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The Monarch Shaving Brush Kit - Penn State Industries

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#PKRABHKIT2<br />

PSI Woodworking Products<br />

<strong>The</strong> <strong>Monarch</strong><br />

<strong>Shaving</strong> <strong>Brush</strong> <strong>Kit</strong><br />

<strong>Brush</strong> Sold Separately<br />

Required Accessories<br />

• 7mm, Pen mandrel<br />

• 7mm drill bit<br />

• 2 pcs. bushing set “ PKTOOL2BU<br />

• 2 part epoxy glue or insta-cure (cyanoacrylate)<br />

• Blank required: 2'' x 2''x 1-5/8'' long<br />

• Requires shaving brush with 21mm dia x 1/4'' mount.<br />

<strong>Brush</strong> Base<br />

DIAGRAM A - PARTS LIST<br />

End Cap<br />

1-5/8''<br />

Preparing the Blank<br />

• Cut a blank to 2’’ x 2’’x 1-5/8’’ long (add 1/16'' for trimming)<br />

• Drill 7mm centered hole lengthwise through the blank.<br />

• Spread glue over tubes. Insert into blanks with a twisting motion to spread the glue evenly inside.<br />

• When glue dries, square the ends of the blanks, use a belt/disc sander to trim.Take wood down flush<br />

to the brass tube.<br />

DIAGRAM B - TURNING THE BLANK<br />

Blank<br />

Lock Nut<br />

Spacers<br />

Spacers<br />

Mandrel<br />

Live Center<br />

Headstock<br />

End Bushing<br />

Barrel<br />

End Bushing<br />

© 2011 PSI Woodworking • Philadelphia, PA 19115 v07/11


#PKRABHKIT2<br />

PSI Woodworking Products<br />

Turning the Blanks<br />

• Place spacer bushings on the mandrel, follow with an end bushing.<br />

• Slide the blank over, follow with the other end bushing and spacer bushing. Lock in place.<br />

• Turn the blank to the desired profile.<br />

• To finish wood, CA glue finishing system is preferred to seal the blank.<br />

DIAGRAM C - ASSEMBLY<br />

<strong>Brush</strong> Mount<br />

<strong>Brush</strong> Base<br />

Barrel<br />

End Cap<br />

Assembly<br />

• Press the brush base into the top end of the barrel.<br />

• Press the end cap into the opposite end of the barrel<br />

• Use CA glue or other water resistant glue to secure the brush base to the brush mount<br />

• Use the brush with razor and brush stand #PKRASTG<br />

DIAGRAM D - BUSHINGS<br />

#PKTOOL2BU<br />

Ø<br />

.990” +0 Ø<br />

.248” +/-0<br />

HOLES<br />

INSIDE<br />

Same as on the Left<br />

Philadelphia, PA 19115<br />

© 2011 PSI Woodworking • Philadelphia, PA 19115 v07/11

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