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Solenoid valves - Bürkert Fluid Control Systems

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Copper<br />

shading<br />

ring<br />

Air gap<br />

Stopper<br />

1.3.2. <strong>Solenoid</strong> coils for alternating<br />

current<br />

On AC coils, the current is determined<br />

not only by the ohmic resistance of the<br />

windings, but also by the inductive<br />

resistance (reactance). The inductive<br />

resistance is significantly influenced<br />

by the position of the solenoid core. If<br />

the solenoid core has dropped out,<br />

the inductive resistance is lower and<br />

the coil current is higher. The current<br />

is thus higher in the pick-up phase than<br />

the coil current in the holding phase.<br />

As compared to a DC coil, coil resistance<br />

is far lower with the same voltage<br />

value being applied. Consequently, a<br />

coil should never be operated without<br />

a solenoid core when operating with<br />

AC voltage. Otherwise, there is a risk<br />

of the coil overheating and burning<br />

out after a few minutes.<br />

s<br />

Stationary guide<br />

Functional principle of an AC solenoid<br />

The inductive resistance is also dependent<br />

on the mains frequency. This is,<br />

for example, higher at 60 Hz than at<br />

50 Hz. If a solenoid coil designed for<br />

50 Hz is operated with 60 Hz, the magnetic<br />

force of attraction on the core will<br />

be lower. The loss of force is 10-30%<br />

depending on design and size. With<br />

direct-acting solenoid <strong>valves</strong>, this<br />

means restrictions in the pressure<br />

range for practical applications.<br />

If a coil designed for 60 Hz is operated<br />

with 50 Hz, this results in an increased<br />

power consumption with a higher coil<br />

temperature. The coil could be damaged<br />

under such extreme operating conditions.<br />

Winding<br />

Moving core/<br />

Armature<br />

One other special factor is the need<br />

for an electrically conductive ring<br />

(shading ring) in the stopper of the<br />

solenoid coil. If an AC solenoid was to<br />

be operated without the shading ring,<br />

the armature itself would constantly<br />

oscillate at the oscillation frequency of<br />

2 x mains frequency (50 Hz or 60 Hz),<br />

even with very slight forces of the return<br />

spring when energized since, with<br />

each zero crossover of the sinusoidal<br />

mains voltage, the holding force which<br />

represents a sinusoidal-quadratic curve<br />

drops practically to zero twice per period.<br />

Since this means that the force<br />

of the return spring increases above<br />

10/11

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