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DSA Volume 1 Issue 4 December 2010 - Defence Science and ...

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DEFENCE SCIENCE AUSTRALIA<br />

eventually be built into storage tanks,<br />

thereby obviating the need to open the<br />

tank for sampling <strong>and</strong> eliminating the risk<br />

that the contents may spoil or be exposed<br />

to contamination.<br />

Jet fuel monitoring<br />

One possible application of considerable<br />

interest to the Australian <strong>Defence</strong> Force<br />

(ADF) is for monitoring aircraft fuel quality.<br />

Fuel has a dual role in modern jet aircraft,<br />

providing not only engine power but also<br />

cooling for the engines, with fuel being<br />

circulated around engine parts to draw<br />

away heat that would otherwise cause<br />

damage over time.<br />

The effect of the heat on fuel, however, is to<br />

cause quality degradation that diminishes<br />

engine performance <strong>and</strong> the life of certain<br />

parts. Fuel degradation can happen<br />

very quickly, <strong>and</strong> occurs in somewhat<br />

unpredictable ways, so the ability to<br />

monitor in situ for impending degradation is<br />

seen to offer a valuable management tool.<br />

Optical fibre sensing technology can<br />

do so via use of a sensor chemically<br />

sensitised to detect hydroperoxide, the<br />

presence of which indicates the initial state<br />

of fuel degradation.<br />

This form of monitoring, producing virtually<br />

instantaneous results in support of real-time<br />

decision-making, could also be used for<br />

monitoring the quality of other fluids such<br />

as turbine oils <strong>and</strong> hydraulic fluids.<br />

Sensing the effects of corrosion<br />

Another application of major interest to<br />

the ADF is that of detecting corrosion on<br />

aircraft structures.<br />

Aircraft maintenance inspections are<br />

currently difficult, costly <strong>and</strong> timeconsuming,<br />

<strong>and</strong> in some cases, involve the<br />

dismantling of aircraft structures for manual<br />

inspection of hard-to-access parts.<br />

The development by IPAS of open-core<br />

chemically sensitised sensors that fluoresce<br />

in the presence of aluminium ions, a<br />

corrosion by-product of aluminium<br />

structures, promises to significantly improve<br />

this situation.<br />

To monitor alloy condition at a particular<br />

site, a sensor with fully exposed core is laid<br />

over it. Multiple sensors can be fabricated<br />

into a single optical fibre, with monitoring<br />

undertaken via pulsed laser light emissions<br />

that elicit time-series sets of fluorescence<br />

spectra ‘echoes’.<br />

Any such echoes detected indicate not only<br />

that corrosion is happening, <strong>and</strong> how much is<br />

happening, but also where it is happening, as<br />

revealed by the time of signal return.<br />

The eventual aim of the work is to allow for<br />

corrosion monitoring through a simple check<br />

of signals from sensors built into aircraft at<br />

each site where corrosion is known to be a<br />

problem, thereby greatly reducing inspection<br />

costs <strong>and</strong> aircraft downtime.<br />

DSTO support for the research<br />

DSTO’s Corporate Enabling Research Program<br />

(CERP) in Signatures, Materials <strong>and</strong> Energy<br />

is supporting the IPAS research on corrosion<br />

detection <strong>and</strong> fuel degradation monitoring<br />

through top-up scholarships awarded to<br />

Stephen Warren-Smith <strong>and</strong> Erik Schartner for<br />

their doctoral studies in these areas.<br />

“The joint IPAS-DSTO programs in corrosion<br />

detection <strong>and</strong> fuel degradation monitoring<br />

offer highly innovative approaches <strong>and</strong><br />

promising solutions to long-st<strong>and</strong>ing<br />

issues affecting the availability <strong>and</strong> cost-ofownership<br />

of ADF assets,” says CERP Program<br />

Leader, Dr Christine Scala.<br />

The various kinds of microstructured sensors<br />

in development are expected to be available<br />

for field-testing within two to five years.<br />

Opposite page: Design for nanorail optical fibre in the preform stage of production.<br />

Top: IPAS optical fibre sensor apparatus for assaying liquid sample.<br />

Above: Close-up of IPAS optical fibre sensor components.<br />

3

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