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Tech. Explanations - Kendrion Binder

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the technical background<br />

Voltage<br />

Release delay<br />

Release time<br />

Return time<br />

Slow intermittent duty is the operating mode in<br />

which the coil ON time is so short that the stabilised<br />

coil temperature is not reached, and the coil OFF time<br />

is so long that the solenoid cools down to its reference<br />

coil temperature.<br />

Current<br />

Linear movement<br />

Response delay<br />

Travel time<br />

Response time<br />

5. Response and release times, operating<br />

modes, temperature terms, insulation classes<br />

5.1 Response and release times<br />

Response delay (t 11 ) is the time between switching<br />

on the energisation current and the plunger beginning<br />

to move.<br />

Travel time (t 12 ) is the time taken by the plunger to<br />

move from its initial position to its end position.<br />

Response (t 1 ) is the total of response delay plus<br />

travel time.<br />

Release delay (t 21 ) is the time between switching<br />

off the energisation current and the plunger beginning<br />

to move back.<br />

Return time (t 22 ) is the time taken by the plunger<br />

to move from its end position back to its initial<br />

position.<br />

Release time (t 2 ) is the total of release delay plus<br />

return time.<br />

The diagram above illustrates the characteristic oscillogram<br />

with lines indicating voltage, current and movement<br />

of a DC linear solenoid. This clearly shows the<br />

composition of the response and release times. The<br />

response times specified on the data sheets are reliably<br />

reached at 70% of the magnetic force, the rated voltage<br />

and with the solenoid at its operating temperature.<br />

5.2 Operating modes<br />

Continuous duty is the operating mode in which the<br />

coil ON time is so long that the stabilised coil<br />

temperature is reached.<br />

Fast intermittent duty is the operating mode in<br />

which coil ON time and coil OFF time alternate in a<br />

regular or irregular sequence but the coil OFF times<br />

are so short that the device cannot cool down to its<br />

reference coil temperature.<br />

5.3 Temperature terms<br />

The ambient temperature (°C) is the average<br />

temperature around the device.<br />

The reference coil temperature (°C) of a solenoid<br />

is the stabilised coil temperature in the non-energised<br />

state for the intended application. In certain cases this<br />

temperature may differ from the ambient temperature<br />

if, for example, the solenoid is fitted to a part of a<br />

machine operating at a higher or lower temperature.<br />

Unless specified otherwise, the reference coil<br />

temperature is +35°C.<br />

The differential temperature (°C) is the difference<br />

between the temperature of the device or a part<br />

thereof and the temperature of the associated means<br />

of cooling at the same time (or the surroundings in the<br />

case of non-cooled solenoids).<br />

The maximum stabilised coil temperature (°C) is<br />

the maximum permissible temperature for the solenoid<br />

or a part thereof. It is usually determined by the<br />

thermal stability of the insulation used.<br />

Air cooling is the case when the dissipation of heat<br />

from the solenoid to the surrounding air is achieved by<br />

way of, for instance, mounting the device on materials<br />

with low or poor thermal conduction qualities, e.g.<br />

wood, plastic.<br />

Heat sink cooling is the case when the solenoid is in<br />

contact with a metal surface enabling good thermal<br />

conduction and most of the heat is dissipated via this<br />

surface. In this situation the solenoid can be operated<br />

with a longer coil ON time or, in certain circumstances,<br />

with a higher voltage for the same coil ON time. The<br />

relative humidity should be approx. 50% at 35°C.<br />

Higher relative humidities are permissible at lower<br />

temperatures.<br />

8<br />

www.kendrionmt.com

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