1965-1979 part 1 - The Old Car Manual Project

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November, 1976 Revised January, 197.7 CHRYSLER C, = DODGE D, W CORDOBA - S PLVMOUTH P, R CHARGER x - ASPEN N - VOLARE H 'Td FOU R-BORE DOWN-D RAFT CLIMATIC CONTROL CARBURETORS NOS. 9071s - 90935 - 91 159 MODEL ENGINE DISPL. C.F.M. ORIGINAL CARB NO. ZIP KIT NO. H,N,R,W,X,S,P. D.C (CALIF) A/T H, N, R, W, S, X (NON-CALIF) - Am H, N,R,W, X.S, P, D, C (NON-CALIF! A n 3604 3604 3604 850 850 850 90765 90938 91 15s 902-310 902310 902-3 10 CARBURETOR SPECIFICATIONS AND ADJUSTMENT DATA - SEE BACK PAGE FOR PROCEDURE CARB. NO. THROTTLE BORE I-% (PI 2-% lS1 FLOAT LEVEL 13H6 PUMP CHOKE STAGE STAGE CONTROL 1 2 LEVER CHOKE BREAK HEGH LOW --------- 112 191325132 FAST IDLE CAM LINKAGE 9093S 1-5 1 ~ ) 13116 112 23/64 3318 19/32 3132 3/32 24 lS1 ------ "lSS I-n (PJ 19/32 5/32 3/32 2-l4 13116 15/32 23/64 3.318 (S) 5/16 3-318 3132 UNLOADER 5116 511 6 BOWL VAPOR VENT 13116 1311 6 MOTOR TUNE-UP - BE ACCURATE! -.- WHEN SERVICING CARBURETOR, ALWAYS REPLACE GASKETS, PUMP PLUNGER, NEEDLE & SEAT TO RESTORE TOP PERFORMANCE. THESE PARTS ARE AVAlLABLE IN CARTER Z lP KIT LISTED ABOVE. lNSTALL NEW CHOKE PULL OFF ANDIQ'R CHOKE ASSEMBLY AT EVERY TUNE-UP. Printed in U.S.A. O Carter QCp Carburetor Division St. Louls, Mlsmurl 63132 U.S.A. - -
a CARBURETOR ADJUSTMENTS FLOAT LEVEL: With bowl cover inverted, gasket installed and I wide open. 2. Check to see that air valve and shaft are operating floats resting on seated needle, the dimension of each float freely. 3. To adjust, rotate adjusment plug (inner) counterfrom bowl cover gasket to bottom side of floar at autar end clockwise until air valve just contacts the stop. Then turn 1% should be as specified. To adjust, bend lever. NOTE: Never additional turn. While hotding the adjustment plug in this allow lip of float to be pressed against needle when adjusting. position, tighten Icck plug. SECONDARY THRMTLE LINKAGE: Open throttle valves to the wide open position. The primary and secondary throttle shaft stops, should conract casting at the same time. To adjust, bend link. Do not attempt to adjust secondary throttle vatves to the wide open position. SECONDARY THROITLE LEVER PICK-UP: Apply light pressure downward an the fast idle screw to move choke contr.01 lever to the wide open choke psition. The clearance between pick-up Fever and top of secondary lever should be .075". To adjust, bend rear tang on throttle lever. PUMP: (STEP 1) urn the idle speed screw inward until it just touches the stop on throttle levsr, then turn in two (21 more turns. Wirh throttle connector rod installed in the center hole of pump arm, 49076); inner hole on (90931;outer hole I9115), the dimension from top of bowl cover to top of plunger shaft should be as specified. To adjust, bend throttle connector rod. (STEP 2) With choke valve wide open, open throttle slowly until the secondary throttle shaft begins to move. Hold in this position. Measure again from top of bowl cover to top of plunger shaft. The dimension should be as specified. To adjust, bend pick-up arm On the primarlf throttle shaft dog. CHOKE CONTROL LEVER: Off vehicle - place the carburetor on flat object with surface flush against bortom of flange. Close the choke valve by pushing on choke Ievw. with throttle partially open. Measure the vsrtical distance from top of rod hole in control lever down to flat surface simulating carburetor bottom. This dimension should be as specifled. To adjust, band choke connector rod. AIR VALVE OPENING: Wirh air wlve wide open there should be X" between air horn wall and innsr edge of air valve, To adjust, band corner of air valve with pkiers. AIR VALVE SPRING: 1. Loosen lock plug. Rotate adjustment ptug (inner) clockwise to allow air valve to position itself to I DIAPHRAGM CONNECTOR ROD: With diaphragm stem fub depressed and air valve closed. there should be ,040" between air valve and stop. To adjust, bend diaphragm connedtor rod. .. , CHOKE HIGH AND LOW VACUUM BREAK: (STEP 1) Open I throttle slightlv to release the fast idle cam. Seat diaphragm by using outside vacuum wurce. Hold levers together with smalf clamp, Move choke valve toward the closed position by / applying a light closing pressure to choke rod lever. The dlrnensiorn between lower edge of choke valve and inner wall I of air horn should be as specified. To adjust, bend tang that contacts choke diaphragm rod, I (STEP 2) Remove small clamp from choke Iwer. Follow the 1 same prwedure as Step 7. The dimension should be as specified. To adjust, place screw driver in tang and bend as required. I ;FAST IDLE CAM AND LINKAGE: With fast idle screw on second highest step of fas? idle cam, close choke valve as far as 1 possible. The dimension between the lower edge of choke valve and inner wall of air horn should be as specified. To adjust, bend connector rd. [ UNLOADER: With throttle valves wide open, close choke as far as possible without forcing. The dimension between lower edge / of choke valw and inner wall of air horn should be as I specified. To adjust, bend front tang on fast idle control laver. I 1 top I BOWL VAPOR VENT (ON CAR): With throttle valves set at curb Idle. remove plug from air horn and insert a narrow ruler in hole. Rest ruler lightly on top of valve. The dimension from of valve to top of carting should be as specified. To adjust. bend operating lever. FAST IDLE ON CAR: With fast idle screw on second step and against shoulder of first step of cam, adjust fast idle screw to specifid R.P.M. on decal in engine compartment. ; TRANSDUCER: (90931 See car manufacturer" manual. PARTS LIST PART NAME Ftanqe ~skoa .................... A,, vo1uc ...................... Chokn volvoarremMv. ............... Bwl vent plug ..............-. Alr ualvn adiurrment plug. ............ Airvillvwlockplug.. ............... Choke rhalr lovar . . . . . .......... Atr volvo rhalt L lover 8SWnblV ............ Choto counterrhwll lwsr ............... Choke lcver ldulerl .................. Funl lnlrrt fllrlno ................... Purn~dlxhnrgcch~k needle. ............ a Nscdle reat gasket ........ ,121 . Fucl inlet lit!lng wkol, .............. ldrr pnrochmnr screw garkel ............ Floau orlemblv ................. 17) . Molcrang rod arm pin ................ Flonr p ~n ...................- 12) Needle & sent snarnbly ............. (21 idlr mtxtura acrerr .............. [21 . Pump l#!t & hovrlng nrrsmblv. ........... Bowl vcnt oporotlng leverslaembly. . . . . . . . . . Fnrt ~dle operalhnserm almbly .......... Bwl vcn! arm .............--.... Unwl ven~ opernnng arm 19078.91151 ........ Solemld Opratrnn lover ~rremhlv [9083). ...... F.lsa Idln rnwd rcrw rprrns- ............. Pumo spbng lupperl ................. Idle rnwlurc groundiw rcrm Iorlng ...... 131 . Anr vsluerprlng. ................ Bml upnt erm sprang ................ Vacuum pisaon rrrrinfl.. . . . . . . . . . . ldl~ apcsrl scrrm sprang t9078.91 151 ......... Idlu on,lchmonu d#aph?ngrn spring ........ Chokc lwcr sprhng ...........--.-. R~to~ner ............--. .I51 . Int.hks chack retainer arrmblv lure 84.447113 .... Rump plunpr arremblv lure 64441UI ........ UIILIIICC p~ckage Icanrisus 01 1 63.4265. 1 64.43951. St~p-up cowr plnlc lL.HI. ............ Srcp.upeovnr plnlo lR-HI. .............. .-. Sruo.uu obruon cover dele .............. 613.1A ~1l;tud~compenrslor 19076.9115h ......... 72-93s IdIc cnrlthmcnu alsarnbly 1907&.91151. . . . . . . . 72-101s lrllc cnrlchmcnl arremhlv 1!3M31 .......... 76.1938 Mouorrnn rod 4,071" x -051" r 04W) 19078.91151 75.2195 Molerang rod t.010" x .062" x .0d5"1 [90931. ,121 121 . *W-70 lrllu mir!urc lcrrw llmlrer cap ........ 101-387 Idlo rpnal rcrm (9076, 91151 ...........- 101.421 PLrmp arm xrew .................. 'Purtr gold In Tuo.Klt Only NOTE Flgurm In pnrsnlher#r Indlcnte number of paecer urcd m one carhuretnr Where no i~gure lr shown only one 41 usad Part No. 301.505 101.531S 101.537 101-596 101-616 t01.611 101.618 101.628 101~628 101635 1016-57 t01.680A 101.693 101.702 101-710 105A.BZ 111 110 ltl.122 111 123 113 210s 116 2W t 15.5Ml 115507 115521 175522 115552 117.190 120.4W2 ?2[1.51335 12@5143$ '121 662 '121 761 '121 789 m111.818 *121.823 1363C4 136308 1dG3W 145406 '150A 14 16&317S 163.131 PART NAME Solemrld brocket Krew 19093b ....... ldro pnrlchmenl Icrew Ishotrl (9W3)- - - - Idle enrlchrnenr dlaohragm cwer wrevv. .. A,, choke valve & lcvw web. ....... Bowl touer urm ............. Cower pla~fi rcrcw. ............ Pump leu hourlng vrew . . . . . . . . D~aDhragm hracker Icrm. ...... Ground~ngedlvrunq wrm ......... Solenold & bowl vent operalingarm ICraW. Fan ,dl@ owroahng lever Icrw ....... Alt~rud cornwnwuor rcrm 19076.91 151 - Choke counterrhall Iwer scravr. .... Fasi rdle speed lcrlrr ............ Idle enr?chmcnr %crow [Ioql........ Snlsnordlock nut 19W31. ........ Pump arm [9076.91151 ........... Mclcrlng rwl arm. . . . . . . - - . . . . . Pump arm lqO911. ................ thekc coun~ctrhnll L lwer assembly. ........ Choke lwor .................... Row! vanr conneclnr rod ............... Far1 tdtcconne?lOr ral ................ Choke connecror rod ............... Chnks draplrraqm connector rod ......... Throtlle connccror rod. ............ Cum" c0nnFXtnr I,"* ................ Prnmary meler~ng ]el .............. 121 Secondwry mcusrlng j@l 19078.9115). ... .I21 . Smondary rnclwiw let 190931 ---..... ,121 . Pump 1c1 hmrnng wrker .............. Al~~~uu~comoen~tor pnsker (9576.91 151 . ldlc onrlchmcnt csrl#ns salker ........-... Bodv llong? gasket , , , , , . , - , - , A,, horn qasr~r .................. ~Thrntrle rhall rDfingwarher ............ 020kedua~hragrnmnnectOr rodrrmhw ...... Choke dlaphrwm hew ............... Pump parmge lube ................ Pln lprhn, ...................... Sippup nlllon & lbnk aswrntdy. ........... Ousd X rnng. ................ -121 . ............... - Idle ~nr~chmun~ diaphrap rrfover. ...... Sccondnrv htlle plate .......... ... 164.30 ,Grommet st-I. 17b1228 t7C-1407S Th~rnlMIaucob1 hou,ing & rcd arrambly . 106.tSB 202.665s Cnohc d#aphrwqrn & bracket arremblv *203430$ Idle en
Page 1: FORM 9997E NOVEMBER, 1966 Revised M
Page 6 and 7: CARBURETQR ADJUSTMENTS FLOAT LEVEL:
Page 9 and 10: PARTS LIST PART NAME PART NO.' PART
Page 11 and 12: CARBURETOR ADJUSTMENTS FLOAT LEVEL:
Page 14 and 15: FORM 5680 February, 1978 1978 "-V8"
Page 16 and 17: ' FORM 5681 Januarv. 1978 . . 1 7 V
Page 18: FORM 5679A JANUARY, 1978 Revised Ap
Page 24 and 25: FORM 5664A December, 1976 Revised J
Page 27: FORM 5576 DECEMBER, 1977 1977 "Vm"
Page 31: a mcARTERQ FORM 5657A Revised April
Page 38: 1977 "V€B" CHRVSLER C, DODGE D, W
Page 42: FORM SGSOA OCTOBER, 1976 Revised Fe
Page 48: FORM 56586 NOVEMBER. 1976 Rev~sed M
Page 52: 'E9?6 raverr CHWYSLER C, - DODGE D,

1965-1979 part 1 - The Old Car Manual Project

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