TRADE OF VEHICLE BODY REPAIR - eCollege

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Module 3– Unit 4 Figure 37: Body Side Assemblies, Roof, BC-Post, Front and Rear Doors 1 A-post RH and LH 2 A-post lower reinforcement RH and LH 3 A-post upper reinforcement RH and LH 4 Header rail 5 Roof panel 6 Sunroof frame 7 Roof rear cross member 8 Cantrail RH and LH 9 Body side assembly RH and LH 10 Front door frame RH and LH 11 Front door skin RH and LH 12 Front door crash rail RH and LH 13 Rear door frame RH and LH 14 Rear door skin RH and LH 15 Rear door crash rail RH and LH 16 Intermediate sill RH and LH 17 B-post reinforcement RH and LH Vehicle Body Repairs - Phase 2 57
Module 3– Unit 4 Roof Panel The roof panel is one of the largest of all major body panels and it is also one of the simplest in construction. The area which the roof covers varies between different makes and models of cars. On some cars, the roof panel extends downwards around the windscreen so that the windscreen opening is actually in the roof. On some cars the roof ends above the rear window, while on others it extends downwards so that the rear window opening is in the lower rear roof. When this is the case the roof panel forms the top panel around the rear boot opening. Some special body designs incorporate different methods of rear window construction, which affects the roof panel; this is particularly true for estate cars, hatchbacks and hardtop convertibles. Alternatively the top is joined to the rear quarter panel by another smaller panel which is part of the roof assembly. The stiffness of the roof is built in by the nature given to it by the forming presses, while reinforcements, consisting of small metal strips placed crosswise to the roof at intervals along the inside surface, serve to stiffen the front and rear edges of the windscreen and rear window frames. In some designs the roof panel may have a sliding roof built in or a flip-up detachable sunroof incorporated. Rear Quarter Panel or Tonneau Assembly This is integral with the side frame assembly and has both inner and outer construction. The inner construction comprises the rear wheel arch and the rear seat heelboard assembly. This provides the support for the rear seat squab in a saloon car; if the vehicle is a hatchback or estate car, the two back seats will fold flat and the seat squabs will need no support. This area is known as the rear bulkhead of the car; it gives additional transverse strength between the wheel arch sections and provides support from the rear seat. The rear bulkhead also acts as a partition between the luggage and passenger compartments. Vehicle Body Repairs - Phase 2 58
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TRADE OF VEHICLE BODY REPAIR PHASE
Page 3 and 4:
Table of Contents Transport Studies
Page 5 and 6:
Figure 33: Body Shell Assembly ....
Page 7 and 8:
Module 3- Unit 4 Introduction Trans
Page 9 and 10:
Module 3- Unit 4 The real beginning
Page 11 and 12: Module 3- Unit 4 Figure 3: The Aust
Page 13 and 14: Module 3- Unit 4 The design of the
Page 15 and 16: Module 3- Unit 4 1895 First motor r
Page 17 and 18: Module 3- Unit 4 Phaeton: A term fr
Page 19 and 20: Module 3- Unit 4 Figure 4: Vehicle
Page 21 and 22: Module 3- Unit 4 Computer-aided Des
Page 23 and 24: Module 3- Unit 4 The main aim of th
Page 25 and 26: Module 3- Unit 4 • Restraining th
Page 27 and 28: Module 3- Unit 4 Crumple Zone The c
Page 29 and 30: Module 3- Unit 4 As competition to
Page 31 and 32: Module 3- Unit 4 Figure 10: Safety
Page 33 and 34: Module 3- Unit 4 The Development an
Page 35 and 36: Module 3- Unit 4 transmission or dr
Page 37 and 38: Module 3- Unit 4 During the wind tu
Page 39 and 40: Module 3- Unit 4 Figure 18: Basic F
Page 41 and 42: Module 3- Unit 4 Body Engineering f
Page 43 and 44: Module 3- Unit 4 Figure 24: Composi
Page 45 and 46: Module 3- Unit 4 Glass Fibre Compos
Page 47 and 48: Module 3- Unit 4 Figure 29: Espace
Page 49 and 50: Module 3- Unit 4 Basic Body Constru
Page 51 and 52: Module 3- Unit 4 The rear end of th
Page 53 and 54: Module 3- Unit 4 Identification of
Page 55 and 56: Module 3- Unit 4 Figure 33: Body Sh
Page 57 and 58: Module 3- Unit 4 Figure 34: Complet
Page 59 and 60: Module 3- Unit 4 provided by box se
Page 61: Module 3- Unit 4 Figure 36: Main Fl
Page 65 and 66: Module 3- Unit 4 In general the rea
Page 67 and 68: Module 3- Unit 4 Figure 38: Exterio
Page 69 and 70: Module 3- Unit 4 1 3 4 2 1. Front r
Page 71 and 72: Module 3- Unit 4 Front End Panel Re
Page 73 and 74: Module 3- Unit 4 Front Inner Wing A
Page 75 and 76: Module 3- Unit 4 Centre Pillar Body
Page 77 and 78: Module 3- Unit 4 Rear End Panel Ope
Page 79 and 80: Module 3- Unit 4 Interior Trim Figu
Page 81 and 82: Module 3- Unit 4 Summary Early vehi
Page 83 and 84: Module 3- Unit 4 6. How are vehicle
Page 85 and 86: Module 3- Unit 4 6. By fitting side
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TRADE OF VEHICLE BODY REPAIR - eCollege

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