PKEL2F1 - Penn State Industries

#PKEL2Rx & #PKEL2Fx
CLASSIC ELITE 2 PEN KIT
KIT FEATURES
PSI Woodworking Products
• Heavy plating with either PKEL1 Gold & Chrome
or PKEL2 Gold & Gun Metal finishes.
• Elegant, contemporary design with contrasted styling.
r1 - gold & chrome
REQUIRED ACCESSORIES:
• 1/4 turn attaches the cap r2 - to gold either & Gun ends metal of the pen body.
• Fountain pen uses quality f1 - iridium gold & chrome
• 7mm, long pen
tipped nib, made in Germany –
Diagram mandrel A: PARTS LAYOUT
Fountain Pen Nib
f2 - gold & Gun metal
• Coupler 3 pc "O" bushing Ring set #PKPAR10-B2
"O" Ring Coupler Lower Cap Center Band
convertible cartridge available
• 10mm drill bit #PK10-10
• Rollerball contains black gel refill for a smooth writing Roller Ball experience.
Tip
• 10mm barrel trimmer from #PKTRIMKIT
• Overall length: 5-1/8” (closed)
2
• 2 part epoxy glue 9 /32"
or insta-cure (cyanoacrylate) glue
PREPARING THE BLANK
r1 - gold & chrome
r2 - gold & Gun metal
f1 - gold & chrome
f2 - gold & Gun metal
Fountain Pen Nib
Roller Ball Tip
• Cut 3/4” to 5/8” square blanks to the length of the brass
tubes (add 1/16” for squaring off).
• Drill a 10mm center hole lengthwise through each blank.
Fountain Pen Nib Assembly
Roller Ball Tip
Note: Protective Cover
Roller Gel Refill
Fountain Pen Nib
Fountain Pen Nib
Roller Ball Tip
Headstock Refill Spring
(Roller)
Diagram A: PARTS LAYOUT
Coupler "O" Ring Lower Tube "O" Ring Coupler Lower Cap Center Band Upper Tube
• Spread Note: Protective glue Cover over Roller tube. Gel Refill Insert into Refill blank Springwith twisting motion
to spread the glue evenly inside. Center tube lengthwise in the
blanks. Fountain Ink Cartridge
Convertible Cartridge (optional)
• When the glue dries, square the ends of the blanks. Use a
10mm barrel
Diagram
trimmer
C:
or
ASSEMBLY
belt/disc sander to trim the wood
down flush to the end of the brass tubes.
Note: Protective Cover
Headstock 7mm Spacer
Bushings
Note: Protective Cover
Roller Gel Refill
Fountain Ink Cartridge Convertible Cartridge (optional)
Diagram C: ASSEMBLY
Coupler "O" Ring Lower Tube "O" Ring Coupler Lower Cap Center Band Upper Tube
Fountain Ink Cartridge
7mm Spacer
Bushings
Roller Gel Refill
Refill Spring
Fountain Ink Cartridge Convertible Cartridge (optional)
TURNING THE BLANK
• Bring the tail stock snug with the mandrel hand tighten the lock
nut (do not overtighten – it will damage the mandrel).
• Refer to Diagram B - Insert 3-4, 7mm spacer bushings Mandrel
Tip Finished Barrel
Finished Barrel
• Turn the wood down, flush with the bushings using a lathe Cap
onto the mandrel shaft. Place the tip bushing (smaller diameter)
wide-end in first. Slide on the lower blank (longer), place
Bushing
(smaller) chisel and gradual higher grits of sandpaper.
• Sand both blanks, then finish the blanks with your choice
the center bushing narrow-end first on the mandrel.
Diagram F - Bushing Set #PKCWBU
of polish and waxes.
ø ø
• Next, slide the upper blank (shorter) and follow with the larger
.485” ø.345”
ø.345” .586”
diameter cap bushing, narrow diameter on first. Use 7mm spacer
bushings to fill the space to the thread. Thread on the lock nut
ø .248” Hole
Through
.750”
.250”
and hand-tighten.
.250”
.875”
DIAGRAM B / Turning the Blank
Mandrel
Tip
Bushing
(smaller)
2 9 /32"
2 9 /32"
Coupler Lower Tube
Coupler Lower Cap Center Band
2 9 /32"
DIAGRAM A / Parts list
Roller Ball Tip
Note: Protective Cover
Fountain Ink Cartridge
Lower Tube Upper Tube
Roller Gel Refill
Lower Blank
Finished Barrel
Upper Tube
Refill Spring
1 5 /8"
Cap Nut
Convertible Cartridge (optional)
Convertible Cartridge (optional)
Clip
1 13 /16"
Coupler "O" Ring Lower Tube "O" Ring Coupler Lower Cap Center Band Upper Tube
2 9 /32"
Lower Blank
Refill Spring
Diagram F - Bushing Set #PKCWBU
ø .485” ø.345”
ø.345”
.750”
.250” .250”
.875”
1 13 /16"
1 13 /16"
Upper Cap
1 13 /16"
Clip
Finished Barrel
Cap Nut
Clip
Upper Cap
Cap Nut
Cap
Bushing
(larger)
Upper Cap
Upper Blank Spacer
Bushing
Upper Blank
ø .586”
ø .248” Hole
Through
Clip
Clip
Bushing
(larger)
Cap Nut
Cap Nut
Spacer
Bushing
Lock
Nut
Upper Ca
Upper Ca
Li
Ce
Live
Cent
Lock
Nut
Headstock
7mm Spacer
Bushings
Lower Blank (longer)
Upper Blank (shorter)
Spacer
Bushing
Live
Center
Mandrel
Tip
Bushing
(smaller dia)
Finished Barrel
Finished Barrel
Cap Lock
Bushing
Nut
(larger dia)

#PKEL2Rx & #PKEL2Fx
PSI Woodworking Products
DIAGRAM C / Pen assembly
Fountain Pen Nib Assembly
Lower Barrel
Coupler Coupler Lower Cap Center Band
Upper Barrel
Clip
Upper Cap
Roller Ball Tip
2 9 /32"
1 5 /8"
Cap Nut
Note: Protective Cover
Roller Gel Refill
Refill Spring
(Roller)
Fountain Ink Cartridge
Convertible Cartridge (optional)
ASSEMBLY TIPS
• Line up finished parts according to Diagram C.
• To press parts in, use a pen vise or a vice with covered
jaws.
• Press parts slowly to avoid scratching and damaging the
gold plated parts.
ASSEMBLY OF BODY BARREL:
• Press a coupler into each end of the Lower barrel.
• Screw in the lower cap into either end of the barrel.
• Choose appropriate pen style for final assembly;
ASSEMBLY OF CAP BARREL:
• Press the center band, narrow diameter in first into the
opening at either end of the barrel.
• Insert and press the cap nut, recessed end in first into
the opposite end of the barrel. Stop at the shoulder.
• Place the clip over the threads , mount and screw in the
upper cap, while aligning the clip rim into the slot in the
cap. Tighten cap.
g
DIAGRAM F • #PKPAR10-B2
( ) g
ø .495”
ø .443” ø .443” ø .359”
ø.359”
ø .492”
ø .248” Hole
Through
FOUNTAIN PEN ASSEMBLY:
• Push the ink cartridge (narrow end first) into the open
end of the nib assembly to the end to cut an opening and
allow the ink to flow. Screw this assembly into the barrel.
Tip: Stroke the pen nib from the small hole to the
tip with a damp paper to help start the ink flow.
• OR – when using the refillable convertable cartridge,
push the clear end of the cartridge into the opening of
the nib assembly until it clicks. Screw the inner shaft
counter clockwise all the way down inside the cartridge.
Now, dip the nib into an ink bottle and slowly turn the
shaft upwards (clockwise) to draw ink in, until the
reservoir is filled. Screw the nib assembly back into the
barrel.
ROLLERBALL PEN ASSEMBLY:
• Drop the refill spring into the opening of the lower barrel
wide end first. Remove the protective cover of the refill.
Insert into the barrel rear end first.
• Screw the roller ball tip over the refill. Rollerball is
ready to operate.
OPERATING THE PEN:
• A quick 1/4 turn will screw the ends together.When
using the pen, screw the cap over the body end. Always
keep the nib covered when not in use to avoid ink from
drying up.
Tip End
Cap End
© 2010 PSI Woodworking Philadelphia PA 19115 - v12/10