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CURRENT & FUTURE TECHNOLOGIES IN AUTOMOTIVE ENGINEERING SIMULATION<br />
In addition to the material models used other topics, such as model creation<br />
and quality of measured properties, may affect the choice made. If we list<br />
the issues raised by CAE engineers we find a general need for<br />
improvement in current practice for materials characterisation as follows:<br />
• For modelling plastics, foams, and reinforced plastics, best practice<br />
is rarely used.<br />
• The influence of the production process is not sufficiently taken into<br />
account.<br />
• CAE engineers need better training to use best practice materials<br />
characterisation.<br />
• For many best practice methods, input data relevant to material<br />
models are missing.<br />
• Along with material issues, other demands seem to have just as<br />
important an influence on the product quality or development<br />
process.<br />
4.3.4 Best Practice—When to use it?<br />
An important topic that has been discussed intensely is the impact of a<br />
defined best practice on the time taken during development to apply it. The<br />
main problems with using best practice materials characterisation in the<br />
complete development process are as follows:<br />
• Relevant test data is not available.<br />
• In the early phase, decisions about which material to use have not<br />
been made.<br />
• Geometry data is insufficient and inaccurate in the early<br />
development phase.<br />
• Working with characteristic curves for concept evaluation is faster.<br />
• Rapid geometry changes dominate the early development phase.<br />
The chart below (Fig. 4.3.4.1) illustrates the potential benefit of applying<br />
best practice materials characterisation in relation to the phases in the<br />
development process.<br />
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SIXTH FRAMEWORK PROGRAMME PRIORITY [6.2] [SUSTAINABLE SURFACE TRANSPORT]<br />
012497 AUTOSIM