• Hard work (metabolic rate<br />

181 – 240 W/m 2 )<br />

primarily associated with<br />

“production” occupations<br />

• Very hard work (> 240<br />

W/m 2 ) generally of short<br />

duration<br />

Slide 14<br />

© CSIR 2011 ww.csir.co.za


<strong>Work</strong> Capacity of New Recruits in the SA Mining Industry<br />

100<br />

75<br />

Male (n = 64 000)<br />

%<br />

50<br />

43<br />

39<br />

36<br />

Female (n = 19 572)<br />

25<br />

8 7<br />

18<br />

10<br />

15<br />

20<br />

4<br />

0<br />

Sedentary Light Moderate Heavy Very Heavy<br />

Job Intensity Categories<br />

Slide 15<br />

© CSIR 2011 ww.csir.co.za


Assessment of physiological strain<br />

• Monitor heart rate <strong>and</strong> body core temperature over full<br />

shift.<br />

• Estimate VO2 max, determine physiological strain <strong>and</strong><br />

obtain heart rate profile.<br />

• In order to prevent <strong>physical</strong> <strong>fatigue</strong> the 40% level of VO2<br />

max (HR = 110 beats /min) is recommended when tasks<br />

involve dynamic muscle work.<br />

Slide 16<br />

© CSIR 2011 ww.csir.co.za


Physiological monitoring<br />

Lap top<br />

Data recorder<br />

Data cable<br />

Sensors<br />

Heart rate<br />

Slide 17<br />

Temperature<br />

© CSIR 2011 ww.csir.co.za


Physiological Responses: U/G Winch Operator<br />

-1<br />

HR (bt.min )<br />

160<br />

150<br />

140<br />

130<br />

120<br />

110<br />

100<br />

90<br />

Operate winch (08:00 – 11:30)<br />

In cage (04:42)<br />

Operating winch (11:50 -13:00)<br />

Transport pack support (13:05)<br />

HR<br />

Temp<br />

Chairlift<br />

(15:00)<br />

42.0<br />

41.0<br />

40.0<br />

39.0<br />

38.0<br />

37.0<br />

Temperature (°C)<br />

80<br />

70<br />

60<br />

50<br />

Walking up raise (07:30)<br />

Pulling rope from c/gulley<br />

to face (07:45)<br />

Change rope from face to<br />

c/gulley (11:40)<br />

Install pack<br />

(13:35)<br />

36.0<br />

35.0<br />

34.0<br />

Time (hh:mm:ss)<br />

Slide 18<br />

© CSIR 2011 ww.csir.co.za


Physiological Responses: U/G Winch Operator<br />

160<br />

150<br />

140<br />

Transport pack support (13:05)<br />

HR<br />

Temp<br />

Chairlift<br />

(15:00)<br />

42.0<br />

41.0<br />

-1<br />

HR (bt.min )<br />

130<br />

120<br />

110<br />

100<br />

90<br />

Operate winch (08:00 – 11:30)<br />

In cage (04:42)<br />

Operating winch (11:50 -13:00)<br />

40.0<br />

39.0<br />

38.0<br />

37.0<br />

Temperature (°C)<br />

80<br />

70<br />

60<br />

50<br />

Walking up raise (07:30)<br />

Pulling rope from c/gulley<br />

to face (07:45)<br />

Change rope from face to<br />

c/gulley (11:40)<br />

Install pack<br />

(13:35)<br />

36.0<br />

35.0<br />

34.0<br />

Time (hh:mm:ss)<br />

Slide 19<br />

© CSIR 2011 ww.csir.co.za


Females vs Males<br />

Heart rate<br />

(beats/min)<br />

Core body<br />

temperature<br />

(◦C)<br />

% of HR<br />

> 110 beats/min<br />

Female 121,9 ± 25,1* 37,68 ± 0,37ºC* 49%*<br />

Male 86,1 ± 22,4 37,24 ± 0,44ºC 14%<br />

* Significant difference from males<br />

Slide 20<br />

© CSIR 2011 ww.csir.co.za


Physiological responses: Physiological Data Mining Subject 11 (MT) Team Member<br />

160<br />

140<br />

120<br />

Moving rocks<br />

with shovel<br />

(07:37)<br />

Moving rocks with<br />

shovel (09:55)<br />

Transport<br />

packs <strong>and</strong> build<br />

permanent<br />

support (10:35)<br />

HR<br />

Temp<br />

42<br />

41<br />

40<br />

HR(bt.min -1 )<br />

100<br />

80<br />

60<br />

In cage<br />

(05:14)<br />

Sitting (05:57)<br />

Walk up raise<br />

(13:50)<br />

39<br />

38<br />

37<br />

Temperature (°C)<br />

40<br />

Changing <strong>and</strong><br />

walking (06:47)<br />

Walk down<br />

raise (07:10)<br />

Carry <strong>and</strong><br />

installing<br />

temporary<br />

support (09:30)<br />

36<br />

20<br />

35<br />

0<br />

34<br />

05:02:01<br />

Slide 21<br />

05:32:01<br />

06:02:01<br />

06:32:01<br />

07:02:01<br />

07:32:01<br />

08:02:01<br />

08:32:01<br />

09:02:01<br />

09:32:01<br />

10:02:01<br />

10:32:01<br />

11:02:01<br />

11:32:01<br />

12:02:01<br />

12:32:01<br />

© CSIR 2011 ww.csir.co.za<br />

Time (hh:mm:ss)<br />

13:02:01<br />

13:32:01<br />

14:02:01<br />

14:32:01<br />

15:02:01<br />

15:32:01


Haul truck driver: Physiological responses during night shift<br />

Physiological Responses Subject 14<br />

1 )<br />

Heart Rate (bt.min-<br />

200<br />

190<br />

180<br />

170<br />

160<br />

150<br />

140<br />

130<br />

120<br />

110<br />

Climbing onto<br />

truck (22.55)<br />

Resting head on<br />

steering wheel<br />

while idling (23:48)<br />

Peak following initail drive to<br />

shovel. Marks the start of<br />

hour long period of inactivity<br />

(23.50)<br />

Resumed driving<br />

Sleeping on activities<br />

steerinig (01:10)<br />

wheel (00:11)<br />

Dumping followed<br />

by driving (02:31)<br />

Operator<br />

falling asleep<br />

at wheel<br />

while waiting<br />

(03:22)<br />

Resumation of<br />

driving<br />

activities<br />

(03:35)<br />

Stopped to take<br />

a break (03:41)<br />

Asleep on<br />

steering wheel<br />

(04:21) <strong>and</strong><br />

(04:51)<br />

Temp<br />

HR<br />

Drinking water,<br />

more awake as it<br />

is now light<br />

(05:04)<br />

40.0<br />

39.5<br />

39.0<br />

38.5<br />

38.0<br />

37.5<br />

37.0<br />

Temperature (◦C)<br />

100<br />

90<br />

36.5<br />

80<br />

36.0<br />

70<br />

60<br />

35.5<br />

50<br />

35.0<br />

22:31:06<br />

23:01:06<br />

23:31:06<br />

00:01:06<br />

00:31:06<br />

01:01:06<br />

01:31:06<br />

02:01:06<br />

02:31:06<br />

03:01:06<br />

03:31:06<br />

04:01:06<br />

04:31:06<br />

05:01:06<br />

05:31:06<br />

Time (hh:mm:ss)<br />

Slide 22<br />

© CSIR 2011 ww.csir.co.za


Interventions to manage <strong>physical</strong> <strong>fatigue</strong><br />

• Ergonomics design of workplaces <strong>and</strong> tasks based on the<br />

abilities <strong>and</strong> limitations of workers should be the primary<br />

strategy.<br />

• When technical <strong>and</strong> <strong>physical</strong> constraints in the mining<br />

environment hinder the implementation of this strategy,<br />

the selection of workers on the basis of <strong>physical</strong> abilities<br />

becomes necessary.<br />

• Both the above should form part of a comprehensive<br />

<strong>fatigue</strong> <strong>management</strong> programme.<br />

Slide 23<br />

© CSIR 2011 ww.csir.co.za


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