Power Connector Systems

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Power Connectors & Interconnection Systems Tyco Electronics Delivers Both Industry Standard and Application-Specific Power Connectors 500 Technology Current Requirements (A) 400 300 200 100 0 Inter-cabinet Hot-Plug, Blind mating Drawer connectors Bus bar-based interconnects Intra-cabinet Small form factors Card-edge, VRM to MPU, on-board power PCB-toPCB PCB-to-device Packaging Levels Increased power density, post-SSI designs, IU form factor, card edge Device level Industry or De-Facto Standard Products ■ MULTI-BEAM XL Connectors (SSI and AdvancedTCA 300 Standards) ■ Z1 Power Connector (AdvancedTCA) ■ MINIPAK HD Connector (MicroTCA) ■ Universal MATE-N-LOK Connectors ■ VRM Card Edge Connectors (VRM 8.5 – 11.0) ■ Universal Power Module (CPCI Express) ■ AMP Power Series (50 – 350 Amp DC power) ■ IEC Power Entry Modules (IEC 320) ■ Power POD Connector (IA 64) Application Specific Products ■ Drawer Series (Top Drawer — Mini Drawer) ■ CROWN EDGE & Mini CROWN EDGE Connectors ■ FLATPAQ Connectors ■ MINIPAK Connectors ■ CROWN CLIP Connectors ■ ICCON Connectors ■ RAPID LOCK Connectors Standards Activities / Safety Agency Approvals Tyco Electronics has a broad line of power interconnects meeting the industry’s most stringent safety standards: Tyco Electronics End-Of-Design-Life (EODL) accelerated life testing has influenced many new standards for power interconnects. ® 8 AdvancedTCA, AdvancedTCA 300, CompactPCI, MicroTCA and PICMG are trademarks of PICMG-PCI Industrial Computer Manufacturers Group Incorporated. Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: +44 (0) 800-267-666
Power Connectors & Interconnection Systems Current Carrying Capabilities Tyco Electronics offers a wide range of power contacts, which handle up to 500 Amps. The total current capacity of each contact in a given connector is dependent upon the heat rise resulting from the combination of electrical loads of the contacts in the connector arrangement and the maximum ambient temperature in which the connector will be operating. Caution must be taken so that this combination of conditions does not cause the internal temperature of the connector to exceed the maximum operating temperature of the housing material. Several variables which must be considered when determining this maximum current capability for your application are: Technology ■ Wire Size — Larger wire will carry more current since it has less internal resistance to current flow and generates less heat. The wire also conducts heat away from the connector. ■ Connector Size — In general, with more circuits in a connector, less current per contact can be carried. ■ Current Load Distribution — Spreading those lines with greater current loads throughout the connector, particularly around the outer perimeter, will enhance heat dissipation. ■ Ambient Temperature — With higher ambient temperatures, less current can be carried. Note: The current ratings in this chart are based upon single contact loading and a 30° C temperature rise. More useful "fully loaded" ratings are available and are dependent upon the variables listed above. Application-Specific Designs In the shortest time to market in the industry. If none of our standard products satisfies your requirements, Tyco Electronics can develop a design specific to your application. We will work closely with your engineers to fully understand the design requirements and develop an interconnect solution that meets your exact needs. After the concept and design stages, Tyco Electronics produces prototypes that perform both electrically and mechanically the same as production parts. These machined parts are used for testing, regulatory agency evaluations, and even as pre-production components, allowing the shortest lead time from concept to manufacturing in the industry. Concept Tyco Electronics engineers work closely with the customer to fully understand the design requirements of the application. Design A sketch drawing of the design concept is created for customer review, and the design is finalized only when it fully meets the requirements of the customer. Prototypes Once the design is frozen, and while Tyco Electronics works on the molds and the connector assembly processes, Tyco Electronics builds prototypes that are identical to the production parts. Production By the time both Tyco Electronics and the customer are ready for mass production, all requirements for release to production, such as qualification testing and regulatory agency approval, have been cleared. Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: +44 (0) 800-267-666 9
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Power Connector Systems

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