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INFRASTRUCTURE<br />

At 8.1 metres in diameter, the tunnels beneath London that<br />

High Speed 1 will be using are the largest ever under a UK city.<br />

waving razzmatazz. The second phase, which<br />

includes 11.5 miles of tunnelling under the<br />

approaches <strong>to</strong> London, was always seen as<br />

carrying more risk.<br />

‘Obviously, coming in<strong>to</strong> south-east London<br />

there are hundreds of thousands of homes that<br />

potentially could have been affected,’ explains<br />

Bennett. ‘But the construction of the tunnels<br />

<strong>we</strong>nt exceptionally <strong>we</strong>ll with very little<br />

disruption.’<br />

Not that everything <strong>we</strong>nt entirely <strong>to</strong> plan.<br />

Bennett recalls one <strong>we</strong>ll-publicised incident at<br />

Stratford when a tunnelling machine hit an<br />

uncharted <strong>we</strong>ll. ‘Sometime after the tunnelling<br />

machine passed through, part of a back garden<br />

disappeared. It was behind a row of very pleasant<br />

but fairly modest terraced houses. But it was<br />

reported that the insurance claim included a<br />

Harley Davidson and several crates of<br />

Champagne that had disappeared down the<br />

hole!’<br />

That’s the sort of thing that can happen when<br />

you are digging nearly 12 miles of tunnels, which<br />

also leaves you with a mountain of spoil <strong>to</strong><br />

dispose of. ‘Potentially <strong>we</strong> <strong>we</strong>re looking at<br />

Tunnel vision<br />

Constructing a railway line in nearly 12 miles of<br />

tunnels isn’t easy – particularly when the track<br />

has <strong>to</strong> be fixed on<strong>to</strong> concrete slab.<br />

‘You are limited <strong>to</strong> how you can <strong>get</strong> the<br />

materials in,’ says Dave Bennett, highlighting<br />

one of the main difficulties.‘There’s the tunnel<br />

entrance and a small number of major shafts –<br />

and that’s it!’<br />

Undeterred, contrac<strong>to</strong>rs working on the highprofile<br />

project came up with an innovative<br />

hundreds of thousands of lorry loads of material<br />

that would have had <strong>to</strong> have been transported<br />

through London, with a hefty bill <strong>to</strong> be paid for<br />

disposing of it all,’ says Bennett.<br />

The development site at Stratford, which will<br />

be home <strong>to</strong> the 2012 London Olympics, came<br />

<strong>to</strong> the rescue, as Bennett explains: ‘It is a lowlying<br />

area prone <strong>to</strong> flooding. So <strong>we</strong> used almost<br />

all of the tunnelling material <strong>to</strong> raise the entire<br />

40-hectare sight by up by eight metres. It had the<br />

dual benefit of making the land significantly<br />

more developable and cutting out the need for<br />

solution. Rather than take the concrete in<strong>to</strong> the<br />

tunnels, they decided <strong>to</strong> make it on a specially<br />

adapted train.<br />

Bennett elaborates:‘In practice <strong>we</strong> created a<br />

complete concrete fac<strong>to</strong>ry on a train that was<br />

several hundred metres long.<br />

‘The raw materials <strong>we</strong>re carried on the train<br />

and the concrete mix was pumped out of a pipe<br />

at the front <strong>to</strong> exactly where it was needed in<br />

the tunnel.’<br />

all those environmentally damaging lorry<br />

journeys. It’s a very good example of how High<br />

Speed 1 has worked <strong>to</strong> minimise its impact on<br />

the environment.’<br />

With attention switching inevitably <strong>to</strong><br />

November’s grand opening, all eyes are now on<br />

St Pancras and the new International station<br />

taking shape behind the familiar Vic<strong>to</strong>rian<br />

edifice on London’s busy Eus<strong>to</strong>n road. Bennett<br />

says: ‘People talk about the station in the same<br />

way as they would St Paul’s cathedral. And <strong>we</strong><br />

have the job of putting four railways in<strong>to</strong> it: high<br />

MAY 2007 : RAIL PROFESSIONAL<br />

25

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