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Download - Autosim Autosim

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CURRENT & FUTURE TECHNOLOGIES IN AUTOMOTIVE ENGINEERING SIMULATION<br />

In addition to the material models used other topics, such as model creation<br />

and quality of measured properties, may affect the choice made. If we list<br />

the issues raised by CAE engineers we find a general need for<br />

improvement in current practice for materials characterisation as follows:<br />

• For modelling plastics, foams, and reinforced plastics, best practice<br />

is rarely used.<br />

• The influence of the production process is not sufficiently taken into<br />

account.<br />

• CAE engineers need better training to use best practice materials<br />

characterisation.<br />

• For many best practice methods, input data relevant to material<br />

models are missing.<br />

• Along with material issues, other demands seem to have just as<br />

important an influence on the product quality or development<br />

process.<br />

4.3.4 Best Practice—When to use it?<br />

An important topic that has been discussed intensely is the impact of a<br />

defined best practice on the time taken during development to apply it. The<br />

main problems with using best practice materials characterisation in the<br />

complete development process are as follows:<br />

• Relevant test data is not available.<br />

• In the early phase, decisions about which material to use have not<br />

been made.<br />

• Geometry data is insufficient and inaccurate in the early<br />

development phase.<br />

• Working with characteristic curves for concept evaluation is faster.<br />

• Rapid geometry changes dominate the early development phase.<br />

The chart below (Fig. 4.3.4.1) illustrates the potential benefit of applying<br />

best practice materials characterisation in relation to the phases in the<br />

development process.<br />

24 |<br />

SIXTH FRAMEWORK PROGRAMME PRIORITY [6.2] [SUSTAINABLE SURFACE TRANSPORT]<br />

012497 AUTOSIM

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