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Contents Executive Summary .................................................................................... 1 1. Introduction ...................................................................................... 3 2. Awareness Statement ...................................................................... 5 3. CAE at Different Stages in Product Development ........................ 7 4. The AUTOSIM project .................................................................... 11 4.1 The Three Selected Key Technology Areas Within the AUTOSIM Project: their Interdependencies and Overlap. ........................................ 11 4.2 Integration of Simulation into the Development Process ............. 12 4.2.1 Best Practice Topics Covered Within Working Area Integration ...................................................... 15 4.2.2 Breakthrough Technology Topics Covered Within Working Area Integration ...................................................... 17 4.3 Materials Characterisation ............................................................ 21 4.3.1 Initial Topics .......................................................................... 21 4.3.2 Refinement of Topics—Questionnaire and Materials Matrices ................................................................................. 21 4.3.3 Best Practice—Is it already in use? ...................................... 22 4.3.4 Best Practice—When to use it? ............................................ 24 4.3.5 Breakthrough Technologies—How to identify them? ............ 26 4.3.6 Development of a Methodology for Materials Characterisation .................................................................... 28 4.4 Improving Confidence in the Use of Simulation ........................... 30 4.4.1 Introduction ........................................................................... 30 4.4.2 Current engineering perceptions and concerns with CAE confidence ............................................................................. 31 4.4.3 Outcomes from the AUTOSIM project concerning CAE confidence ............................................................................. 32 4.4.4 Validation (Physical model) ................................................... 33 4.4.5 Staff training (Human resources and organisation) .............. 39 4.4.6 Material Data (Data validity) .................................................. 42 4.4.7 Mesh Discretisation (Digital model) ...................................... 44
4.5 How To Move On ......................................................................... 45 4.5.1 Efficient Deployment of Digital Prototypes ............................ 45 4.5.2 Becoming Faster in the Conceptual Design Phase .............. 46 4.5.3 Clearly Defined Materials Characterisation Methodology ..... 48 4.5.4 Accelerating the Model Preparation Phase .......................... 50 4.5.5 Robust Design and Complexity Management ...................... 53 4.5.6 Current Status and Future Trends in CFD ............................ 54 4.5.7 Design-to-Cost ...................................................................... 57 5. Conclusions ................................................................................... 61 6. List of Technical Workshop Presentations ................................. 63 6.1 1st Technology Workshop ............................................................ 63 6.2 2nd Technology Workshop .......................................................... 65 6.3 3rd Technology Workshop ........................................................... 66 6.4 4th Technology Workshop ........................................................... 68 6.5 5th Technology Workshop ........................................................... 69 6.6 6th Technology Workshop ........................................................... 71 7. References ...................................................................................... 73 8. Appendix 1: Glossary of Terms .................................................... 77
Page 1 and 2: Current & Future Technologies in Au
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APPENDIX 1: GLOSSARY OF TERMS • U
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