Manual - Peppas Ltd Combustion - energy controls

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Conformity Certification (summary) Manufacturer: Medenus Gas-Druckregeltechnik GmbH Address: Saßmicker Hammer 40 D-57462 Olpe-Saßmicke certifies that the products: R 100, R 100-U, R 100-UD, R 101 Gas Pressure Regulator/Governor S 100 Savety Shutoff Valve SL 10 Savety Blow off Valve were submitted to an EC Type Examination and conform with the basic requirements of the directives 90/396/EC EC Gas Appliances Directive in its valid version. For devices which are additionally marked with the CE sign a certification about the EC type examination is present referring to 97/23/EC EC Pressure Equipment Directive Test report: CE 0085 File Number 06-0474-GEU Basis for the EC Type Examination are the harmonized European standards and/or national standards: DIN 3380 Regulator Group RG 10 DIN 3381 Savety Shutoff Valve (SAV) shutoff group SG 10 Marking (PIN) according Gas Appliances Directive CE-0085AQ0410 type R 100 CE-0085AQ0881 type R 101 CE-0085AQ0880 type S 100 CE-0085AQ0879 type SL 10 Marking according Pressure Equipment Directive The supervision of the quality assurance system is ensured by the DVGW. Olpe-Saßmicke, 2006.07.14 Martin Clemens Managing Director Basic language for translation of the manual is in German. Content 1 Important instructions 1.1 Guarantee and liability 3 1.2 Symbols, instructions 3 1.3 Abbrevations 3 2 Safety information 2.1 Dangers when using the equipment 3 2.2 Personnel requirements 3 2.3 local codes of practice 3 2.4 Hand-over and operating instructions 3 2.5 Safety in operation 3 2.6 Actions when gas is smelt 3 3 Technical descriptions 3.1 R 100, R 101 Construction and function 4 3.2 S 100 Construction and function 5 3.3 SL 10 Construction and function 5 3.4 Operating conditions 5 3.5 Product-Specification 5 3.6 R 100/R 101-Dimensions 6 3.7 S 100-Dimensions 7 3.8 SL 10-Dimensions 7 3.9 Materials 7 4 Installation S 100, R 100/R 101 and SL 10 4.1 Basic gas train installation 8 4.2 Installation into the gas train 9 4.3 Works on the gas train 10 4.4 Soundness test 10 5 Commissioning and Operation 5.1 Gas line filling and venting 10 5.2 Set regulator/governor 11 5.3 R-Spring removing and fitting 11 5.4 Pressure checks 11 5.5 R-Springs for outlet pressure P 2 12 5.6 SL 10-Safety blow off valve springs 12 5.7 S 100-High pressure setting 13 5.8 S 100-Low setting 13 5.9 SL 10-Setting 13 5.10 S 100-Springs for MAX.-outlet pressure 14 5.11 S 100-Springs for MIN.-outlet pressure 14 5.12 S 100-shutoff and reset 14 6 Faults, cause and rectification 15 7 Servicing and repairs 15 8 Replacement of parts 8.1 Repairs 16 8.2 Order data 16 8.3 Replacement parts 16 R 100 R 101 S 100 SL 10 2
1 Important instructions The manual contains all Informations for authorized qualified personnel for correct assembly, commissioning, setting, servicing, fault finding and repairs. It is an integral part of the equipment and must be kept permanently on site. The notes and instructions must be followed at works with the equipment or the gas train. 1.1 Guarantee and liability Liability will not be accepted or met any guarantee claims for personal injury or damage to property arising as a result of not paying attention to one or more of the causes below: • Use of the equipment as the intended conditions. • Proper assembly, commissioning, setting, operation and servicing of the equipment. • Operating the product only with correct installed and functioning safety and protection devices. • The instructions of assembly and operation of the equipment resp. the whole plant. • The servicing instructions. • Properly executed repairs. • Use of correct fuel gas. • No obstruction or damage of supply lines. • Use of original MEDENUS spare parts or • Force majuere. Strictly forbidden • Constructional alterations of the equipment. • Continued use despite the occurrence of a fault. 1.2 Symbols, instructions In the manual symbols mark safety instructions to inform which, if not followed, could result: ATTENTION Damage of the device, the destruction of the plant or environmental damage. DANGER Serious injury to health or death. 1.3 Abbrevations Abbrevations are explained as follows: P Gas pressure on inlet of regulator/governor 1 P Gas pressure on outlet of regulator/governor, controlled 2 V Flow rate (normal volume V N ) m 3 n/h SSV Safety shutoff Valve SBV Safety blow off Valve 2 Safety informations 2.1 Dangers when using the equipment MEDENUS-products correspond to the relevant existing standards and guidelines and the recognised safety laws. However, improper use of the devices could cause danger for the user or a third party, or result in damage of the device or plant. Therefore the equipment is only to be used • for its intended purpose • under proper conditions • with reference to the information of that installation and operating instruction as well as the inspection and servicing specifications which are valid for the effiency and safety of the whole plant. Malfunctions or faults must be rectified immediately. 2.2 Personnel requirements Installation of the equipment should only be made by competent personnel. For setting and repairs only qualified persons are authorized. 2.3 local codes of practice To local regulations and codes must be payed attention and observed, concerning • Gas lines, installation of the gas plant • Gas supply • Works on the gas plant • Safety guidelines. 2.4 Hand-over and operating instructions The operating instruction shall be passed by the contractor to the operator of the gas plant prior to hand-over. The operator is to be informed that the manual must be kept carefully. 2.5 Safety in operation The equipment is only to be used under correct working order of all safety devices. At least once a year the equipment should be checked by an agent of the contractor or qualified person for signs of visible damage and workability. Depending to plant conditions more frequent safety checks may be required. 2.6 Actions when gas is smelt • Close gas shutoff valve. • Avoid open flame or spark generation by switching on electric units, lights, mobile phones etc. • Open windows and doors. • Warn all occupants and evacuate the building. • The appropriate gas installer or gas supplier is to be informed from outside the building. 3
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Manual - Peppas Ltd Combustion - energy controls

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