Air-operated grease gun DFP 1000 - Hallbauer Viernheim

Hallbauer Industries GmbH
P.O. Box 1340 68503 Viernheim
Industriestrasse 18 68519 Viernheim
Germany
Parts and technical service guide
Product: Air-operated grease gun „DFP 1000”
Part nos.: 10210/ 10211
Issue: 11/2010
Phone + 49 6204 7095-38 or-40
Fax +49 6204 7095-33
info@hallbauer-viernheim.de
www.hallbauer-viernheim.de
Description
Professional air-operated grease gun „DFP 1000” with extension pipe or safety high-pressure rubber
hose with 4-jaw Profi-nozzle
�� practical one-hand operation
�� controlled grease dispensing by single action – 1ccm/ 0,03oz per stroke at 400 bar/ 5.800 psi
�� air pressure 2 - 6 bar/ 29 - 87 psi
�� pressure ratio 1:60
�� two-way loading with filler pump FG or bulk grease
�� connecting thread 1/8” BSP=G1/8"
�� display carton
�� capacity 1000ccm/ 30oz
10210 Air-operated grease gun „DFP 1000” D with extension pipe 103/BSP with 4-jaw Profi-nozzle
10211 Air-operated grease gun „DFP 1000” G with safety high-pressure rubber hose 110/BSP with 4-jaw Profi-nozzle
Installation
1. Connect the outlet tube to the outlet of the gun and tight it well.
2. Connect the gun to a compressed air line (the use of quick coupler and connector is recommendable). The air
pressure must be between 3 and 10 bar, 6 bar is recommended.
Note: An air closing valve must be installed, in order to be able to close the compressed air line at the end of the
day.
Filling possibilities
�� With the professional filler pump FG plus
�� With bulk grease
Filling with the filler pump FG-plus
Filling of the empty air-operated grease gun
�� Put the grease gun with slight pressure into the filling muff (3), check valve in the filling
muff is opened.
�� With approx. 18 strokes, the grease gun is filled.
Manual filling
�� Disconnect the quick coupler (2).
�� Unscrew the container (1).
�� Push the piston down to the bottom of the container and fill it with grease.
�� Replace the container (1) and reconnect the quick coupler (2).
Hallbauer Industries GmbH P.O. Box 1340 68503 Viernheim www.hallbauer-viernheim.de 1

Air -operated grease gun „DFP 1000” Part nos.: 10210/ 10211
Technical safety information
Trouble shooting
Symptoms Possible reason Solutions
Issue: 11/2010
�� The pressure may not exceed 7 bar in the air admission.
�� Before each repair or maintenance work, the air connection must be disconnected and the pressure relased by
pulling the trigger.
�� Never point greasing pistol at people or animals. Danger of injury!
�� Use only security tested parts as accessory.
No grease delivery when the trigger No grease in the container. Fill the container.
is pulled.
Air pockets in the gun or container. Compact the grease in the container.
Release the air with the relief valve.
Grease outlet obstructed. Disassemble and clean the outlet
valve. Remove the screw and clean
the conduit between the container
and the outlet.
Grease comes out without pulling the Dirt in the outlet valve. Disassemble and clean the outlet
trigger.
valve, replace in case of damage.
Air leaks from the air valve needle. Damaged air valve O ring. Replace the O ring.
The air motor does not function Damaged air valve. Replace the air valve.
when the trigger is pulled.
Damaged piston plate or air piston. Replace the damaged part.
Damaged air motor O ring. Replace the O ring.
Accumulation of grease in the bottom
of the container.
Worn out grease plunger. Replace the container assembly.
Repair and cleaning precedures
ATTENTION: Before starting any kind of maintenance or repairing, disconnect the compressed air supply and pull
the trigger to release the grease pressure.
Outlet valve
1. Unscrew the outlet nut (A1) and remove the spring (A2) and the ball (A3).
2. Clean these parts as well as the ball seat in the gun body. Replace if necessary.
ATTENTION: Assemble the parts in their original positions.
Air valve
1. Unscrew and remove the threaded plug (C1).
2. Remove the spring (C2) and the valve (C3). Clean or replace.
3. Remove the trigger pin and the trigger (C6). Unscrew the needle guide (C4)
and remove it together with the air valve needle (C5). Replace the O ring
(C7).
Air motor
1. Unscrew and remove the five screws (B1) and remove the handle (B2) and O ring
(B3).
2. Take out the air motor assembly by pulling the nut (B4) and replace the damaged
parts.
Hallbauer Industries GmbH P.O. Box 1340 68503 Viernheim www.hallbauer-viernheim.de 2

Air -operated grease gun „DFP 1000” Part nos.: 10210/ 10211
Kit Part no. Description
A 716950 Outlet valve
B 716951 Air motor
C 716956 Trigger assy
D 716957 Container assy
Spare parts list
Pos Part no. Description
1 250014 Quick coupling
2 65001 Filling nipple
3 02831 Outlet hose
Issue: 11/2010
4 07123 Hydraulic connector
5 716100 Gun handle
6 716215 Air hose
7 816503 Piston
8 816502 Gasket
Hallbauer Industries GmbH P.O. Box 1340 68503 Viernheim www.hallbauer-viernheim.de 3

Air -operated grease gun „DFP 1000” Part nos.: 10210/ 10211
EC declaration of conformity
Declaration of conformity
according to the EC directive Machines 89/392/EEC, appendix II A
Issue: 11/2010
We hereby declare that the air-operated grease guns DFP 1000 correspond to the general safety and health requirements
of the EC directives with respect to concept and type as well as to the model launched by us. When modifying
something at the air-operated grease gun without our agreement, this declaration is no longer valid.
Description of the product:: Air-operated grease gun DFP 1000
DFP 1000 D with extension pipe
DFP 1000 G with safety high-pressure rubber hose
Applicable EC directives: EG directive Machines 89/392/EEC
i.d.F. 91/368/EEC, 93/44/EEC and 93/68/EEC
Applied harmonized
specification, especially: EN 292-I and EN 292-2 and EN 809
Applied national and
technical specification: DIN 20 022, DIN 1283 Point 2.2.1.1
Viernheim, 12.03.03 ________________________________
Lothar Hallbauer, General Manager
Certificate for safety high-pressure rubber hoses according to DIN 1283
He hereby declare, that the safety high-pressure rubber hoses are manufactured according to DIN 1283 and have
been subjected to a pressure examination with 200 000 impulses. The result was without any complaint.
Viernheim, 12.03.03 _______________________________
Lothar Hallbauer, General Manager
Hallbauer Industries GmbH P.O. Box 1340 68503 Viernheim www.hallbauer-viernheim.de 4