Power Connector Systems

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Power Connectors & Interconnection Systems PageHead_12_HelvCdBd AMP Power Taps (Continued) (Continued) Application Tooling/ PCB Layout Cable Mounted Products For Standard Threaded Taps Only Recommended PC Board Layout Drilled Hole Diameter— .0453 ±.001 [1.15±0.03] After Plating .037-.043 [0.94-1.09] After Reflow— .036-.043 [0.91-1.09] Installation and Extraction Tooling Impact Insertion Tool Number 313102-1 (Insertion Tip No. 58133-1 required) C B A IMPACT TOOL (Ref) INSERTION TIP Size .300 x .100 7.62 x 2.54 10 Position .250 x .125 6.35 x 3.18 6 Position 250 x .125 6.35 x 3.18 10 Position Dimensions A B C .300 .100 .400 7.62 2.54 10.16 .250 .125 .250 6.35 3.18 6.35 .250 .125 .500 6.35 3.18 12.7 LOW-PROFILE POWER DISTRIBUTION TAP (Ref) Extraction Tool Number 68380-1 PC BOARD (Ref) For High Current and FASTON Taps Use with Hand Press 677430-1 Recommended PC Board Layout Drilled Hole Diameter— .063 ±.001 [1.60±0.03] Cu Thickness— .001-.003 [0.03-0.08] SnPb Thickness— .0002 min.[0.004 min.] Finished Hole— .055-.061 [1.39-1.54] After Reflow— .054-.061 [1.36-1.54] C B A Type A B C 4 Position .400 10.16 .200 5.08 .200 5.08 6 Position .400 .100 .200 10.16 2.54 5.08 I — .200 .200 5.08 5.08 II — .100 2.54 .200 5.08 III .400 .200 .200 10.16 5.08 5.08 IV .300 .100 .300 7.62 2.54 7.62 Installation Tooling Type Part Number Upper Tool Lower Tool High Current 4 & 6 Positions 216906-1 432848-1 433600-2 or 216907-1 432130-2 High Current Style I, II 216926-1 432845-1 433600-2 or 216843-1 432130-2 433600-2 or High Current Style III 216905-1 432847-1 432130-2 High Current Style IV 5167892-3 432849-1 433600-2 or 167892-6 432130-2 136 Note: Part Numbers are RoHS compliant except: Indicates non-RoHS compliant. Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: +44 (0) 800-267-666
Power Connectors & Interconnection Systems Introduction to High Current Card Edge Connectors Product Facts ■ Contacts on .100 [2.54] Centerlines ■ Selective gold plating of contacts for high performance at low cost ■ Flow solder applications ■ Glass-filled polyester housing is 94V-0 rated ■ Available in Vertical, Right Angle or Straddle PCB Mount ■ Soldertails for wave solder applications ■ Compliant press-fit pcb tails for solder-less applications ■ 50% to 100% greater current carrying capacity than traditional card edge connectors ■ Accepts double sided PC boards, .054-.070 [1.27-1.78] thick ■ Recognized under the Component Program of Underwriters Laboratories Inc., R File No. E28476 ■ Certified by Canadian Standards Association, R File No. LR 7189 Performance Specifications Contact Rating* — 3 amperes continuous (UL and CSA) Contact Resistance — 10 milliohms max. Operating Temperature — –55°C to +85°C Voltage Rating (Sea Level) — .100 [2.54] centerline — 1000 VAC (test) .125 [3.18] centerline — 1500 VAC (test) .150 [3.81] centerline — 1500 VAC (test) Insulation Resistance — 5000 megohms min., after exposure to humidity Vibration Tolerance — 10 to 500 Hz Contact Engagement Force — 12 oz [3.3 N] average per pair with .062 [1.57] PC board Contact Separation Force — 2 oz [0.6 N] average per pair with .062 [1.57] PC board Humidity Tolerance — 90%-95% for 96 hours Introduction The High Current Edge family of connectors provides high reliability and economy in packages compatible with industry standards. While many new card edge connectors for signal applications have moved toward higher density configurations (0.050" and 1mm centerlines), Tyco Electronics has redesigned the 0.100" Standard Edge product family to carry more current, for low power distribution. This product family includes the following: ■ CROWN EDGE Products ■ Standard Edge Connector — 2nd generation ■ SEC-II Power Products ■ Hybrid Power/Twin Leaf Connectors The connectors serve low durability cycle applications which do not have the available room for a traditional 2-piece power distribution connector. In other applications, a lowprofile connector is needed to allow for better airflow / less airflow restriction. This grouping of Power Card Edge Connectors is focused on providing high current density with the favored multi-point contact design which reduces contact interface resistance. The connectors were used originally in the ISA Standard for computer expansion cards. Today these connectors are being used in applications such as; DC-to-DC Converters, low-wattage power supplies, industrial grade card extenders and general low cost I/O applications requiring durable/rugged card edge contacts. The improvements made still allows use in the original applications and they provide a lower resistance connection due to the high conductivity contacts plated with a minimum 30 micro inches gold. The options include vertical or right angle pcb mounting as well as straddle-mount configurations for co-planar pcb applications. Card Edge Products Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: +44 (0) 800-267-666 137
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Power Connector Systems

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