High frequency spindles for automatic tool change GMN - Industrial ...
High frequency spindles for automatic tool change GMN - Industrial ...
High frequency spindles for automatic tool change GMN - Industrial ...
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Индастриал Технолоджис www.ind-techno.com.ua +38 044 498 21 94<br />
<strong>Industrial</strong> Technologies<br />
<strong>High</strong> Frequency Spindles<br />
f o r a u t o m a t i c t o o l c h a n g e<br />
25050310
Индастриал Технолоджис www.ind-techno.com.ua +38 044 498 21 94<br />
Catalog 25050310<br />
Index<br />
Spindle types - Overview 4<br />
Design and features of HC-/HCS style<br />
Shaft output power 5<br />
Integral encoders <strong>for</strong> closed loop control<br />
Advantages of hybrid ceramic bearings 6<br />
Adjustable bearing preload 7<br />
Vibration sensor<br />
Tool interface 8<br />
Taper cleaning<br />
Clamping system 9<br />
Position sensors<br />
Air purge 10<br />
Fluid-Ring seal<br />
Coolant through shaft 11<br />
Coolant through spindle housing<br />
Internal minimized coolant supply - Single-channel system 12<br />
Internal minimized coolant supply - Two-channel system 13<br />
A method <strong>for</strong> controlling axial shaft growth 14<br />
Measurement of the axial shaft growth by sensor<br />
Pick-up spindle / Multi couplings 15<br />
<strong>Industrial</strong> Technologies<br />
Spindle testing stand 16<br />
Dimensions and characteristics of the spindle types 17 - 46<br />
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HC / HCS - Spindles<br />
Page<br />
17<br />
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39<br />
40<br />
41<br />
42<br />
43<br />
44<br />
45<br />
46<br />
Spindle type<br />
Housing Max. From<br />
diameter speed Output speed Torque Lubrication Tool interface Bearing W1<br />
[mm] [rpm] [kW] [rpm] [Nm] [mm]<br />
HC 80 cg - 40000 / 3 80 40000 3 30000 0.96 g HSK - E 25 30<br />
HC 100 - 60000 / 5 100 60000 5 60000 0.8 OL HSK - E 32 35<br />
HCS 120 - 45000 / 15 120 45000 15 24000 6 OL HSK - E 40 45<br />
HCS 120 - 60000 / 10,5 120 60000 10.5 51000 2 OL HSK - E 25 30<br />
HCS 120 - 75000 / 10 120 75000 10 75000 1.3 OL HSK - E 25 30<br />
HCS 120 - 90000 / 4,4 120 90000 4.4 90000 0.47 OL HSK - E 20 25<br />
HCS 125 - 42000 / 15 125 42000 15 24000 6 OL HSK - E 32 35<br />
HCS 150 - 42000 / 30 150 42000 30 21000 14 OL HSK - E 50 55<br />
HCS 170 - 24000 / 41 170 24000 41 7000 56 OL HSK - A 63 70<br />
HCS 170 - 30000 / 40 170 30000 40 7000 55 OL HSK - A 63 70<br />
HCS 170 - 40000 / 39 170 40000 39 18000 21 OL HSK - E 50 55<br />
HCS 170 g - 15000 / 20 170 15000 20 7000 27 g HSK -A 63 70<br />
HCS 200 - 42000 / 10 200 42000 10 15000 6 OL HSK - A 50 / - E 50 55<br />
HCS 230 - 12000 / 30 230 12000 30 1600 179 OL HSK - A 100 110<br />
HCS 230 - 24000 / 18 230 24000 18 3150 57 OL HSK - A 63 70<br />
HCS 230 - 24000 / 120 230 24000 120 13800 83 OL HSK - A 80 90<br />
HCS 230 - 30000 / 120 230 30000 120 13800 83 OL HSK - A 63 / - F 80 70<br />
HCS 230 - 40000 / 22 230 40000 22 10000 21 OL HSK - E 50 55<br />
HCS 230 g - 10000 / 24 230 10000 24 2500 92 g HSK - A 63 90<br />
HCS 230 g - 16000 / 24 230 16000 24 6000 38 g HSK - A 63 70<br />
HCS 230 g - 16000 / 40 230 16000 40 4500 85 g HSK - A 63 70<br />
HCS 260 - 12000 / 40 260 12000 40 1350 298 OL HSK - A 100 110<br />
HCS 270 g - 10000 / 94 270 10000 94 2000 450 g HSK - A 100 / SK 50 110<br />
HCS 280 - 18000 / 60 280 18000 60 3300 174 OL HSK - A 100 110<br />
HCS 285 - 12000 / 40 285 12000 40 1680 227 OL HSK - A 100 110<br />
HCS 285 g - 4000 / 24 285 4000 24 300 750 g HSK - A 100 110<br />
HCS 300 - 12000 / 30 300 12000 30 1000 270 OL HSK - A 100 110<br />
HCS 300 - 14000 / 45 300 14000 45 1560 275 OL HSK - A 100 110<br />
HCS 310 - 12000 / 25 310 12000 25 930 257 OL HSK - A 100 110<br />
HCS 320 - 8000 / 40 320 8000 40 1050 380 OL SK 50 110<br />
Max. power S1 [kW]<br />
Max. speed [rpm]<br />
Housing diameter [mm]<br />
Spindle type<br />
HC = <strong>for</strong> open-loop drive<br />
HCS = <strong>for</strong> closed-loop drive<br />
W1 = Bore diameter of front bearings<br />
OL = Oil/air lubrication<br />
g = Permanent grease lubricatiion<br />
SK = ISO taper<br />
HSK = Hollow tapered shank<br />
Preference type<br />
<strong>Industrial</strong> Technologies<br />
Please ask if spindle drawing is required. We send it as dxf file.<br />
4
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Shaft Output Power<br />
Integral Encoders For<br />
Closed Loop Control<br />
Power<br />
P [kW]<br />
Speed n [rpm]<br />
Chip removal rates are defined by the material's specific<br />
cutting speeds. Generally small <strong>tool</strong> diameters require<br />
high speeds and larger <strong>tool</strong>s are operated at lower<br />
speeds.<br />
Large <strong>tool</strong>s require high torque while small <strong>tool</strong>s require<br />
less torque, but higer speeds.<br />
Integral motors utilized in the HC/HCS style spindle<br />
meet these requirements.<br />
The "field weakening" characteristics provide the high<br />
torque at lower speed.<br />
The <strong>spindles</strong> can be operated in the following modes:<br />
u S1<br />
Continuous power<br />
u S6<br />
Continuous duty with intermittent loading, a duty<br />
factor of 60% (S6-60%) <strong>for</strong> a cycle time of 2 minutes.<br />
Depending on the application requirements, the motor<br />
characteristics curve of power / torque relative to speed<br />
can be met.<br />
Rigidity is a prerequisite <strong>for</strong> the volume of metal to be<br />
removed and the surface finish required. This requires<br />
large shaft diameters, and accordingly large <strong>spindles</strong>,<br />
thereby large motors can be utilized.<br />
Due to the advances in motor development, the power<br />
density has been increased to such an extent that in<br />
many cases the output power far exceeds the application<br />
requirements.<br />
Oversized systems are costly, due to the size of the<br />
<strong>frequency</strong> inverter's required to operate them.<br />
There<strong>for</strong>e operating the <strong>spindles</strong> at the required power<br />
level, the capacity of the inverter determines the power<br />
profile.<br />
Incorporating high resolution encoders into <strong>spindles</strong>,<br />
provides feedback and control of the actual shaft speed,<br />
and angular position of the shaft, at all times.<br />
Motor<br />
M<br />
S<br />
Encoder<br />
DWG<br />
Power<br />
leads<br />
Signalleads<br />
Drive module<br />
with<br />
field-oriented<br />
closed-loop<br />
control system<br />
Digital display<br />
Programmable<br />
keypad<br />
RS 232 C-<br />
interface<br />
The advantages are as follows:<br />
u Smooth precise rotation and control at low speed<br />
u "C"-axis operation e. g. thread cutting<br />
u Shaft positioning within 0.001 degree<br />
u The drives high dynamic per<strong>for</strong>mance at full capacity,<br />
combined with the quick acceleration and deceleration<br />
times, allows the systems full power capacity to be<br />
utilized.<br />
<strong>GMN</strong> can interface the encoders to meet the selected<br />
drive systems requirements.<br />
The encoder system consists of a precision gear<br />
mounted to the rotating spindle shaft and a stationary<br />
sensor in the spindle housing readily accessible, <strong>for</strong> ease<br />
of service.<br />
<strong>GMN</strong> will optimize the per<strong>for</strong>mance of the complete<br />
spindle and drive package be<strong>for</strong>e shipment, and provide<br />
all the necessary parameters.<br />
<strong>Industrial</strong> Technologies<br />
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Advantages Of Hybrid Ceramic Bearings<br />
<strong>GMN</strong> "HC/HCS" series high <strong>frequency</strong> <strong>spindles</strong> utilize<br />
hybrid ceramic ball bearings. These bearings have<br />
standard steel bearing races and are matched with<br />
silicon nitride balls.<br />
Advantages of Hybrid bearings compared with normal<br />
spindle bearings are:<br />
Reduced wear<br />
The high degree of hardness of the balls, and the<br />
nongalling effect of the silicon nitride against metallic<br />
material lessens the wear. This is especially important in<br />
cases of minimal lubrication. In addition, wear particles<br />
will not embed themselves into the balls to further<br />
damage of the races.<br />
Rigidity<br />
Modulus of elasticity is bigger than steel, which<br />
increases the static and dynamic stiffness. The increase<br />
in dynamic rigidity depends on the ratio of bearing<br />
preload to the centrifugal <strong>for</strong>ce on the balls.<br />
Friction<br />
Because of the reduced spin-rolls ratios and lower<br />
Hertzian stresses, friction and respectively operating<br />
temperatures are reduced.<br />
Axial shaft movement<br />
As a result of the lightweight ceramic balls, centrifugal<br />
<strong>for</strong>ces are reduced with a corresponding reduction in<br />
dynamic movement of bearing races. In addition,<br />
movements due to less friction and the lower coefficient<br />
of expansion of ceramics are reduced.<br />
Reliability of operation<br />
The low thermal coefficient of expansion of the ceramic<br />
balls lessens the reduction of the radial running fits in<br />
the bearings. These fits are less variable at higher<br />
temperature differences between races.<br />
Vibrations<br />
Radial <strong>for</strong>ces and the moments acting on the bearings<br />
produce displacement between the balls and the<br />
retainer. Hybrid bearings reduce this effect and produce<br />
a positive influence on cage vibrations and stresses.<br />
Fatique life<br />
The fatique life is comparable when the Hertzian stress on<br />
the contact surfaces between rings and balls is<br />
similar. As a result of the minor weight of the ceramic<br />
balls the Hertzian stress is lower.<br />
There<strong>for</strong>e hybrid bearings achieve longer life time.<br />
Accuracy<br />
Spindles of HC family are fitted with bearings produced<br />
according to <strong>GMN</strong> standard grade UP. They are<br />
distinguished from international standards due to<br />
excellent running accuracy.<br />
Radial runout of assembled bearing inner ring<br />
Limits in micron<br />
Bearing bore<br />
Tolerance class<br />
diameter [mm] P4/ABEC 7 P2/ABEC 9 UP<br />
> 2.5..10 2.5 1.5 1.5<br />
> 10...18 2.5 1.5 1.5<br />
> 18...30 3.0 2.5 1.5<br />
> 30...50 4.0 2.5 2.0<br />
> 50...80 4.0 2.5 2.0<br />
Assembled bearing outer ring face runout with raceway<br />
axial runout - Limits in micron<br />
Bearing outside<br />
Tolerance class<br />
diameter [mm] P4/ABEC 7 P2/ABEC 9 UP<br />
> 6... 8 5.0 1.5 2.0<br />
> 18... 30 5.0 2.5 2.0<br />
> 30... 50 5.0 2.5 2.0<br />
> 50... 80 5.0 4.0 3.0<br />
> 80...120 6.0 5.0 3.0<br />
<strong>Industrial</strong> Technologies<br />
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Adjustable Bearing Preload<br />
Vibration Sensor<br />
Bearing arrangement and preload determine the rigidity,<br />
and influence the life time of the spindle system.<br />
For small speed ranges, and low speed operation the<br />
different versions of a solid preload arrangement are<br />
suitable.<br />
Large speed range variances, and high speed <strong>spindles</strong>,<br />
require a systems that will not allow the bearing preload<br />
to be influenced by either temperature or speed.<br />
These applications require spring preloading of the<br />
bearings.<br />
The above mentioned arrangements cannot be<br />
adjusted or <strong>change</strong>d, without disassembling the spindle.<br />
With the"Adjustable bearing preload" system the<br />
bearing preload can be optimized to the application,<br />
and prolong the lifetime of the spindle.<br />
The base preload of the bearings is determined by the<br />
highest speed requirements, and is set by spring<br />
preloading.<br />
The optimized settings over the speed range is varied<br />
through an internal piston which is actuated via either<br />
hydraulic or pneumatic pressure.<br />
As further advantage of the adjustable preload system is<br />
reduction of vibration.<br />
Unmonitored vibration can cause major damage to the<br />
spindle, machine <strong>tool</strong> and component being machined.<br />
<strong>GMN</strong> can provide sensors close to the front bearing set,<br />
which will quickly recognize any unbalance or high<br />
resonance which can cause catastrophic damage and<br />
shut-down the machine, or can plot out the curve on a<br />
display unit <strong>for</strong> analyzation and correction of the process<br />
or problem.<br />
Amplitude [µm]<br />
15<br />
10<br />
5<br />
0<br />
0<br />
1000<br />
2000<br />
Frequency [Hz]<br />
3000<br />
4000<br />
5000 0 2<br />
The illustration shows a spike in the vibration spectrum<br />
at 1000 Hertz at a 10 mm depth of cut.<br />
This vibration could be from extreme cutting loads,<br />
unbalanced <strong>tool</strong>ing, or damaged spindle bearings.<br />
4<br />
6<br />
8<br />
a p [mm]<br />
Source:<br />
10<br />
<strong>Industrial</strong> Technologies<br />
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Tool Interface<br />
Taper Cleaning<br />
<strong>GMN</strong> can provide high <strong>frequency</strong> <strong>spindles</strong> to accept<br />
common <strong>tool</strong>ing interface configurations.<br />
The prefered HSK style offers the following advantages<br />
versus the ISO taper:<br />
u <strong>High</strong> static and dynamic rigidity<br />
u <strong>High</strong> <strong>tool</strong> <strong>change</strong> accuracy and repeatability<br />
u Low axial movement during speed variations<br />
u Increased pull-in <strong>for</strong>ce as the speed increases<br />
u <strong>High</strong> torque transmission<br />
u Increase in personal safety due to the internal<br />
drive dogs (Form A/C)<br />
"Hollow tapered shanks with flat contact surfaces" are<br />
standard per DIN 69893. The different "FORMS" of a<br />
particular size are based on a similar shank size<br />
dimension. The <strong>tool</strong> flange is dictated by the mode of<br />
<strong>tool</strong> <strong>change</strong>.<br />
HC/HCS style <strong>spindles</strong> allow the use of <strong>tool</strong>s with<br />
hollow shanks, type A, E or F according to interface<br />
design.<br />
Form E was developed <strong>for</strong> high speed without drive<br />
dogs. The torque transmission is actuated by adherence.<br />
Form A can also be used with manual <strong>tool</strong> <strong>change</strong><br />
system provided in the HSP style <strong>spindles</strong>. This reduces<br />
the need <strong>for</strong> additional <strong>tool</strong> holders.<br />
Tools according to Form B/D cannot be used in the<br />
HC/HCS spindle, they are designed <strong>for</strong> different<br />
applications.<br />
The high demand to precision requires excellent<br />
cleaness at the <strong>tool</strong> interface. Automatic <strong>tool</strong> changing<br />
system call also <strong>for</strong> <strong>automatic</strong> cleaning systems.<br />
ISO taper cleaning can be operated at the taper surfaces<br />
whereas the HSK request also treatment of the plane<br />
face when the size it accepts.<br />
In accordance to the interface size different systems can<br />
be used:<br />
u Only air<br />
u Air or coolant in one line<br />
u Air and coolant in seperate lines<br />
<strong>Industrial</strong> Technologies<br />
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Clamping System<br />
Position Sensors<br />
Both the ISO taper style and the "HSK" hollow shank <strong>tool</strong><br />
holders are clamped via a set of gripper fingers. The<br />
clamping <strong>for</strong>ces are generated through a spring washer<br />
pack, included in the power drawbar.<br />
The centrifugal <strong>for</strong>ces exerted by the balls in the<br />
pressure intensifier, multiplies the pull in <strong>for</strong>ce on an<br />
ISO taper style system. It is also speed dependent.<br />
Increases in the pull in <strong>for</strong>ce <strong>for</strong> the HSK style <strong>tool</strong><br />
clamping system is by the centrifugal <strong>for</strong>ces on the<br />
internal gripping mechanism.<br />
Tool un-clamping on either system is accomplished by<br />
actuating an internal piston with either hydraulic or<br />
pneumatic pressure.<br />
An internal cylinder mounted at the rear of a spindle,<br />
along with a gripping mechanism supports the shaft<br />
during unclamping, to prevent the pressure exerted<br />
through the shaft from damaging the spindle bearings.<br />
During operation the gripping mechanism is<br />
disconnected.<br />
These designs provide low vibration and a high safety<br />
factor <strong>for</strong> high speed quick <strong>change</strong> <strong>tool</strong> clamping<br />
systems.<br />
The <strong>GMN</strong> <strong>spindles</strong> are equipped with proximity sensors<br />
to allow <strong>for</strong> proper, trouble free operation during <strong>tool</strong><br />
changing.<br />
u Tool <strong>change</strong><br />
Depending on the size and nominal speed of the<br />
spindle, a variety of sensor arrangements can be<br />
applied <strong>for</strong> feed back to the machine control, about<br />
the <strong>tool</strong> changing cycle.<br />
Variation A<br />
A (2) two sensor arrangement <strong>for</strong> monitor the<br />
position of the piston, either "<strong>for</strong>ward" or "back".<br />
Variation B<br />
Depending on the internal space constraints the<br />
drawbar can be monitored <strong>for</strong> "<strong>tool</strong> clamped",<br />
"unclamped", "clamped no <strong>tool</strong>", with (3) inductive<br />
proximity switches or one analog sensor.<br />
Variation C<br />
By utilizing the "taper cleaning" feature the air flow can<br />
also provide a signal that <strong>tool</strong> is improperly sized or<br />
not clamped correctly. This method can increase <strong>tool</strong><br />
changing times.<br />
u Rotation of shaft<br />
If the spindle size and speed restrict the use of<br />
an encoder, <strong>GMN</strong> can provide alternative sensors <strong>for</strong><br />
actual shaft speed, and also "zero speed".<br />
<strong>Industrial</strong> Technologies<br />
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Air Purge<br />
SP<br />
Fluid-Ring Seal<br />
FR<br />
Pressurized air is used to prevent the ingress of<br />
contamination into the bearing system.<br />
A continuous flow of clean dry air fills the closely<br />
machined gaps between the stationary and rotating<br />
members of the spindle.<br />
The air stream also stops the spent oil lubrication from<br />
existing at the front of the spindle and away from the<br />
work piece.<br />
<strong>GMN</strong> has patented a “Fluid Ring“ seal which can be<br />
incorporated in most <strong>GMN</strong> spindle designs, can operate<br />
in heavy external coolant and dust conditions, is NO<br />
speed limitations, and requires NO air.<br />
<strong>Industrial</strong> Technologies<br />
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Coolant Through Shaft<br />
Coolant Through Spindle Housing<br />
The internal coolant supply provides cooling directly to<br />
the cutting edge also at difficult <strong>for</strong>m of workpieces.<br />
In accordance to the interface size and dependent on<br />
the maximum operating speed different systems can be<br />
used:<br />
u Only air<br />
u Air or coolant in one line<br />
u Air and coolant in seperate lines<br />
Adjustable nozzle<br />
For cooling of <strong>tool</strong> and workpiece the medium is<br />
supplied through spindle housings and nozzels to the<br />
cutting surfaces.<br />
Compressed air, cooling lubricant/air mixture or cooling<br />
lubricant can be used.<br />
The representation below is with cooling lubricant as<br />
medium.<br />
<strong>Industrial</strong> Technologies<br />
M<br />
11
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Internal Minimized Coolant Supply<br />
Single-Channel System<br />
Characteristics of single-channel minimized coolant<br />
supply:<br />
u Superfine oil mist (aerosol)<br />
u Speed limitation due to aerosol decomposition<br />
u For standard rotary unions<br />
u For <strong>tool</strong>s with coolant bore diameter > 1 mm<br />
u In comparison with two-channel system longer<br />
reaction times at quantity changings<br />
u For machines with less <strong>tool</strong> <strong>change</strong>s<br />
Mixing chamber<br />
<strong>Industrial</strong> Technologies<br />
Lubrication schematic<br />
12
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Internal Minimized Coolant Supply<br />
Two-Channel System<br />
Characteristics of two-channel minimized coolant<br />
supply:<br />
u No oil mist<br />
u Oil and air mixable in almost any quantities or only<br />
air supply<br />
u In comparison with single-channel system higher<br />
speeds possible<br />
u For <strong>tool</strong>s with high lubricant consumption<br />
u For machines with more <strong>tool</strong> <strong>change</strong>s<br />
Mixing head<br />
<strong>Industrial</strong> Technologies<br />
Lubrication schematic<br />
13
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A Method For Controlling<br />
Axial Shaft Growth<br />
Measurement Of The<br />
Axial Shaft Growth By Sensor<br />
°C<br />
Precision machining requires the position of the cutting<br />
edge of the <strong>tool</strong> to be maintained.<br />
Temperature variations and centrifugal <strong>for</strong>ces at the<br />
balls and bearing races, can cause axial movement of<br />
the <strong>tool</strong> mounting face of the shaft.<br />
axial movement<br />
The "centrifugal <strong>for</strong>ces" factor can be calculated and the<br />
speed dependent shaft movement can be compensated<br />
by through the machine <strong>tool</strong> control.<br />
Measuring the shaft temperature at the bearing during<br />
operation is difficult.<br />
Experience has shown that by measuring the<br />
temperature at outer diameter of the bearings,<br />
approximate temperature variations can be established<br />
and the axial movement compensated <strong>for</strong>.<br />
Axial shaft growth which is caused by fluctuations in<br />
temperature, can produce process errors in milling<br />
applications. <strong>GMN</strong> can incorporate a sensor at the front<br />
of the spindle to record the exact growth and the CNC<br />
machine control can compensate <strong>for</strong> the movement.<br />
The measuring system which consists of an electronic<br />
controller which conditions the signal provided by the<br />
sensor has data storage capacity which provides<br />
immediate response after spindle ex<strong>change</strong>.<br />
Temperature [°C]<br />
axial movement<br />
40<br />
35<br />
30<br />
25<br />
20<br />
15<br />
10<br />
5<br />
0<br />
0<br />
0 5 10 15 20 25 30 35 40 45 50 55 60<br />
Coolant inlet<br />
Coolant outlet<br />
Bearing temperature<br />
Speed 25000 rpm<br />
Time [min]<br />
Displacement<br />
Motor temperature<br />
The diagram illustrates the axial shaft growth of a<br />
spindle operating at 25000 rpm.<br />
40<br />
35<br />
30<br />
25<br />
20<br />
15<br />
10<br />
5<br />
<strong>Industrial</strong> Technologies<br />
Axial displacement [µm]<br />
14
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Pick-up Spindle « Multi Couplings<br />
<strong>GMN</strong> <strong>spindles</strong> can be supplied with multi-couplings <strong>for</strong><br />
energy and fuel supply.<br />
This reduces the unproductive spindle replacement<br />
times, or - depending on the design - can even make<br />
possible the <strong>automatic</strong> replacement of <strong>spindles</strong>, thus<br />
increasing the flexibility of the machine.<br />
Quick Couplings<br />
<strong>Industrial</strong> Technologies<br />
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Spindle Testing Stand<br />
Be<strong>for</strong>e <strong>GMN</strong> machine <strong>spindles</strong> <strong>for</strong> high speed machining<br />
(HSC) are delivered, they are tested on a test stand<br />
specially developed <strong>for</strong> <strong>GMN</strong>.<br />
One reason <strong>for</strong> this is that motor <strong>spindles</strong> become more<br />
and more complex and on the other hand their reliability<br />
is guaranteed by this.<br />
The test in which the setpoints as well as cycle and<br />
switching times are specified runs <strong>automatic</strong>ally.<br />
Finally a test certificate is produced in which all measured<br />
values are documented.<br />
2 motor <strong>spindles</strong> with different parameters can be tested<br />
simultaneously.<br />
Here it was proven that 180 cycles are sufficient to<br />
guarantee the highest possible reliability.<br />
In every cycle the spindle is turned to maximum speed<br />
in a specified time within seconds, the shaft encoder<br />
signals are checked, the spindle is braked under defined<br />
conditions after a certain time, the <strong>tool</strong> <strong>change</strong> is<br />
per<strong>for</strong>med and the signals of the position sensors are<br />
measured.<br />
The position of the <strong>tool</strong> clamping system can be<br />
determined optionally analogously or through individual<br />
switches.<br />
Furthermore the following are acquired: motor current,<br />
voltage in the windings, temperature of the winding and<br />
of the <strong>for</strong>emost bearing and, depending upon spindle<br />
equipment, functioning of coolant supply through the<br />
shaft and the adjustable bearing preload.<br />
<strong>Industrial</strong> Technologies<br />
16
Индастриал Технолоджис www.ind-techno.com.ua +38 044 498 21 94<br />
<strong>High</strong> <strong>frequency</strong> spindle <strong>for</strong> <strong>automatic</strong> <strong>tool</strong> <strong>change</strong><br />
HC 80cg - 40000/3<br />
57<br />
Power<br />
P [kW]<br />
Torque<br />
M [Nm]<br />
28<br />
4<br />
3,5<br />
3<br />
2,5<br />
2<br />
1,5<br />
1<br />
0,5<br />
2<br />
( 17,5 )<br />
7,5<br />
M S1<br />
79,8 -0,1<br />
M S6-40%<br />
M S6-60%<br />
129,5<br />
80 h5<br />
0<br />
0 8000 16000 24000 32000 40000<br />
1,5<br />
1,2<br />
0,9<br />
0,6<br />
0,3<br />
Locating length 112<br />
Speed n [rpm]<br />
Hydraulic execution 299<br />
P S6-40%<br />
P S6-60%<br />
P S1<br />
79,9 -0,1<br />
Pneumatic execution 361<br />
Synchronous motor<br />
Power P (S1) ............................................ 3 kW at 30,000 rpm<br />
Torque M (S1) ......................................... 0.96 Nm<br />
Speed n max .............................................. 40,000 rpm<br />
Drive .......................................................... open-loop<br />
Hybrid ball bearings<br />
Bore diameter<br />
of front bearings.................................... 30 mm<br />
Lubrication .............................................. Grease<br />
Tool interface<br />
Interface ................................................... HSK-E 25<br />
Monitoring<br />
"clamped", "unclamped" .................... Analog sensor<br />
Taper cleaning........................................ Air<br />
Static <strong>tool</strong> pull-in <strong>for</strong>ce ........................ 2.8 kN<br />
Tool release ............................................. Hydraulic or<br />
pneumatic<br />
Seal ............................................................... Air purge<br />
Rigidity<br />
Radial ......................................................... 41 N/µm<br />
Axial ........................................................... 50 N/µm<br />
<strong>Industrial</strong> Technologies<br />
0<br />
0 8000 16000 24000 32000 40000<br />
Speed n [rpm]<br />
Also available <strong>for</strong> oil/air lubrication.<br />
This lubrication possibly leads to increase of speed.<br />
17
Индастриал Технолоджис www.ind-techno.com.ua +38 044 498 21 94<br />
<strong>High</strong> <strong>frequency</strong> spindle <strong>for</strong> <strong>automatic</strong> <strong>tool</strong> <strong>change</strong><br />
HC 100 - 60000/5<br />
Power<br />
P [kW]<br />
Torque<br />
M [Nm]<br />
55<br />
33<br />
7<br />
6<br />
5<br />
4<br />
3<br />
2<br />
1<br />
M S1<br />
7,5<br />
2<br />
M S6-40%<br />
M S6-60%<br />
49<br />
99,9<br />
100 h5<br />
P S6-40%<br />
P S6-60%<br />
0<br />
0 15000 30000 45000 60000<br />
Speed n [rpm]<br />
1,2<br />
0,8<br />
0,4<br />
Locating length 125<br />
P S1<br />
350<br />
99,9 -0,1<br />
Synchronous motor<br />
Power P (S1) ............................................ 5 kW at 60,000 rpm<br />
Torque M (S1) ......................................... 0.8 Nm<br />
Speed n max .............................................. 60,000 rpm<br />
Drive .......................................................... open-loop<br />
<strong>High</strong> precision hybrid ball bearings<br />
Bore diameter<br />
of front bearings.................................... 35 mm<br />
Lubrication .............................................. Oil/air<br />
Tool interface<br />
Interface ................................................... HSK-E 32<br />
Monitoring<br />
"clamped", "unclamped" .................... Analog sensor<br />
Static <strong>tool</strong> pull-in <strong>for</strong>ce ....................... 4 KN<br />
Seal ............................................................... Air purge<br />
Rigidity<br />
Radial ......................................................... 96 N/µm<br />
Axial ........................................................... 35 N/µm<br />
<strong>Industrial</strong> Technologies<br />
0<br />
0 15000 30000 45000 60000<br />
Speed n [rpm]<br />
Also available with permanent grease lubrication.<br />
This lubrication leads to speed reduction.<br />
18
Индастриал Технолоджис www.ind-techno.com.ua +38 044 498 21 94<br />
<strong>High</strong> <strong>frequency</strong> spindle <strong>for</strong> <strong>automatic</strong> <strong>tool</strong> <strong>change</strong><br />
HCS 120 - 45000/15<br />
119,9 -0,2<br />
63<br />
Power<br />
P [kW]<br />
Torque<br />
M [Nm]<br />
40<br />
8,5 0,1<br />
20<br />
16<br />
12<br />
8<br />
4<br />
5,5<br />
3<br />
M S6-40%<br />
M S6-60%<br />
M S1<br />
( 67,5 )<br />
73 Locating length 184<br />
23,5<br />
0<br />
0 9000 18000 27000 36000 45000<br />
8<br />
7<br />
6<br />
5<br />
4<br />
3<br />
2<br />
1<br />
Speed n [rpm]<br />
0<br />
0 9000 18000 27000 36000 45000<br />
Speed n [rpm]<br />
360<br />
120 h5<br />
P S1<br />
480<br />
P S6-40%<br />
P S6-60%<br />
79,5<br />
( 120 )<br />
Synchronous motor<br />
Power P (S1).......................................... 15 kW at 24,000 rpm<br />
Torque M (S1) ....................................... 6 Nm<br />
Speed n max ........................................... 45,000 rpm<br />
Drive ........................................................ closed-loop<br />
Hybrid ball bearings<br />
Bore diameter<br />
of front bearings ................................. 45 mm<br />
Lubrication ........................................... Oil/air<br />
Tool interface<br />
Interface................................................. HSK-E 40<br />
Monitoring<br />
"clamped", "unclamped",<br />
"clamped without <strong>tool</strong>".................... Proximity switches<br />
Taper cleaning ..................................... Air<br />
Static <strong>tool</strong> pull-in <strong>for</strong>ce ..................... 6.8 kN<br />
Seal ............................................................. Air purge<br />
Coolant<br />
through shaft ....................................... 80 bar<br />
Shaft movement<br />
Compensating - Axial....................... Temperature sensor<br />
Rigidity<br />
Radial...................................................... 125 N/µm<br />
Axial......................................................... 91 N/µm<br />
<strong>Industrial</strong> Technologies<br />
Also available with permanent grease lubrication.<br />
This lubrication leads to speed reduction.<br />
19
Индастриал Технолоджис www.ind-techno.com.ua +38 044 498 21 94<br />
<strong>High</strong> <strong>frequency</strong> spindle <strong>for</strong> <strong>automatic</strong> <strong>tool</strong> <strong>change</strong><br />
HCS 120 - 60000/10,5<br />
100<br />
Power<br />
P [kW]<br />
Torque<br />
M [Nm]<br />
43,4<br />
3<br />
57,4<br />
Locating length 215<br />
377,5<br />
14<br />
P S6-40%<br />
12<br />
P S6-60%<br />
10<br />
P S1<br />
8<br />
6<br />
4<br />
2<br />
0<br />
0 10000 20000 30000 40000 50000 60000<br />
Speed n [rpm]<br />
3<br />
2,5<br />
M S6-40%<br />
M S6-60%<br />
2<br />
M S1<br />
1,5<br />
1<br />
0,5<br />
120 h5<br />
52<br />
Asynchronous motor<br />
Power P (S1) ....................................... 10.5 kW at 51,000 rpm<br />
Torque M (S1) .................................... 2 Nm<br />
Speed n max ........................................ 60,000 rpm<br />
Drive ..................................................... closed-loop<br />
Hybrid ball bearings<br />
Bore diameter<br />
of front bearings .............................. 30 mm<br />
Lubrication ......................................... Oil/air<br />
Tool interface<br />
Interface .............................................. HSK-E 25<br />
Monitoring<br />
"clamped", "unclamped",<br />
"clamped without <strong>tool</strong>" ................. Analog sensor<br />
Taper cleaning .................................. Air<br />
Static <strong>tool</strong> pull-in <strong>for</strong>ce .................. 2.8 kN<br />
Seal .......................................................... Air purge<br />
Coolant<br />
through shaft .................................... 80 bar<br />
Rigidity<br />
Radial.................................................... 110 N/µm<br />
Axial ...................................................... 70 N/µm<br />
<strong>Industrial</strong> Technologies<br />
0<br />
0 10000 20000 30000 40000 50000 60000<br />
Speed n [rpm]<br />
Also available with permanent grease lubrication.<br />
This lubrication leads to speed reduction.<br />
20
Индастриал Технолоджис www.ind-techno.com.ua +38 044 498 21 94<br />
<strong>High</strong> <strong>frequency</strong> spindle <strong>for</strong> <strong>automatic</strong> <strong>tool</strong> <strong>change</strong><br />
HCS 120 - 75000/10<br />
-0,2<br />
119,9<br />
100<br />
48<br />
28,5<br />
Power<br />
P [kW]<br />
Torque<br />
M [Nm]<br />
14<br />
12<br />
10<br />
8<br />
6<br />
4<br />
2<br />
10,5<br />
8<br />
51,5<br />
65,5<br />
0<br />
0 15000 30000 45000 60000 75000<br />
Speed n [rpm]<br />
2<br />
1,5<br />
1<br />
0,5<br />
362<br />
h5<br />
120<br />
Locating length 217<br />
P S6-40%<br />
M S1<br />
462<br />
P S6-60%<br />
M S6-40%<br />
M S6-60%<br />
0<br />
0 15000 30000 45000 60000 75000<br />
Speed n [rpm]<br />
P S1<br />
79,5<br />
-0,2<br />
119,7<br />
100<br />
14<br />
Synchronous motor<br />
Power P (S1).......................................... 10 kW at 75,000 rpm<br />
Torque M (S1) ....................................... 1.3 Nm<br />
Speed n max ........................................... 75,000 rpm<br />
Drive ........................................................ closed-loop<br />
Hybrid ball bearings<br />
Bore diameter<br />
of front bearings ................................. 30 mm<br />
Lubrication ........................................... Oil/air<br />
Tool interface<br />
Interface................................................. HSK-E 25<br />
Monitoring<br />
"clamped", "unclamped",<br />
"clamped without <strong>tool</strong>".................... Analog sensor<br />
Taper cleaning ..................................... Air<br />
Static <strong>tool</strong> pull-in <strong>for</strong>ce ..................... 2.8 kN<br />
Seal ............................................................. Air purge<br />
Coolant<br />
through shaft ....................................... 80 bar<br />
Shaft movement<br />
Compensating - Axial ....................... Temperature sensor<br />
Rigidity<br />
Radial ...................................................... 110 N/µm<br />
Axial......................................................... 69 N/µm<br />
<strong>Industrial</strong> Technologies<br />
Also available with permanent grease lubrication.<br />
This lubrication leads to speed reduction.<br />
21
Индастриал Технолоджис www.ind-techno.com.ua +38 044 498 21 94<br />
<strong>High</strong> <strong>frequency</strong> spindle <strong>for</strong> <strong>automatic</strong> <strong>tool</strong> <strong>change</strong><br />
HCS 120 - 90000/4,4<br />
119,9 -0,2<br />
77,9 -0,2<br />
41<br />
23,5<br />
Power<br />
P [kW]<br />
Torque<br />
M [Nm]<br />
1,5<br />
6<br />
5<br />
4<br />
3<br />
2<br />
1<br />
7<br />
M S6-40%<br />
M S6-60%<br />
M S1<br />
44,5<br />
54<br />
120 h5<br />
191,5<br />
0<br />
0 15000 30000 45000 60000 75000 90000<br />
Speed n [rpm]<br />
0,8<br />
0,6<br />
0,4<br />
0,2<br />
Locating length 137,5<br />
P S6-40%<br />
P S6-60%<br />
P S1<br />
119,9 -0,2<br />
287<br />
407<br />
Synchronous motor<br />
Power P (S1) .......................................... 4.4 kW at 90,000 rpm<br />
Torque M (S1) ....................................... 0.47 Nm<br />
Speed n max ............................................ 90,000 rpm<br />
Drive ........................................................ closed-loop<br />
Hybrid ball bearings<br />
Bore diameter<br />
of front bearings ................................. 25 mm<br />
Lubrication ............................................ Oil/air<br />
Tool interface<br />
Interface ................................................. HSK-E 20<br />
Monitoring<br />
"clamped", "unclamped",<br />
"clamped without <strong>tool</strong>" .................... Analog sensor<br />
Taper cleaning ..................................... Air<br />
Static <strong>tool</strong> pull-in <strong>for</strong>ce...................... 1.8 kN<br />
Seal ............................................................. Air purge<br />
Coolant<br />
through shaft ....................................... 50 bar<br />
Rigidity<br />
Radial ....................................................... 59 N/µm<br />
Axial ......................................................... 57 N/µm<br />
<strong>Industrial</strong> Technologies<br />
0<br />
0 15000 30000 45000 60000 75000 90000<br />
Speed n [rpm]<br />
Also available with permanent grease lubrication.<br />
This lubrication leads to speed reduction.<br />
22
Индастриал Технолоджис www.ind-techno.com.ua +38 044 498 21 94<br />
<strong>High</strong> <strong>frequency</strong> spindle <strong>for</strong> <strong>automatic</strong> <strong>tool</strong> <strong>change</strong><br />
HCS 125 - 42000/15<br />
3 5,5<br />
23,5<br />
100 -0,2<br />
90<br />
33 53 125 h5<br />
119,9-0,2<br />
51,5<br />
85<br />
95<br />
261<br />
303<br />
402<br />
446<br />
490<br />
Power<br />
P [kW]<br />
Torque<br />
M [Nm]<br />
20<br />
15<br />
10<br />
5<br />
M S1<br />
8,3 0,1<br />
M S6-40%<br />
M S6-60%<br />
160<br />
51<br />
10<br />
63<br />
140<br />
51<br />
Locating length<br />
124 -0,2<br />
30°<br />
P S6-40%<br />
P S6-60%<br />
0<br />
0 14000 28000 42000<br />
Speed n [rpm]<br />
10<br />
8<br />
6<br />
4<br />
2<br />
P S1<br />
124 -0,2<br />
99<br />
Synchronous motor<br />
Power P (S1).......................................... 15 kW at 24,000 rpm<br />
Torque M (S1) ....................................... 6 Nm<br />
Speed n max ........................................... 42,000 rpm<br />
Drive ........................................................ closed-loop<br />
Hybrid ball bearings<br />
Bore diameter<br />
of front bearings ................................. 35 mm<br />
Lubrication ........................................... Oil/air<br />
Tool interface<br />
Interface................................................. HSK-E 32<br />
Monitoring<br />
"clamped", "unclamped",<br />
"clamped without <strong>tool</strong>".................... Analog sensor<br />
Taper cleaning ..................................... Air<br />
Static <strong>tool</strong> pull-in <strong>for</strong>ce ..................... 5 kN<br />
Seal ............................................................. Air purge<br />
Shaft movement<br />
Measuring - Axial................................ Displacement sensor<br />
Rigidity<br />
Radial ...................................................... 146 N/µm<br />
Axial......................................................... 84 N/µm<br />
71<br />
32<br />
2<br />
<strong>Industrial</strong> Technologies<br />
0<br />
0 14000 28000 42000<br />
Speed n [rpm]<br />
Also available with permanent grease lubrication.<br />
This lubrication leads to speed reduction.<br />
23
Индастриал Технолоджис www.ind-techno.com.ua +38 044 498 21 94<br />
<strong>High</strong> <strong>frequency</strong> spindle <strong>for</strong> <strong>automatic</strong> <strong>tool</strong> <strong>change</strong><br />
HCS 150 - 42000/30<br />
149,9 -0,1<br />
129,9 -0,1<br />
88<br />
53,5<br />
Power<br />
P [kW]<br />
Torque<br />
M [Nm]<br />
40<br />
35<br />
30<br />
25<br />
20<br />
15<br />
10<br />
5<br />
2<br />
7,5<br />
26,5<br />
Locating length 270<br />
80 430<br />
98<br />
P S6-40%<br />
P S6-60%<br />
0<br />
0 6000 12000 18000 24000 30000 36000 42000<br />
Speed n [rpm]<br />
20<br />
18<br />
16<br />
14<br />
12<br />
10<br />
8<br />
6<br />
4<br />
2<br />
M S6-40%<br />
M S6-60%<br />
M S1<br />
0<br />
0 6000 12000 18000 24000 30000 36000 42000<br />
Speed n [rpm]<br />
P S1<br />
h5<br />
150<br />
621<br />
444,5<br />
-0,1<br />
149,9<br />
83<br />
120<br />
Synchronous motor<br />
Power P (S1).......................................... 30 kW at 21,000 rpm<br />
Torque M (S1) ....................................... 13.7 Nm<br />
Speed n max ........................................... 42,000 rpm<br />
Drive ........................................................ closed-loop<br />
Hybrid ball bearings<br />
Bore diameter<br />
of front bearings ................................. 55 mm<br />
Lubrication ........................................... Oil/air<br />
Bearing preload .................................. adjustable<br />
Tool interface<br />
Interface................................................. HSK-E 50<br />
Monitoring<br />
"clamped", "unclamped",<br />
"clamped without <strong>tool</strong>".................... Analog sensor<br />
Taper cleaning ..................................... Air<br />
Static <strong>tool</strong> pull-in <strong>for</strong>ce ..................... 7.5 kN<br />
Seal ............................................................. Air purge<br />
Shaft movement<br />
Compensating - Axial....................... Temperature sensor<br />
Measuring - Axial................................ Displacement sensor<br />
Measuring - Radial............................. 2 Displacement<br />
sensors<br />
Rigidity<br />
Radial...................................................... 162 N/µm<br />
Axial......................................................... 128 N/µm<br />
ca. 53,5<br />
<strong>Industrial</strong> Technologies<br />
Also available with permanent grease lubrication.<br />
This lubrication leads to speed reduction.<br />
24
Индастриал Технолоджис www.ind-techno.com.ua +38 044 498 21 94<br />
<strong>High</strong> <strong>frequency</strong> spindle <strong>for</strong> <strong>automatic</strong> <strong>tool</strong> <strong>change</strong><br />
HCS 170 - 24000/41<br />
182 -0,2<br />
169,8 -0,2<br />
128,5 89<br />
±0,1<br />
Power<br />
P [kW]<br />
Torque<br />
M [Nm]<br />
68,5<br />
60<br />
50<br />
40<br />
30<br />
20<br />
10<br />
10<br />
12,5<br />
40<br />
50<br />
170 h7<br />
100<br />
90 ±0,1<br />
0<br />
0 4000 8000 12000 16000 20000 24000<br />
80<br />
70<br />
60<br />
50<br />
40<br />
30<br />
20<br />
10<br />
M S6-40%<br />
M S6-60%<br />
M S1<br />
Speed n [rpm]<br />
170 h5<br />
Locating length 250<br />
P S6-40%<br />
P S6-60%<br />
P S1<br />
350<br />
167,5<br />
689<br />
704<br />
Synchronous motor<br />
Power P (S1).............................................. 41 kW at 7,000 rpm<br />
Torque M (S1) ........................................... 56 Nm<br />
Speed n max ............................................... 24,000 rpm<br />
Drive ............................................................ closed-loop<br />
Hybrid ball bearings<br />
Bore diameter<br />
of front bearings ..................................... 70 mm<br />
Lubrication................................................ Oil/air<br />
Tool interface<br />
Interface..................................................... HSK-A 63<br />
Monitoring<br />
"clamped", "unclamped",<br />
"clamped without <strong>tool</strong>"........................ Proximity switches<br />
Taper cleaning ......................................... Air<br />
Static <strong>tool</strong> pull-in <strong>for</strong>ce ......................... 18 kN<br />
Seal ................................................................. Air purge<br />
Coolant<br />
through shaft ........................................... 50 bar<br />
Rigidity<br />
Radial .......................................................... 394 N/µm<br />
Axial............................................................. 297 N/µm<br />
777<br />
169,8 -0,2<br />
<strong>Industrial</strong> Technologies<br />
0<br />
0 4000 8000 12000 16000 20000 24000<br />
Speed n [rpm]<br />
Also available with permanent grease lubrication.<br />
This lubrication leads to speed reduction.<br />
25
Индастриал Технолоджис www.ind-techno.com.ua +38 044 498 21 94<br />
<strong>High</strong> <strong>frequency</strong> spindle <strong>for</strong> <strong>automatic</strong> <strong>tool</strong> <strong>change</strong><br />
HCS 170 - 30000/40<br />
0,005<br />
Power<br />
P [kW]<br />
Torque<br />
M [Nm]<br />
170 -0,1<br />
-0,3<br />
150<br />
60<br />
50<br />
40<br />
30<br />
20<br />
10<br />
89<br />
68<br />
M S1<br />
10,5 0,1<br />
M S6-40%<br />
M S6-60%<br />
2<br />
4,5<br />
P S1<br />
60 15<br />
P S6-40%<br />
P S6-60%<br />
170 h5<br />
Locating length 348,5<br />
372,5<br />
439<br />
0<br />
0 6000 12000 18000 24000 30000<br />
Speed n [rpm]<br />
80<br />
60<br />
40<br />
20<br />
0<br />
0 6000 12000 18000 24000 30000<br />
Speed n [rpm]<br />
169,9 -0,1<br />
120<br />
Hub 2 0,1<br />
Synchronous motor<br />
Power P (S1).............................................. 40 kW at 7,000 rpm<br />
Torque M (S1) ........................................... 55 Nm<br />
Speed n max ............................................... 30,000 rpm<br />
Drive ............................................................ closed-loop<br />
Hybrid ball bearings<br />
Bore diameter<br />
of front bearings ..................................... 70 mm<br />
Lubrication................................................ Oil/air<br />
Tool interface<br />
Interface..................................................... HSK-A 63<br />
Monitoring<br />
"clamped", "unclamped",<br />
"clamped without <strong>tool</strong>"........................ Analog sensor<br />
Taper cleaning ......................................... Air<br />
Static <strong>tool</strong> pull-in <strong>for</strong>ce ......................... 11 kN<br />
Seal ................................................................. Air purge<br />
Coolant<br />
through shaft ........................................... 80 bar<br />
through spindle housing .................... 10 bar<br />
Rigidity<br />
Radial .......................................................... 470 N/µm<br />
Axial............................................................. 135 N/µm<br />
<strong>Industrial</strong> Technologies<br />
Also available with permanent grease lubrication.<br />
This lubrication leads to speed reduction.<br />
26
Индастриал Технолоджис www.ind-techno.com.ua +38 044 498 21 94<br />
5<br />
<strong>High</strong> <strong>frequency</strong> spindle <strong>for</strong> <strong>automatic</strong> <strong>tool</strong> <strong>change</strong><br />
HCS 170 - 40000/39<br />
15 15,5<br />
13 13,5<br />
Power<br />
P [kW]<br />
Torque<br />
M [Nm]<br />
130 200<br />
73 101,5<br />
53,5<br />
55<br />
50<br />
45<br />
40<br />
35<br />
30<br />
25<br />
20<br />
15<br />
10<br />
5<br />
2,5<br />
M S6-40%<br />
M S6-60%<br />
M S1<br />
172 h5<br />
73,5<br />
15<br />
98<br />
113<br />
0<br />
0 10000 20000 30000 40000<br />
Speed n [rpm]<br />
30<br />
25<br />
20<br />
15<br />
10<br />
5<br />
0<br />
0 10000 20000 30000 40000<br />
Speed n [rpm]<br />
170 -0,1<br />
P S6-40%<br />
P S6-60%<br />
P S1<br />
333<br />
172 h5<br />
350<br />
395,7<br />
37<br />
524<br />
Asynchronous motor<br />
Power P (S1).......................................... 39 kW at 18,000 rpm<br />
Torque M (S1) ....................................... 20.7 Nm<br />
Speed n max ........................................... 40,000 rpm<br />
Drive ........................................................ closed-loop<br />
Hybrid ball bearings<br />
Bore diameter<br />
of front bearings ................................. 55 mm<br />
Lubrication ........................................... Oil/air<br />
Tool interface<br />
Interface................................................. HSK-E 50<br />
Monitoring<br />
"clamped", "unclamped".................. Proximity switches<br />
Taper cleaning ..................................... Air<br />
Static <strong>tool</strong> pull-in <strong>for</strong>ce ..................... 10 kN<br />
Seal ............................................................. Air purge<br />
Coolant<br />
through shaft ....................................... 80 bar<br />
Shaft movement<br />
Compensating - Axial ....................... Temperature sensor<br />
Measuring - Axial................................ Displacement sensor<br />
Rigidity<br />
Radial ...................................................... 307 N/µm<br />
Axial......................................................... 102 N/µm<br />
640,9<br />
48 G5<br />
<strong>Industrial</strong> Technologies<br />
Also available with permanent grease lubrication.<br />
This lubrication leads to speed reduction.<br />
27
Индастриал Технолоджис www.ind-techno.com.ua +38 044 498 21 94<br />
<strong>High</strong> <strong>frequency</strong> spindle <strong>for</strong> <strong>automatic</strong> <strong>tool</strong> <strong>change</strong><br />
HCS 170g - 15000/20<br />
21<br />
150<br />
8<br />
150<br />
Power<br />
P [kW]<br />
Torque<br />
M [Nm]<br />
89<br />
68,5<br />
30<br />
25<br />
20<br />
15<br />
10<br />
5<br />
3,5 1<br />
M S6-40%<br />
M S6-60%<br />
M S1<br />
57<br />
74<br />
170 h5<br />
R340<br />
P S6-60%<br />
0<br />
0 3000 6000 9000 12000 15000<br />
Speed n [rpm]<br />
40<br />
30<br />
20<br />
10<br />
P S6-40%<br />
P S1<br />
315<br />
169,8<br />
387,5<br />
Swing radius<br />
450<br />
Synchronous motor<br />
Power P (S1)............................................... 20 kW at 7,000 rpm<br />
Torque M (S1)............................................ 27.3 Nm<br />
Speed n max ................................................ 15,000 rpm<br />
Drive............................................................. closed-loop<br />
Hybrid ball bearings<br />
Bore diameter<br />
of front bearings...................................... 70 mm<br />
Lubrication ................................................ Grease<br />
Tool interface<br />
Interface ..................................................... HSK-A 63<br />
Monitoring<br />
"clamped", "unclamped",<br />
"clamped without <strong>tool</strong>"......................... Analog sensor<br />
Taper cleaning ......................................... Air<br />
Static <strong>tool</strong> pull-in <strong>for</strong>ce .......................... 18 kN<br />
Seal ................................................................. Air purge<br />
Rigidity<br />
Radial ........................................................... 500 N/µm<br />
Axial.............................................................. 170 N/µm<br />
<strong>Industrial</strong> Technologies<br />
0<br />
0 3000 6000 9000 12000 15000<br />
Speed n [rpm]<br />
Also available <strong>for</strong> oil/air lubrication.<br />
This lubrication possibly leads to increase of speed.<br />
28
Индастриал Технолоджис www.ind-techno.com.ua +38 044 498 21 94<br />
<strong>High</strong> <strong>frequency</strong> spindle <strong>for</strong> <strong>automatic</strong> <strong>tool</strong> <strong>change</strong><br />
HCS 200 - 42000/10<br />
230<br />
190<br />
Power<br />
P [kW]<br />
Torque<br />
M [Nm]<br />
130<br />
170<br />
110<br />
15<br />
12<br />
73<br />
53,5<br />
9<br />
6<br />
3<br />
M S6-40%<br />
M S6-60%<br />
M S1<br />
2 4,5 53,5 135<br />
10,5 0,1<br />
60°<br />
60°<br />
9<br />
15<br />
202 h4<br />
189<br />
P S1<br />
234,7<br />
P S6-40%<br />
P S6-60%<br />
0<br />
0 14000 28000 42000<br />
Speed n [rpm]<br />
10<br />
8<br />
6<br />
4<br />
2<br />
Locating length 30<br />
0<br />
0 14000 28000 42000<br />
Speed n [rpm]<br />
(450,7)<br />
315,7<br />
190<br />
189,9<br />
128<br />
Hub 2<br />
83<br />
4<br />
51<br />
48<br />
Asynchronous motor<br />
Power P (S1) ........................................... 10 kW at 15,000 rpm<br />
Torque M (S1) ........................................ 6.4 Nm<br />
Speed n max ............................................ 42,000 rpm<br />
Drive ......................................................... closed-loop<br />
Hybrid ball bearings<br />
Bore diameter<br />
of front bearings .................................. 55 mm<br />
Lubrication ............................................. Oil/air<br />
Tool interface<br />
Interface .................................................. HSK-A 50 / HSK-E 50<br />
Monitoring<br />
"clamped", "unclamped",<br />
"clamped without <strong>tool</strong>" ..................... Analog sensor<br />
Taper cleaning ...................................... Air<br />
Static <strong>tool</strong> pull-in <strong>for</strong>ce ...................... 10 kN<br />
Seal .............................................................. Air purge<br />
Coolant<br />
through shaft ........................................ 40 bar<br />
Shaft movement<br />
Compensating - Axial ......................... Temperature sensor<br />
Rigidity<br />
Radial ....................................................... 270 N/µm<br />
Axial .......................................................... 140 N/µm<br />
Option<br />
Acceleration sensor<br />
Shaft movement sensor<br />
<strong>Industrial</strong> Technologies<br />
Also available with permanent grease lubrication.<br />
This lubrication leads to speed reduction.<br />
29
Индастриал Технолоджис www.ind-techno.com.ua +38 044 498 21 94<br />
<strong>High</strong> <strong>frequency</strong> spindle <strong>for</strong> <strong>automatic</strong> <strong>tool</strong> <strong>change</strong><br />
HCS 230 - 12000/30<br />
(51)<br />
Power<br />
P [kW]<br />
Torque<br />
M [Nm]<br />
40<br />
30<br />
20<br />
10<br />
130 195222<br />
107,5<br />
4,5<br />
8<br />
M S1<br />
32<br />
69<br />
79<br />
30<br />
130<br />
299<br />
232 h5<br />
0<br />
0 3000 6000 9000 12000<br />
250<br />
200<br />
150<br />
100<br />
50<br />
M S6-40%<br />
M S6-60%<br />
Speed n [rpm]<br />
Locating length<br />
P S6-40%<br />
P S6-60%<br />
P S1<br />
0<br />
0 3000 6000 9000 12000<br />
230<br />
410<br />
758,6<br />
540,7<br />
628,6<br />
Locating length<br />
231 h5<br />
30<br />
230<br />
Synchronous motor<br />
Power P (S1) ............................................. 30 kW at 1,600 rpm<br />
Torque M (S1) .......................................... 179.3 Nm<br />
Speed n max ............................................... 12,000 rpm<br />
Drive ........................................................... closed-loop<br />
Hybrid ball bearings<br />
Bore diameter<br />
of front bearings .................................... 110 mm<br />
Lubrication ............................................... Oil/air<br />
Tool interface<br />
Interface .................................................... HSK-A 100<br />
Monitoring<br />
"clamped", "unclamped",<br />
"clamped without <strong>tool</strong>" ....................... Analog sensor<br />
Taper cleaning ........................................ Air<br />
Static <strong>tool</strong> pull-in <strong>for</strong>ce ........................ 45 kN<br />
Seal ................................................................ Air purge<br />
Coolant<br />
through shaft .......................................... 50 bar<br />
through spindle housing .................... 3 bar<br />
Rigidity<br />
Radial ......................................................... 800 N/µm<br />
Axial ............................................................ 320 N/µm<br />
<strong>Industrial</strong> Technologies<br />
Speed n [rpm]<br />
Also available with permanent grease lubrication.<br />
This lubrication leads to speed reduction.<br />
30
Индастриал Технолоджис www.ind-techno.com.ua +38 044 498 21 94<br />
<strong>High</strong> <strong>frequency</strong> spindle <strong>for</strong> <strong>automatic</strong> <strong>tool</strong> <strong>change</strong><br />
HCS 230 - 24000/18<br />
2 4,5<br />
64<br />
84<br />
114<br />
265<br />
230<br />
414<br />
600,5<br />
615,1<br />
637,6<br />
89 178<br />
180 h8<br />
688,6<br />
Power<br />
P [kW]<br />
Torque<br />
M [Nm]<br />
68,5<br />
18<br />
16<br />
14<br />
12<br />
10<br />
8<br />
6<br />
4<br />
2<br />
7<br />
30<br />
0<br />
0 4000 8000 12000 16000 20000<br />
60<br />
50<br />
40<br />
30<br />
20<br />
10<br />
M S1:<br />
M S1:<br />
230 h5<br />
P S1: P S1:<br />
Locating length 12 Locating length 42<br />
Speed n [rpm]<br />
0<br />
0 4000 8000 12000 16000 20000 24000<br />
Speed n [rpm]<br />
228<br />
229 g5<br />
228<br />
83<br />
128<br />
Asynchronous motor<br />
Star-Delta switching<br />
Power P (S1) ........................................... 18 kW at 3,150 rpm<br />
Torque M (S1) ........................................ 57 Nm<br />
Speed n max ............................................ 24,000 rpm<br />
Drive ......................................................... closed-loop<br />
Hybrid ball bearings<br />
Bore diameter<br />
of front bearings .................................. 70 mm<br />
Lubrication ............................................. Oil/air<br />
Bearing preload.................................... adjustable<br />
Tool interface<br />
Interface .................................................. HSK-A 63<br />
Monitoring<br />
"clamped", "unclamped",<br />
"clamped without <strong>tool</strong>" ..................... Proximity switches<br />
or Analog sensor<br />
Taper cleaning ...................................... Air<br />
Static <strong>tool</strong> pull-in <strong>for</strong>ce ...................... 18 kN<br />
Seal .............................................................. Air purge<br />
Coolant<br />
through spindle housing .................. 3 bar<br />
Shaft movement<br />
Compensating - Axial ......................... Temperature sensor<br />
Rigidity<br />
Radial ....................................................... 393 N/µm<br />
Axial .......................................................... 130 N/µm<br />
<strong>Industrial</strong> Technologies<br />
Also available with permanent grease lubrication.<br />
This lubrication leads to speed reduction.<br />
31
Индастриал Технолоджис www.ind-techno.com.ua +38 044 498 21 94<br />
<strong>High</strong> <strong>frequency</strong> spindle <strong>for</strong> <strong>automatic</strong> <strong>tool</strong> <strong>change</strong><br />
HCS 230 - 24000/120<br />
280<br />
196<br />
Power<br />
P [kW]<br />
Torque<br />
M [Nm]<br />
-0,02<br />
169 -0,04<br />
166,9<br />
118<br />
103<br />
160<br />
120<br />
80<br />
40<br />
110<br />
100<br />
M S6-40%<br />
M S6-60%<br />
M S1<br />
5,1<br />
39<br />
71<br />
115<br />
0<br />
0 5500 11000 16500 22000<br />
90<br />
80<br />
70<br />
60<br />
50<br />
40<br />
30<br />
20<br />
10<br />
0<br />
0 5500 11000 16500 22000<br />
20<br />
Speed n [rpm]<br />
Speed n [rpm]<br />
Locating length 100<br />
230 h6<br />
480<br />
P S6-40%<br />
P S6-60%<br />
P S1<br />
317<br />
600,1<br />
365<br />
229<br />
48<br />
228<br />
66<br />
ca. 93,8<br />
Synchronous motor<br />
Power P (S1).................................... 120 kW at 13,800 rpm<br />
Torque M (S1)................................. 83 Nm<br />
Speed n max ..................................... 24,000 rpm<br />
Drive.................................................. closed-loop<br />
Hybrid ball bearings<br />
Bore diameter<br />
of front bearings........................... 90 mm<br />
Lubrication ..................................... Oil/air<br />
Tool interface<br />
Interface .......................................... HSK-A 80<br />
Monitoring<br />
"clamped", "unclamped",<br />
"clamped without <strong>tool</strong>".............. Proximity switches<br />
Taper cleaning ............................... Air<br />
Static <strong>tool</strong> pull-in <strong>for</strong>ce ............... 32 kN<br />
Seal ...................................................... Air purge<br />
Coolant<br />
through shaft ................................ 50 bar<br />
Shaft movement<br />
Compensating - Axial................. Temperature sensor<br />
Measuring - Axial.......................... Displacement sensor<br />
Measuring - Radial....................... 2 Displacement sensors<br />
Vibration recognition ................. Sensor<br />
Rigidity<br />
Radial................................................ 496 N/µm<br />
Axial................................................... 160 N/µm<br />
48<br />
83<br />
128<br />
<strong>Industrial</strong> Technologies<br />
Also available with permanent grease lubrication.<br />
This lubrication leads to speed reduction.<br />
32
Индастриал Технолоджис www.ind-techno.com.ua +38 044 498 21 94<br />
<strong>High</strong> <strong>frequency</strong> spindle <strong>for</strong> <strong>automatic</strong> <strong>tool</strong> <strong>change</strong><br />
HCS 230 - 30000/120<br />
10,5<br />
98<br />
84 -0,1 145<br />
196<br />
Power<br />
P [kW]<br />
Torque<br />
M [Nm]<br />
0,1<br />
558,1<br />
480<br />
115<br />
317<br />
20<br />
Locating length 20<br />
280<br />
230 h5<br />
229<br />
5<br />
40<br />
71 (44)<br />
(365)<br />
160<br />
P S6-40%<br />
P S6-60%<br />
120<br />
80<br />
40<br />
0<br />
0 6000 12000 18000 24000 30000<br />
Speed n [rpm]<br />
120<br />
M S6-40%<br />
90 M S6-60%<br />
M S1<br />
60<br />
30<br />
0<br />
0 6000 12000 18000 24000 30000<br />
Speed n [rpm]<br />
P S1<br />
48<br />
228<br />
ca. 88,6<br />
66<br />
82<br />
88,5<br />
Hub 2<br />
83<br />
ca. 73,5<br />
63,6<br />
48<br />
Synchronous motor<br />
Power P (S1) ........................................ 120 kW at 13,800 rpm<br />
Torque M (S1) ..................................... 83 Nm<br />
Speed n max .......................................... 30,000 rpm<br />
Drive ...................................................... closed-loop<br />
Hybrid ball bearings<br />
Bore diameter<br />
of front bearings............................... 70 mm<br />
Lubrication .......................................... Oil/air<br />
Tool interface<br />
Interface ............................................... HSK-A 63 / -F 80<br />
Monitoring<br />
"clamped", "unclamped",<br />
"clamped without <strong>tool</strong>" .................. Analog sensor<br />
Taper cleaning.................................... Air<br />
Static <strong>tool</strong> pull-in <strong>for</strong>ce.................... 20 kN<br />
Seal ........................................................... Air purge<br />
Coolant<br />
through shaft ..................................... 50 bar<br />
through spindle housing ............... 5 bar<br />
Shaft movement<br />
Compensating - Axial ...................... Temperature sensor<br />
Rigidity<br />
Radial..................................................... 380 N/µm<br />
Axial ....................................................... 145 N/µm<br />
Option<br />
Vibration sensor<br />
Shaft movement sensor<br />
128<br />
<strong>Industrial</strong> Technologies<br />
Also available with permanent grease lubrication.<br />
This lubrication leads to speed reduction.<br />
33
Индастриал Технолоджис www.ind-techno.com.ua +38 044 498 21 94<br />
<strong>High</strong> <strong>frequency</strong> spindle <strong>for</strong> <strong>automatic</strong> <strong>tool</strong> <strong>change</strong><br />
HCS 230 - 40000/22<br />
Power<br />
P [kW]<br />
Torque<br />
M [Nm]<br />
73<br />
53<br />
2 4,5<br />
64<br />
84<br />
114<br />
30<br />
Locating length 12<br />
E. M. 10,5<br />
7<br />
178<br />
180 h5<br />
225<br />
265<br />
230 h5<br />
228<br />
30<br />
25<br />
P S6-40%<br />
P S6-60%<br />
20<br />
P S1<br />
15<br />
10<br />
5<br />
0<br />
0 10000 20000 30000 40000<br />
Speed n [rpm]<br />
30<br />
25<br />
M S6-40%<br />
M S6-60%<br />
20<br />
M S1<br />
15<br />
10<br />
5<br />
Locating length 42<br />
229 g5<br />
414<br />
225<br />
483<br />
497,5<br />
128<br />
83<br />
520<br />
571,1<br />
Asynchronous motor<br />
Power P (S1).......................................... 22 kW at 10,000 rpm<br />
Torque M (S1) ....................................... 21 Nm<br />
Speed n max ........................................... 40,000 rpm<br />
Drive ........................................................ closed-loop<br />
Hybrid ball bearings<br />
Bore diameter<br />
of front bearings ................................. 55 mm<br />
Lubrication ........................................... Oil/air<br />
Tool interface<br />
Interface................................................. HSK-E 50<br />
Monitoring<br />
"clamped", "unclamped",<br />
"clamped without <strong>tool</strong>".................... Analog sensor<br />
Taper cleaning ..................................... Air<br />
Static <strong>tool</strong> pull-in <strong>for</strong>ce ..................... 10 kN<br />
Seal ............................................................. Air purge<br />
Shaft movement<br />
Compensating - Axial....................... Temperature sensor<br />
Rigidity<br />
Radial...................................................... 260 N/µm<br />
Axial......................................................... 130 N/µm<br />
<strong>Industrial</strong> Technologies<br />
0<br />
0 10000 20000 30000 40000<br />
Speed n [rpm]<br />
Also available with permanent grease lubrication.<br />
This lubrication leads to speed reduction.<br />
34
Индастриал Технолоджис www.ind-techno.com.ua +38 044 498 21 94<br />
8<br />
<strong>High</strong> <strong>frequency</strong> spindle <strong>for</strong> <strong>automatic</strong> <strong>tool</strong> <strong>change</strong><br />
HCS 230g - 10000/24<br />
170185<br />
h6<br />
110<br />
88,5<br />
Power<br />
P [kW]<br />
Torque<br />
M [Nm]<br />
10,5<br />
32<br />
28<br />
24<br />
20<br />
16<br />
12<br />
8<br />
4<br />
45<br />
56,5<br />
76,5<br />
96,5<br />
230 h5<br />
30 30 46,6<br />
126,5<br />
229<br />
226,5<br />
230 h5<br />
256,5<br />
229<br />
P S6-40%<br />
P S6-60%<br />
0<br />
0 2500 5000 7500 10000<br />
120<br />
100<br />
80<br />
60<br />
40<br />
20<br />
M S6-40%<br />
M S6-60%<br />
M S1<br />
Locating length Locating length Locating length<br />
Speed n [rpm]<br />
P S1<br />
426,5<br />
230 h5<br />
473,1<br />
229<br />
623,1<br />
229,5<br />
665,1<br />
229<br />
872<br />
886,5<br />
Asynchronous motor<br />
Power P (S1) ............................................. 24 kW at 2,500 rpm<br />
Torque M (S1) .......................................... 91.7 Nm<br />
Speed n max ............................................... 10,000 rpm<br />
Drive ........................................................... closed-loop<br />
Hybrid ball bearings<br />
Bore diameter<br />
of front bearings .................................... 90 mm<br />
Lubrication ............................................... Grease<br />
Tool interface<br />
Interface .................................................... HSK-A 63<br />
Monitoring<br />
"clamped", "unclamped",<br />
"clamped without <strong>tool</strong>" ....................... Analog sensor<br />
Taper cleaning ........................................ Air<br />
Static <strong>tool</strong> pull-in <strong>for</strong>ce ........................ 18 kN<br />
Seal ................................................................ Air purge<br />
Coolant<br />
through shaft .......................................... 50 bar<br />
Rigidity<br />
Radial ......................................................... 600 N/µm<br />
Axial ............................................................ 430 N/µm<br />
960<br />
<strong>Industrial</strong> Technologies<br />
0<br />
0 2500 5000 7500 10000<br />
Speed n [rpm]<br />
Also available <strong>for</strong> oil/air lubrication.<br />
This lubrication possibly leads to increase of speed.<br />
35
Индастриал Технолоджис www.ind-techno.com.ua +38 044 498 21 94<br />
<strong>High</strong> <strong>frequency</strong> spindle <strong>for</strong> <strong>automatic</strong> <strong>tool</strong> <strong>change</strong><br />
HCS 230g - 16000/24<br />
68,5<br />
8<br />
10,5<br />
Power<br />
P [kW]<br />
145<br />
Torque<br />
M [Nm]<br />
32<br />
28<br />
24<br />
20<br />
16<br />
12<br />
8<br />
4<br />
56,5<br />
185 h6<br />
229<br />
76,5<br />
96,5<br />
230 h5<br />
30 Locating length 30 Locating length Locating length 46,6<br />
126,5<br />
229<br />
0<br />
0 2000 4000 6000 8000 10000 12000 14000 16000<br />
50<br />
45<br />
40<br />
35<br />
30<br />
25<br />
20<br />
15<br />
10<br />
5<br />
M S6-40%<br />
M S6-60%<br />
M S1<br />
226,5<br />
Speed n [rpm]<br />
230 h5<br />
256,5<br />
229<br />
P S6-40%<br />
P S6-60%<br />
P S1<br />
0<br />
0 2000 4000 6000 8000 10000 12000 14000 16000<br />
Speed n [rpm]<br />
426,5<br />
230 h5<br />
473,1<br />
229,5<br />
515,1<br />
229<br />
713<br />
736,5<br />
Asynchronous motor<br />
Power P (S1) ............................................. 24 kW at 6,000 rpm<br />
Torque M (S1) .......................................... 38.2 Nm<br />
Speed n max ............................................... 16,000 rpm<br />
Drive ........................................................... closed-loop<br />
Hybrid ball bearings<br />
Bore diameter<br />
of front bearings .................................... 70 mm<br />
Lubrication ............................................... Grease<br />
Tool interface<br />
Interface .................................................... HSK-A 63<br />
Monitoring<br />
"clamped", "unclamped",<br />
"clamped without <strong>tool</strong>" ....................... Analog sensor<br />
Taper cleaning ........................................ Air<br />
Static <strong>tool</strong> pull-in <strong>for</strong>ce ........................ 18 kN<br />
Seal ................................................................ Air purge<br />
Coolant<br />
through shaft .......................................... 50 bar<br />
Rigidity<br />
Radial ......................................................... 454 N/µm<br />
Axial ............................................................ 317 N/µm<br />
806<br />
<strong>Industrial</strong> Technologies<br />
Also available <strong>for</strong> oil/air lubrication.<br />
This lubrication possibly leads to increase of speed.<br />
36
Индастриал Технолоджис www.ind-techno.com.ua +38 044 498 21 94<br />
<strong>High</strong> <strong>frequency</strong> spindle <strong>for</strong> <strong>automatic</strong> <strong>tool</strong> <strong>change</strong><br />
HCS 230g - 16000/40<br />
146<br />
120<br />
89<br />
Power<br />
P [kW]<br />
Torque<br />
M [Nm]<br />
68,5<br />
5,5 9<br />
23,5<br />
60<br />
50<br />
40<br />
30<br />
20<br />
10<br />
18°<br />
5°<br />
170<br />
87<br />
99<br />
113<br />
229,5<br />
280<br />
143 0,1<br />
0<br />
0 4000 8000 12000 16000<br />
120<br />
100<br />
80<br />
60<br />
40<br />
20<br />
M S6-40%<br />
M S6-60%<br />
M S1<br />
Speed n [rpm]<br />
0<br />
0 4000 8000 12000 16000<br />
Speed n [rpm]<br />
Locating length 274<br />
230 -0,03<br />
-0,05<br />
P S6-40%<br />
P S6-60%<br />
P S1<br />
417<br />
228<br />
537<br />
66<br />
128<br />
620,1<br />
693,6<br />
Asynchronous motor<br />
Power P (S1) ........................................... 40 kW at 4,500 rpm<br />
Torque M (S1) ........................................ 85 Nm<br />
Speed n max ............................................ 16,000 rpm<br />
Drive ......................................................... closed-loop<br />
Hybrid ball bearings<br />
Bore diameter<br />
of front bearings .................................. 70 mm<br />
Lubrication ............................................. Oil/air<br />
Tool interface<br />
Interface .................................................. HSK-A 63<br />
Monitoring<br />
"clamped", "unclamped",<br />
"clamped without <strong>tool</strong>"......................Analog sensor<br />
Taper cleaning ...................................... Air<br />
Static <strong>tool</strong> pull-in <strong>for</strong>ce ...................... 20 kN<br />
Seal .............................................................. Air purge<br />
Coolant<br />
through shaft ........................................ 80 bar<br />
through spindle housing .................. 10 bar<br />
Shaft movement<br />
Compensating - Axial ......................... Temperature sensor<br />
Rigidity<br />
Radial........................................................ 647 N/µm<br />
Axial .......................................................... 282 N/µm<br />
Option<br />
Shaft displacement sensor<br />
Vibration sensor<br />
<strong>Industrial</strong> Technologies<br />
Also available <strong>for</strong> oil/air lubrication.<br />
This lubrication possibly leads to increase of speed.<br />
37
Индастриал Технолоджис www.ind-techno.com.ua +38 044 498 21 94<br />
<strong>High</strong> <strong>frequency</strong> spindle <strong>for</strong> <strong>automatic</strong> <strong>tool</strong> <strong>change</strong><br />
HCS 260 - 12000/40<br />
135<br />
106<br />
10,2 17<br />
Power<br />
P [kW]<br />
Torque<br />
M [Nm]<br />
105<br />
159<br />
18<br />
45°<br />
197 0,1<br />
-0,03<br />
-0,05<br />
38<br />
235<br />
310<br />
260<br />
60<br />
50<br />
40<br />
P S6-40%<br />
P S6-60%<br />
P S1<br />
Locating length 386<br />
30<br />
20<br />
10<br />
0<br />
0 3000 6000 9000 12000<br />
Speed n [rpm]<br />
400<br />
M S6-40%<br />
300<br />
M S6-60%<br />
M S1<br />
200<br />
100<br />
0<br />
0 3000 6000 9000 12000<br />
Speed n [rpm]<br />
20°<br />
533<br />
546<br />
13<br />
258<br />
20°<br />
583<br />
259,5<br />
734<br />
130<br />
770,1<br />
Asynchronous motor<br />
Power P (S1)............................................ 40 kW at 1,350 rpm<br />
Torque M (S1) ......................................... 298 Nm<br />
Speed n max ............................................. 12,000 rpm<br />
Drive .......................................................... closed-loop<br />
Hybrid ball bearings<br />
Bore diameter<br />
of front bearings ................................... 110 mm<br />
Lubrication.............................................. Oil/air<br />
Tool interface<br />
Interface................................................... HSK-A 100<br />
Monitoring<br />
"clamped", "unclamped",<br />
"clamped without <strong>tool</strong>"...................... Analog sensor<br />
Taper cleaning ....................................... Air<br />
Static <strong>tool</strong> pull-in <strong>for</strong>ce ....................... 45 kN<br />
Seal ............................................................... Air purge<br />
Coolant<br />
through shaft ......................................... 80 bar<br />
through spindle housing<br />
Shaft movement<br />
Compensating - Axial ......................... Temperature sensor<br />
Rigidity<br />
Radial ........................................................ 640 N/µm<br />
Axial........................................................... 500 N/µm<br />
Option<br />
Shaft displacement sensor<br />
Vibration sensor<br />
843,6<br />
<strong>Industrial</strong> Technologies<br />
Also available with permanent grease lubrication.<br />
This lubrication leads to speed reduction.<br />
38
Индастриал Технолоджис www.ind-techno.com.ua +38 044 498 21 94<br />
4<br />
<strong>High</strong> <strong>frequency</strong> spindle <strong>for</strong> <strong>automatic</strong> <strong>tool</strong> <strong>change</strong><br />
HCS 270g - 10000/94<br />
330<br />
300<br />
220<br />
137<br />
175<br />
Power<br />
P [kW]<br />
Torque<br />
M [Nm]<br />
108<br />
140<br />
120<br />
100<br />
80<br />
60<br />
40<br />
20<br />
10<br />
33,5<br />
64<br />
262-0,1<br />
100<br />
118<br />
122<br />
270 h6<br />
260,3-0,1<br />
6,6 +0,2 6,6 +0,2<br />
145<br />
156<br />
160<br />
269 -0,2<br />
0<br />
0 2000 4000 6000 8000 10000<br />
Speed n [rpm]<br />
600<br />
500<br />
400<br />
300<br />
200<br />
100<br />
M S6-40%<br />
M S1<br />
P S6-40%<br />
P S1<br />
0<br />
0 2000 4000 6000 8000 10000<br />
Speed n [rpm]<br />
499<br />
265 h6<br />
257-0,1<br />
6,6 +0,2<br />
531,1<br />
545<br />
558<br />
264,9 -0,2<br />
190<br />
128<br />
659<br />
675,1<br />
83<br />
Synchronous motor<br />
Power P (S1)............................................ 94 kW at 2,000 rpm<br />
Torque M (S1) ......................................... 450 Nm<br />
Speed n max ............................................. 10,000 rpm<br />
Drive .......................................................... closed-loop<br />
Hybrid ball bearings<br />
Bore diameter<br />
of front bearings ................................... 110 mm<br />
Lubrication.............................................. Oil/air<br />
Tool interface<br />
Interface................................................... HSK-A 100 / SK 50<br />
Monitoring<br />
"clamped", "unclamped",<br />
"clamped without <strong>tool</strong>"...................... Analog sensor<br />
Taper cleaning ....................................... Air<br />
Static <strong>tool</strong> pull-in <strong>for</strong>ce ....................... 45 kN<br />
Seal ............................................................... Air purge<br />
Coolant<br />
through shaft ......................................... 80 bar<br />
Shaft movement<br />
Compensating - Axial ......................... Temperature sensor<br />
Rigidity<br />
Radial ........................................................ 920 N/µm<br />
Axial........................................................... 610 N/µm<br />
746,6<br />
46<br />
<strong>Industrial</strong> Technologies<br />
Also available <strong>for</strong> oil/air lubrication.<br />
This lubrication possibly leads to increase of speed.<br />
39
Индастриал Технолоджис www.ind-techno.com.ua +38 044 498 21 94<br />
-0,1<br />
<strong>High</strong> <strong>frequency</strong> spindle <strong>for</strong> <strong>automatic</strong> <strong>tool</strong> <strong>change</strong><br />
HCS 280 - 18000/60<br />
Power<br />
P [kW]<br />
Torque<br />
M [Nm]<br />
336<br />
292<br />
80<br />
70<br />
60<br />
50<br />
40<br />
30<br />
20<br />
10<br />
142<br />
130<br />
215<br />
77<br />
103<br />
124,5<br />
146<br />
189 0,1<br />
-0,02<br />
-0,04<br />
283<br />
282,5<br />
277<br />
17 17<br />
25 198<br />
32<br />
245<br />
327<br />
507,6<br />
696,6<br />
0<br />
0 4500 9000 13500 18000<br />
250<br />
200<br />
150<br />
100<br />
50<br />
M S6-40%<br />
M S6-60%<br />
M S1<br />
P S6-40%<br />
P S6-60%<br />
P S1<br />
Speed n [rpm]<br />
0<br />
0 4500 9000 13500 18000<br />
Speed n [rpm]<br />
-0,05<br />
-0,02<br />
-0,04<br />
282<br />
92,7<br />
128<br />
281,5<br />
Asynchronous motor<br />
Power P (S1) ........................................... 60 kW at 3,300 rpm<br />
Torque M (S1) ........................................ 174 Nm<br />
Speed n max ............................................. 18,000 rpm<br />
Drive ......................................................... closed-loop<br />
Hybrid ball bearings<br />
Bore diameter<br />
of front bearings .................................. 110 mm<br />
Lubrication ............................................. Oil/air<br />
Tool interface<br />
Interface .................................................. HSK-A 100<br />
Monitoring<br />
"clamped", "unclamped",<br />
"clamped without <strong>tool</strong>" ..................... Analog sensor<br />
Taper cleaning ...................................... Air<br />
Static <strong>tool</strong> pull-in <strong>for</strong>ce ...................... 45 kN<br />
Seal .............................................................. Air purge<br />
Coolant<br />
through shaft ........................................ 80 bar<br />
through spindle housing .................. 10 bar<br />
Shaft movement<br />
Compensating - Axial ......................... Temperature sensor<br />
Rigidity<br />
Radial........................................................ 890 N/µm<br />
Axial .......................................................... 310 N/µm<br />
Option<br />
Shaft displacement sensor<br />
Vibration sensor<br />
<strong>Industrial</strong> Technologies<br />
Also available with permanent grease lubrication.<br />
This lubrication leads to speed reduction.<br />
40
Индастриал Технолоджис www.ind-techno.com.ua +38 044 498 21 94<br />
<strong>High</strong> <strong>frequency</strong> spindle <strong>for</strong> <strong>automatic</strong> <strong>tool</strong> <strong>change</strong><br />
HCS 285 - 12000/40<br />
(46)<br />
Power<br />
P [kW]<br />
Torque<br />
M [Nm]<br />
222<br />
130<br />
195<br />
107,5<br />
60<br />
50<br />
40<br />
30<br />
20<br />
10<br />
M S1<br />
4,5<br />
8<br />
32<br />
69<br />
79<br />
125<br />
(293,74)<br />
289<br />
287 h5<br />
0<br />
0 3000 6000 9000 12000<br />
Speed n [rpm]<br />
300<br />
250<br />
200<br />
150<br />
100<br />
50<br />
M S6-40%<br />
M S6-60%<br />
0<br />
0 3000 6000 9000 12000<br />
30<br />
Speed n [rpm]<br />
P S6-40%<br />
P S6-60%<br />
P S1<br />
285<br />
350<br />
525,7<br />
738,6<br />
286 h5<br />
20<br />
Asynchronous motor<br />
Power P (S1)............................................ 40 kW at 1,680 rpm<br />
Torque M (S1) ......................................... 227.5 Nm<br />
Speed n max ............................................. 12,000 rpm<br />
Drive .......................................................... closed-loop<br />
Hybrid ball bearings<br />
Bore diameter<br />
of front bearings ................................... 110 mm<br />
Lubrication.............................................. Oil/air<br />
Tool interface<br />
Interface................................................... HSK-A 100<br />
Monitoring<br />
"clamped", "unclamped",<br />
"clamped without <strong>tool</strong>"...................... Analog sensor<br />
Taper cleaning ....................................... Air<br />
Static <strong>tool</strong> pull-in <strong>for</strong>ce ....................... 45 kN<br />
Seal ............................................................... Air purge<br />
Coolant<br />
through shaft ......................................... 80 bar<br />
through spindle housing................... 3 bar<br />
Shaft movement<br />
Compensating - Axial ......................... Temperature sensor<br />
Rigidity<br />
Radial ........................................................ 760 N/µm<br />
Axial........................................................... 350 N/µm<br />
285<br />
<strong>Industrial</strong> Technologies<br />
Also available with permanent grease lubrication.<br />
This lubrication leads to speed reduction.<br />
41
Индастриал Технолоджис www.ind-techno.com.ua +38 044 498 21 94<br />
4<br />
<strong>High</strong> <strong>frequency</strong> spindle <strong>for</strong> <strong>automatic</strong> <strong>tool</strong> <strong>change</strong><br />
HCS 285g - 4000/24<br />
ca. 75<br />
340<br />
310<br />
155<br />
230<br />
Power<br />
P [kW]<br />
Torque<br />
M [Nm]<br />
115<br />
32<br />
24<br />
16<br />
13 0,1<br />
8<br />
1000<br />
13,5<br />
M S1<br />
49<br />
83,5<br />
115,5<br />
287 h6<br />
175,5<br />
285<br />
P S6-40%<br />
P S6-60%<br />
P S1<br />
0<br />
0 1000 2000 3000 4000<br />
Speed n [rpm]<br />
800<br />
600<br />
400<br />
200<br />
M S6-40%<br />
M S6-60%<br />
0<br />
0 1000 2000 3000 4000<br />
Speed n [rpm]<br />
588,5<br />
286 h6<br />
648,5<br />
285<br />
681,5<br />
190<br />
229<br />
128<br />
782,5<br />
798,6<br />
Synchronous motor<br />
Power P (S1).............................................. 24 kW at 300 rpm<br />
Torque M (S1) ........................................... 750 Nm<br />
Speed n max ............................................... 4,000 rpm<br />
Drive ............................................................ closed-loop<br />
Hybrid ball bearings<br />
Bore diameter<br />
of front bearings ..................................... 110 mm<br />
Lubrication................................................ Grease<br />
Tool interface<br />
Interface..................................................... HSK-A 100<br />
Monitoring<br />
"clamped", "unclamped",<br />
"clamped without <strong>tool</strong>"........................ Analog sensor<br />
Taper cleaning ......................................... Air<br />
Static <strong>tool</strong> pull-in <strong>for</strong>ce ......................... 45 kN<br />
Seal ................................................................. Air purge<br />
Coolant<br />
through shaft ........................................... 80 bar<br />
through spindle housing..................... 5 bar<br />
sensor<br />
Rigidity<br />
Radial .......................................................... 1,000 N/µm<br />
Axial............................................................. 370 N/µm<br />
83<br />
870,1<br />
46<br />
<strong>Industrial</strong> Technologies<br />
Also available <strong>for</strong> oil/air lubrication.<br />
This lubrication possibly leads to increase of speed.<br />
42
Индастриал Технолоджис www.ind-techno.com.ua +38 044 498 21 94<br />
<strong>High</strong> <strong>frequency</strong> spindle <strong>for</strong> <strong>automatic</strong> <strong>tool</strong> <strong>change</strong><br />
HCS 300 - 12000/30<br />
390<br />
25<br />
Locating length 296,5<br />
130 200299<br />
108,5<br />
Power<br />
P [kW]<br />
Torque<br />
M [Nm]<br />
25<br />
4,5 82 50<br />
136,5 550<br />
792,5<br />
40<br />
35<br />
30<br />
25<br />
20<br />
15<br />
10<br />
5<br />
360<br />
300<br />
240<br />
180<br />
120<br />
P S6-40%<br />
P S6-60%<br />
P S1<br />
300<br />
0<br />
0 2000 4000 6000 8000 10000 12000<br />
Speed n [rpm]<br />
60<br />
M S6-40%<br />
M S6-60%<br />
M S1<br />
345<br />
1027,5<br />
300 h5<br />
299<br />
235 88<br />
Asynchronous motor<br />
Power P (S1)............................................ 30 kW at 1,000 rpm<br />
Torque M (S1) ......................................... 270 Nm<br />
Speed n max ............................................. 12,000 rpm<br />
Drive .......................................................... closed-loop<br />
Hybrid ball bearings<br />
Bore diameter<br />
of front bearings ................................... 110 mm<br />
Lubrication.............................................. Oil/air<br />
Tool interface<br />
Interface................................................... HSK-A 100<br />
Monitoring<br />
"clamped", "unclamped",<br />
"clamped without <strong>tool</strong>"...................... Analog sensor<br />
Taper cleaning ....................................... Air<br />
Static <strong>tool</strong> pull-in <strong>for</strong>ce ....................... 45 kN<br />
Seal ............................................................... Air purge<br />
Coolant<br />
through shaft ......................................... 50 bar<br />
Rigidity<br />
Radial ........................................................ 955 N/µm<br />
Axial........................................................... 607 N/µm<br />
144<br />
<strong>Industrial</strong> Technologies<br />
0<br />
0 2000 4000 6000 8000 10000 12000<br />
Speed n [rpm]<br />
Also available with permanent grease lubrication.<br />
This lubrication leads to speed reduction.<br />
43
Индастриал Технолоджис www.ind-techno.com.ua +38 044 498 21 94<br />
0,1<br />
<strong>High</strong> <strong>frequency</strong> spindle <strong>for</strong> <strong>automatic</strong> <strong>tool</strong> <strong>change</strong><br />
HCS 300 - 14000/45<br />
Power<br />
P [kW]<br />
Torque<br />
M [Nm]<br />
60<br />
50<br />
40<br />
30<br />
20<br />
10<br />
190<br />
135<br />
105<br />
P S1<br />
25 32<br />
P S6-40%<br />
P S6-60%<br />
20°<br />
235<br />
230<br />
380<br />
100 50<br />
5 x 45°<br />
303<br />
0<br />
0 3500 7000 10500 14000<br />
Speed n [rpm]<br />
400<br />
350<br />
300<br />
250<br />
200<br />
150<br />
100<br />
50<br />
M S6-40%<br />
M S6-60%<br />
M S1<br />
0<br />
0 3500 7000 10500 14000<br />
Speed n [rpm]<br />
Locating length 373<br />
-0,03<br />
-0,05<br />
300<br />
299,5<br />
154<br />
949,2<br />
2<br />
Asynchronous motor<br />
Power P (S1) ........................................... 45 kW at 1,560 rpm<br />
Torque M (S1) ........................................ 275 Nm<br />
Speed n max ............................................ 14,000 rpm<br />
Drive ......................................................... closed-loop<br />
Hybrid ball bearings<br />
Bore diameter<br />
of front bearings .................................. 110 mm<br />
Lubrication ............................................. Oil/air<br />
Tool interface<br />
Interface .................................................. HSK-A 100<br />
Monitoring<br />
"clamped", "unclamped",<br />
"clamped without <strong>tool</strong>" ..................... Analog sensor<br />
Taper cleaning ...................................... Air<br />
Static <strong>tool</strong> pull-in <strong>for</strong>ce ...................... 45 kN<br />
Seal .............................................................. Air purge<br />
Coolant<br />
through shaft ........................................ 80 bar<br />
through spindle housing .................. 10 bar<br />
Shaft movement<br />
Compensating - Axial......................... Temperature sensor<br />
Rigidity<br />
Radial....................................................... 550 N/µm<br />
Axial.......................................................... 540 N/µm<br />
Option<br />
Shaft movement sensor<br />
Vibration sensor<br />
1034,1<br />
<strong>Industrial</strong> Technologies<br />
Also available with permanent grease lubrication.<br />
This lubrication leads to speed reduction.<br />
44
Индастриал Технолоджис www.ind-techno.com.ua +38 044 498 21 94<br />
<strong>High</strong> <strong>frequency</strong> spindle <strong>for</strong> <strong>automatic</strong> <strong>tool</strong> <strong>change</strong><br />
HCS 310 - 12000/25<br />
355<br />
300<br />
Power<br />
P [kW]<br />
260<br />
Torque<br />
M [Nm]<br />
230<br />
198<br />
130 186<br />
35<br />
30<br />
25<br />
20<br />
15<br />
10<br />
5<br />
108,5<br />
4,5<br />
8<br />
14,5<br />
20,5<br />
29,8<br />
P S1<br />
45,8<br />
P S6-40%<br />
P S6-60%<br />
101,8<br />
107<br />
127<br />
160<br />
0<br />
0 3000 6000 9000 12000<br />
360<br />
300<br />
240<br />
180<br />
120<br />
60<br />
M S6-40%<br />
M S6-60%<br />
M S1<br />
Speed n [rpm]<br />
0<br />
0 3000 6000 9000 12000<br />
310 h5<br />
Speed n [rpm]<br />
210<br />
309<br />
480<br />
309,5 h5<br />
549<br />
Asynchronous motor<br />
Power P (S1)............................................ 25 kW at 930 rpm<br />
Torque M (S1) ......................................... 256.7 Nm<br />
Speed n max ............................................. 12,000 rpm<br />
Drive .......................................................... closed-loop<br />
Hybrid ball bearings<br />
Bore diameter<br />
of front bearings ................................... 110 mm<br />
Lubrication.............................................. Oil/air<br />
Tool interface<br />
Interface................................................... HSK-A 100<br />
Monitoring<br />
"clamped", "unclamped",<br />
"clamped without <strong>tool</strong>"...................... Proximity switches<br />
Taper cleaning ....................................... Air<br />
Static <strong>tool</strong> pull-in <strong>for</strong>ce ....................... 45 kN<br />
Seal ............................................................... Air purge<br />
Coolant<br />
through shaft ......................................... 80 bar<br />
Shaft movement<br />
Compensating - Axial ......................... Temperature sensor<br />
Rigidity<br />
Radial ........................................................ 1,012 N/µm<br />
Axial........................................................... 607 N/µm<br />
789,7<br />
877,596<br />
298<br />
<strong>Industrial</strong> Technologies<br />
Also available with permanent grease lubrication.<br />
This lubrication leads to speed reduction.<br />
45
Индастриал Технолоджис www.ind-techno.com.ua +38 044 498 21 94<br />
<strong>High</strong> <strong>frequency</strong> spindle <strong>for</strong> <strong>automatic</strong> <strong>tool</strong> <strong>change</strong><br />
HCS 320 - 8000/40<br />
46<br />
Power<br />
P [kW]<br />
Torque<br />
M [Nm]<br />
60<br />
50<br />
40<br />
30<br />
20<br />
10<br />
M S1<br />
130 195222370<br />
38,2 36<br />
4,5<br />
12,5<br />
8<br />
32<br />
69 79<br />
0<br />
0 2000 4000 6000 8000<br />
Speed n [rpm]<br />
500<br />
450<br />
400<br />
350<br />
300<br />
250<br />
200<br />
150<br />
100<br />
50<br />
M S6-40%<br />
M S6-60%<br />
0<br />
0 2000 4000 6000 8000<br />
125<br />
322 h5<br />
30<br />
Locating length<br />
P S6-40%<br />
P S6-60%<br />
P S1<br />
320<br />
360<br />
748,6<br />
535,7<br />
Locating length<br />
321 h5<br />
20<br />
270<br />
285<br />
Asynchronous motor<br />
Power P (S1) ............................................. 40 kW at 1,050 rpm<br />
Torque M (S1) .......................................... 380 Nm<br />
Speed n max ............................................... 8,000 rpm<br />
Drive ........................................................... closed-loop<br />
Hybrid ball bearings<br />
Bore diameter<br />
of front bearings .................................... 110 mm<br />
Lubrication ............................................... Oil/air<br />
Tool interface<br />
Interface .................................................... SK 50<br />
Monitoring<br />
"clamped", "unclamped",<br />
"clamped without <strong>tool</strong>" ....................... Analog sensor<br />
Taper cleaning ........................................ Air<br />
Static <strong>tool</strong> pull-in <strong>for</strong>ce ........................ 25 kN<br />
Seal ................................................................ Air purge<br />
Coolant<br />
through shaft .......................................... 80 bar<br />
through spindle housing .................... 3 bar<br />
Rigidity<br />
Radial ......................................................... 760 N/µm<br />
Axial ............................................................ 350 N/µm<br />
<strong>Industrial</strong> Technologies<br />
Speed n [rpm]<br />
Also available with permanent grease lubrication.<br />
This lubrication leads to speed reduction.<br />
46