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Profile Rail Linear Guides

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<strong>Profile</strong> <strong>Rail</strong> <strong>Linear</strong> <strong>Guides</strong><br />

Accuracy Class<br />

Three tolerances describe the accuracy of a <strong>Profile</strong><br />

<strong>Rail</strong> bearing : Running Parallelism, Pair Variation, and<br />

Assembly accuracy. These are measured from the rail<br />

base to the center of the carriage top (H), and from<br />

the rail reference edge to the center of the carriage<br />

reference edge (A3) (Figure 1).<br />

H<br />

P1<br />

P1<br />

A3<br />

500 Series Roller<br />

<strong>Profile</strong> <strong>Rail</strong><br />

Running Parallelism describes the tolerance on H and<br />

A3 as a function of axial travel, measured from one<br />

carriage down the length of the rail (Figure 2). This is<br />

analogous to straightness of travel. As such, parallelism<br />

describes attributes of the rail only.<br />

P1<br />

Assembly Accuracy [Table 1] describes the tolerance<br />

on H and A3 as a function of a carriage – rail assembly,<br />

measured from the nominal dimensions.<br />

40<br />

30<br />

Pair Variation [Table 1] describes tolerance on H and<br />

A3 as a function of carriages at the same position on a<br />

common rail. Pair variation describes carriage precision<br />

only.<br />

P1<br />

(m)<br />

20<br />

10<br />

P<br />

S<br />

U<br />

The accuracy class selected will partially determine the<br />

accuracy of the system. Other factors such as mounting<br />

surface flatness and straightness also significantly<br />

affect system accuracy.<br />

1000<br />

2000 3000<br />

<strong>Rail</strong> Length (mm)<br />

Tolerances<br />

P - Precision<br />

Accuracy Class<br />

S - Super Precision U - Ultra Precision<br />

Assembly Accuracy Tolerance<br />

on dimension H and A3 ±20 ±10 ±5<br />

(measured at middle of carriage<br />

at any point along rail)<br />

Pair Variation Max<br />

variation in dimensions H and<br />

A3 measured on multiple<br />

carriages mounted on the 10 5 3<br />

same rail (measured at the<br />

middle of carriage at same<br />

position on rail)<br />

Running Parallelism 40 20 10<br />

All values in µm<br />

Preload<br />

Three Preload classes are available with the 500 Series<br />

Roller <strong>Profile</strong> rail carriages. Preload will minimize elastic<br />

deformation caused by external forces resulting in<br />

increased rigidity.<br />

Preload Accuracy Combinations<br />

Accuracy<br />

Preload<br />

Class 0.03C 1 0.08C 1 0.13C 1<br />

P, S, U 1 2 3<br />

1. C = Dynamic load capacity of the bearing<br />

www.thomsonlinear.com 71

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