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Buehler Education Schedule<br />

CALCE (Center <strong>for</strong> Advanced Life Cycle Engineering - University of Maryland) / Buehler<br />

Failure Analysis of Electronic Components<br />

CALCE / BUEHLER FAILURE<br />

ANALYSIS OF ELECTRONIC<br />

COMPONENTS<br />

Failure analysis is an important tool in the<br />

ef<strong>for</strong>t to ensure reliability of electronic<br />

products and systems throughout their<br />

product lifecycle. Significant<br />

improvements in the reliability of<br />

electronics can be achieved by retrieving<br />

products and examining them to<br />

determine the root cause of any failures<br />

and the extent of degradation which has<br />

occurred over time. Root cause failure<br />

analysis employs a sequence of<br />

non-destructive and destructive<br />

analytical techniques to characterize the<br />

modes by which failure is manifested, the<br />

sites where failure is localized, the<br />

fundamental mechanical, electrical,<br />

chemical and electrochemical<br />

mechanisms by which failure has<br />

occurred, and the factors which<br />

precipitated the activation of those<br />

mechanisms.<br />

Un<strong>for</strong>tunately, failure analysis is often<br />

per<strong>for</strong>med incorrectly or incompletely,<br />

leading to a poor understanding of failure<br />

mechanisms and causes, and loss of<br />

money, <strong>customers</strong>, and possibly lives due<br />

to recurrence of failures. The first half of<br />

the short course will present a<br />

methodology <strong>for</strong> identifying potential<br />

failure mechanisms in electronic<br />

components based on the failure history.<br />

Systematic approaches to root cause<br />

analysis will be provided. Failure analysis<br />

techniques geared towards various failure<br />

mechanisms will be discussed, with an<br />

emphasis on cross-sectioning techniques<br />

and analysis.<br />

Cross-sectional analysis is a valuable tool<br />

<strong>for</strong> failure analysis of electronic devices<br />

along with quality evaluation, research<br />

and process monitoring. Successful use of<br />

this technique is often complicated by the<br />

highly dissimilar properties of the<br />

component materials under investigation<br />

and their susceptibility to damage.<br />

Emphasis will be placed on how to deal<br />

with these differences through an<br />

understanding of the component<br />

materials to be prepared and the basic<br />

principles of abrasive grinding and<br />

polishing. Techniques <strong>for</strong> low-damage<br />

sectioning and the procedures required to<br />

prevent preparation induced damage are<br />

discussed.<br />

The second half of this short course<br />

provides guidance on how to choose<br />

preparation sequences depending on the<br />

materials, the configuration of the<br />

specimens and the ultimate purpose of<br />

the investigation. The short course stresses<br />

the need to understand the basic<br />

principles rather than simply following<br />

'“recipes". The goal of specimen<br />

preparation is to produce a damage-free<br />

surface that can be imaged and analyzed<br />

through the use of microscopy. Methods<br />

<strong>for</strong> capturing images and quantifying<br />

features through the use of image analysis<br />

will be discussed and demonstrated. This<br />

course is recommended <strong>for</strong> persons who<br />

wish to conduct failure analysis on<br />

electronic products such as PWBs, wafers,<br />

solid state devices and components.<br />

This course will be taught jointly by Center<br />

<strong>for</strong> Advanced Life Cycle Engineering<br />

(CALCE) and Buehler.<br />

April 26-29, 2011<br />

(CALCE - University of Maryland)<br />

September 13-16, 2011<br />

(CALCE - University of Maryland)<br />

COST:<br />

4-day course:<br />

$2500<br />

Consortium Members &<br />

Government Institutions:<br />

$2000<br />

Each attendee is invited to submit one<br />

sample to CALCE at least three weeks<br />

be<strong>for</strong>e the start date. Several of the<br />

submitted samples will be prepared and<br />

analyzed in advance, <strong>for</strong> use during the<br />

demonstrations. Other samples will be<br />

used <strong>for</strong> hands-on training to illustrate<br />

specimen preparation procedures and<br />

analysis techniques. However, no<br />

guarantee can be offered that any specific<br />

sample will be used. All unused samples<br />

will be returned.<br />

For course registration in<strong>for</strong>mation<br />

please contact Bhanu Sood by phone at<br />

301-405-3498 or by email at<br />

bpsood@calce.umd.edu.<br />

52 Effective 2011

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