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Roundup Ready - Monsanto

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includes training in irrigation, reduced-tillage<br />

techniques, and business planning to generate<br />

income from surplus production. After six<br />

months, the families repay the loans by giving<br />

in-kind start-up supplies to other families in<br />

the community. Thus, the initial investment<br />

multiplies every six months, as 175 more<br />

families have access to in-kind loans.<br />

TRAINING FARMERS TO BECOME<br />

BUSINESSPEOPLE<br />

The Mpumalanga province of South Africa,<br />

suffers from an average unemployment rate<br />

of 45 percent. It has the second-lowest<br />

literacy rate in the country, despite close<br />

proximity to nearby centers of economic<br />

activity such as Johannesburg.<br />

The <strong>Monsanto</strong> Fund has provided a $135,000<br />

grant to an organization called TechnoServe<br />

for an agribusiness training program in the<br />

Moutse region of Mpumalanga area. The<br />

program provided basic business, credit management,<br />

and ag marketing training to 1,000<br />

entrepreneurial farmers and their families.<br />

Although the team ran into several challenges,<br />

such as harder topsoil and fewer experienced<br />

farmers than they expected, the participants<br />

showed great enthusiasm to improve their<br />

business and agricultural skills.<br />

<strong>Monsanto</strong> Pledge Award Winner<br />

Major Sustained Reduction<br />

in Glyphosate Intermediate<br />

Deepwell Waste Volumes<br />

Over the past three years, a determined team at the<br />

<strong>Monsanto</strong> Luling, Louisiana, <strong>Roundup</strong> herbicide manufacturing<br />

plant has achieved a major goal. The Glyphosate<br />

Intermediate (GI) Yield Team significantly reduced the<br />

volume of waste discharged to an onsite deepwell. Since<br />

2000, the team’s efforts have reduced the amount of<br />

deepwell waste by 65 million pounds, saved $7 million,<br />

and recovered 14 million pounds of usable GI product.<br />

The reduction in waste and cost savings occurred through<br />

improvements in two areas. The team was able to reduce<br />

the amount of GI crystals lost by improving centrifuge<br />

designs. It was able to minimize the amount of soluble<br />

GI in the batch process with statistical process controls.<br />

These two changes<br />

reduced the amount of<br />

GI sent out as waste by<br />

29 percent. Then, the<br />

team discovered that an<br />

adjustment to the batch<br />

recipe would cut costs<br />

and reduce hydrochloric<br />

acid waste by 25 percent.<br />

The efforts of the Luling team are the outcome of a<br />

persistent vision, focus, work, and the use of powerful<br />

improvement methods such as Six Sigma, a set of<br />

business and statistical tools that help people to understand,<br />

improve, and control any business process. The<br />

central idea behind Six Sigma is that if you can measure<br />

how many defects you have in a process, you can<br />

systematically figure out how to eliminate them and get<br />

as close to zero defects as possible. Each year, Luling<br />

will save an equivalent of 125 million pounds of deepwell<br />

waste and $5 million in raw materials costs.<br />

{ MONSANTO COMPANY 2004 PLEDGE REPORT: PAGES 46-47 }

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