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Solenoid valves - Bürkert Fluid Control Systems

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2.3.2. Servo-assisted solenoid<br />

<strong>valves</strong> with piston<br />

A plunger-type solenoid is used as the<br />

pilot valve with this principle as well,<br />

but the main valve function is implemented<br />

by a piston. The function of<br />

this valve (e.g. Types 5404 and 6221)<br />

results from the fact that fluid is also<br />

able to flow from the supply P through<br />

a control bore in the piston or bypass<br />

channel of the main valve. If the chamber<br />

above the piston is closed off with<br />

the pilot valve de-energized, the fluid<br />

system pressure builds up there as<br />

well and the piston, which simultaneously<br />

forms the valve seal, closes the<br />

valve seat in the main valve.<br />

It is assumed that the fluid pressure<br />

can be discharged in outlet A. For as<br />

long as a pressure differential exists<br />

between the inlet port and the outlet<br />

port, the main valve remains closed as<br />

the result of the closing forces above<br />

the piston. After activating the pilot<br />

valve, the pressure in the chamber<br />

above the piston is able to drop. The<br />

force acting on the lower side of the<br />

piston as the result of the fluid system<br />

pressure is greater than that on the<br />

upper side of the piston, it lifts the piston<br />

and opens the main valve. Servoassisted<br />

solenoid <strong>valves</strong> operating on<br />

the basis of this design require a minimum<br />

pressure differential for correct<br />

opening and closing. <strong>Solenoid</strong> <strong>valves</strong><br />

with a coupling (forced valve lifting)<br />

between the solenoid core and piston<br />

(e.g. Type 407) require no pressure<br />

differential for switching. Servo-assisted<br />

piston-operated <strong>valves</strong> are used<br />

chiefly in applications with high pressures,<br />

gaseous media and steam up<br />

to 180 °C.<br />

Advantages:<br />

■ More robust than servo-assisted<br />

solenoid <strong>valves</strong> with diaphragm<br />

■ Higher pressure range<br />

■ Suitable for gases and steam.<br />

Disadvantages:<br />

■ More expensive than servo-assisted<br />

solenoid <strong>valves</strong> with diaphragm<br />

■ Less damping of closing impact<br />

■ Require higher pressure differential<br />

for opening.<br />

Electrical<br />

connection<br />

Pilot valve<br />

Return spring<br />

<strong>Solenoid</strong> coil<br />

P<br />

Core, plunger<br />

Piston<br />

Restrictor port<br />

Main valve<br />

Valve body<br />

Valve seat<br />

A<br />

Figure 6:<br />

Servo-assisted 2/2-way solenoid valve, normally closed, with piston.<br />

Shown closed at left and open at right<br />

24/25

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