The HAS-200 system has been devi- sed based on the training ...

<strong>The</strong> <strong>HAS</strong>-<strong>200</strong> <strong>system</strong> <strong>has</strong> <strong>been</strong> <strong>devi</strong><strong>sed</strong> 

ba<strong>sed</strong> on the training requirements 

in industries with a high level of automation. 

Its versatility and attractive 

design allow the reproduction/emulation 

of the operation of a real factory, 

thus allowing the study of different scenarios. 

<strong>The</strong> highest state-of-the-art technologies 

u<strong>sed</strong> in productive 

processes are integrated in this 

didactic <strong>system</strong>, which responds 

to the need of the most 

diverse sectors (automotive, semiconductors, 

food, pharmaceutical 

etc.). <strong>HAS</strong>-<strong>200</strong> covers the fourth 

level in the automation pyramid, 

and goes into the ERP level for the 

introduction of production orders.

<strong>HAS</strong>-<strong>200</strong> 

Training equipment preparing for the future. 

<strong>The</strong> <strong>HAS</strong>-<strong>200</strong> <strong>system</strong> reproduces a productive process with a high level of automation which helps to develop the professional 

capacities required in the most diverse sectors (automotive, semiconductors, food, pharmaceutical, etc.). 

<strong>The</strong> manufactured product, the technologies included and the situations reproduced have <strong>been</strong> designed in accordance with the 

requirements of these industries. 

Aspects such as aesthetics, the user motivation and the development of transversal skills (such as teamwork etc.) have also <strong>been</strong> 

taken into account in the conception and design process. 

At university level, the <strong>HAS</strong>-<strong>200</strong> <strong>system</strong> represents a powerful development platform for research projects. 

<strong>The</strong> product/ process 

<strong>The</strong> <strong>HAS</strong>-<strong>200</strong> factory allows the user to manufacture 19 

different products. <strong>The</strong> raw material includes a container 

with four types of label (red, blue, yellow and 

multicoloured). Each label <strong>has</strong> a bar code to identify the 

product throughout the process. 

Varying quantities of red, blue and yellow "pearls" are 

poured into these containers, thus enabling the 

combination of 19 different "recipes". 

Once the corresponding quantity <strong>has</strong> <strong>been</strong> filled, the 

containers are covered with a lid and a label is placed 

that includes the lot number, manufacturing date etc. 

After positioning the lid, the product is sent to the 

dispatch station or warehouses to await dispatch. 

Within the process, both the material weight and height 

is measured. <strong>The</strong>se two variables are analy<strong>sed</strong> by 

Statistical Process Control (SPC) for decision-taking, 

generating logs, etc. 

172

<strong>The</strong> modular <strong>system</strong> 

<strong>The</strong> <strong>HAS</strong>-<strong>200</strong> factory is compri<strong>sed</strong> of a fully modular <strong>system</strong> of up to 11 workstations. Each station <strong>has</strong> a section of conveyer 

belt which allows great flexibility in the layout design. 

All the stations have a control panel/ keypad as well as a three- colour indicator tower and a top-of-the-range PLC which allows 

manual and autonomous operation. 

<strong>The</strong> connection between station and the management <strong>system</strong> via an Ethernet network enables great speed in the data flow and 

standardisation on a worldwide level. 

All the stations have an aluminium support structure to provide autonomy without requiring additional furniture fittings. 

<strong>The</strong> dimensions of each station (900 x 760 mm.) allow access to any type of laboratory. 


173


<strong>HAS</strong>-201: Multicoloured container feeding 

It supplies the <strong>system</strong> with multicoloured empty containers to be filled in the production stations. 

• SAI5100 

• SAI5110 

• SAI5120 

<strong>HAS</strong>-201 Multicoloured container feeding station with Allen-Bradley PLC / ETHERNET 

<strong>HAS</strong>-201 Multicoloured container feeding station with Siemens PLC / ETHERNET 

<strong>HAS</strong>-201 Multicoloured container feeding station with Omron PLC / ETHERNET 

(other configurations on demand, please consult availability) 

174

A <strong>system</strong> with infinite possibilities! 

<strong>The</strong> station is compri<strong>sed</strong> of all the following functional blocks: 

Feeding of containers 

<strong>The</strong> containers are stored in a gravity feeder with a 

capacity for 36 units distributed in four columns. Two 

barrier type photocells detect the minimum level and 

absence of containers in the feeder. A double acting 

cylinder carries out the extraction function of the feeder 

container. 

Displacement of the containers 

Various pneumatic actuators transfer the containers to 

the conveyer belt: one actuator allows horizontal 

movement; another vertical movement and a third 

rotates 90º. <strong>The</strong> container is held using a platform with 

two telescopic vacuum pads. 

In the event that the bar code reading (BCR) indicates 

that the container is incorrect, it will be ejected to a 

container. If correct, it will be moved to the belt which 

will take it to the next station. 

Conveyer belt. 

Each station <strong>has</strong> a transfer section as a part of the 

AMHS (Automated Material Handling System), 

actuated by a continuous current motor. 

Each section includes a capacitive detector that 

indicates the presence of a container at the end of the 

belt and detects queues. <strong>The</strong>re is also a cylinder which 

detains the containers if the station is occupied. 

TROUB-<strong>200</strong> 

This station <strong>has</strong> a <strong>system</strong> for the diagnosis and repair 

of breakdowns, TROUB-<strong>200</strong>, which generates up to 16 

different malfunctions which the student <strong>has</strong> to detect. 


175


<strong>HAS</strong>-202, <strong>HAS</strong>-203 and <strong>HAS</strong>-204: Production 

<strong>The</strong> production stations perform the feeding, filling and weighing of the blue, red and yellow containers, respectively. This also 

enables filling the multicolored containers coming from station <strong>HAS</strong>-201. 

• SAI5<strong>200</strong> 

• SAI5230 

• SAI5240 

• SAI5300 

• SAI5310 

• SAI5320 

• SAI5400 

• SAI5410 

• SAI5420 

<strong>HAS</strong>-202 Production station (PROD1) with Allen-Bradley PLC / ETHERNET 

<strong>HAS</strong>-202 Production station (PROD1) with Siemens PLC / ETHERNET 

<strong>HAS</strong>-202 Production station (PROD1) with Omron PLC / ETHERNET 








176

Multiple integrated modules! 

Each of the production stations is compri<strong>sed</strong> of the following functional blocks: 

Container feeder 

<strong>The</strong> containers are stored in a gravity feeder with a 

capacity of 36 units distributed over four columns. Two 

barrier type photocells detect the minimum level and 

absence of containers in the feeder. <strong>The</strong> extraction of 

the container is carried out using two positioning 

cylinders with different strokes. 

Hopper. 

<strong>The</strong> raw material ("pearls" in colors) is stored in two 

hoppers of different sizes. First, the raw material is 

discharged at a set rate from the large hopper via a 

cylinder with two fingers and then the exact quantity is 

adjusted from the small hopper using a cylinder which 

remains open for the time programmed. 

Displacement of the container. 

Various pneumatic actuators transfer the containers 

through the station: one actuator allows horizontal 

movement; another vertical movement and a third 

rotates 90º. <strong>The</strong> container is held using a platform with 

two telescopic vacuum pads. 

In the event that the BCR considers the container to be 

erroneous, it will be ejected to a container. If correct it 

will be displaced to the next station. 





Each section includes a series of sensors and cylinders 

which control the inflow of the containers, detect 

queues (giving the order to paralyze the extraction of 

more containers), and reject containers by evacuating 

them to the recycling box in the event that the BCR 

detects erroneous containers. 

Scales. 

<strong>The</strong> production stations have precision scales fitted 

with an RS-232 interface for the output of data to the 

PLC and with LCD display for visualization. 


177


<strong>HAS</strong>-205 and <strong>HAS</strong>-206: Checking 

<strong>The</strong>se two stations have to measure the height of the raw material contained in the containers. <strong>The</strong>y are differentiated by how 

they measure the height: one of them uses a linear encoder, while the other takes the measurement using a potentiometer 

transducer. 

<strong>The</strong> design of the module allows the study of concepts related to bottle necks, quality control, buffers, statistical control of 

processes etc. 

• SAI5500 

• SAI5510 

• SAI5520 

• SAI5600 

• SAI5610 

• SAI5620 

<strong>HAS</strong>-205 Checking station (CHECK1) with Allen-Bradley PLC / ETHERNET 

<strong>HAS</strong>-205 Checking station (CHECK1) with Siemens PLC / ETHERNET 

<strong>HAS</strong>-205 Checking station (CHECK1) with Omron PLC / ETHERNET 

<strong>HAS</strong>-206 Checking station (CHECK2) with Allen-Bradley PLC / ETHERNET 

<strong>HAS</strong>-206 Checking station (CHECK2) with Siemens PLC / ETHERNET 

<strong>HAS</strong>-206 Checking station (CHECK2) with Omron PLC / ETHERNET 


178

Make the most of your investment! 

<strong>The</strong> measuring stations consist of the following modules: 

Measuring 

<strong>The</strong> container is detained by a cylinder in order to 

measure it. A vertical cylinder <strong>has</strong> a measuring <strong>devi</strong>ce 

attached. A pressure regulator limits the force exerted 

on the container. 

In the <strong>HAS</strong>-205 station, the height measurement is 

carried out using a linear encoder. In the <strong>HAS</strong>-206 

station this measurement is taken using a linear 

potentiometer which generates an analogue 

measurement in proportion to the displacement. 

Buffer. 

<strong>The</strong> two stations have a section of additional belt 

which acts as a buffer, to free the traffic from the main 

belt. Two cylinders control the passage of the 

containers to the measurement <strong>system</strong>. In this module 

they also eject the containers considered to be 

erroneous. 






which control the inflow of the containers, transfer the 

containers to the additional buffer and detect queues 

(giving the order to paralyze the extraction of more 

containers). 


179


<strong>HAS</strong>-207: Positioning of the lid 

In this station the lid is positioned in the correct position and a label is printed with the lot number and other information in order 

to identify the final product. 

• SAI5700 

• SAI5710 

• SAI5720 

<strong>HAS</strong>-207 Positioning of the lid station with Allen-Bradley PLC / ETHERNET 

<strong>HAS</strong>-207 Positioning of the lid station with Siemens PLC / ETHERNET 

<strong>HAS</strong>-207 Positioning of the lid station with Omron PLC / ETHERNET 


180

Multiplying the possibilities of teamwork! 

<strong>The</strong> station is compri<strong>sed</strong> of the following functional modules: 

Lid feeding 

A feeder with two columns stores the lids which are 

extracted using a pneumatic cylinder. If the lid is in the 

incorrect position, a single acting cylinder rejects it. A 

barrier type photocell detects insufficient lids and gives 

a warning. 

Handling <strong>devi</strong>ce 

It is compri<strong>sed</strong> of a linear dual rod unit which <strong>has</strong> two 

cylinders: one to collect and position the label using a 

set of flat vacuum pads and the another to collect and 

position the lid using a vacuum pad and positioning 

cylinder. 

Printer 

<strong>The</strong> station includes a printer that prints and distributes 

the labels to be attached to the top of the lid once the 

container is clo<strong>sed</strong>. <strong>The</strong> user can use the program to 

personalize this label with the type of legend to be 

printed (date, expiry date, lot number, etc.). 

Conveyer belt 





which control the inflow of the containers, transfer the 

containers to the lid and label positioning point and 

detect queues (giving the order to paralyze the 

extraction of more containers). A BCR identifies each 

of the containers which reach the station. 


181


<strong>HAS</strong>-208: Vertical storage 

Compri<strong>sed</strong> of two electric servo controlled shafts, this warehouse is able to store up to 81semi-finished or finished containers. 

It <strong>has</strong> an operator terminal (HMI) to facilitate the user with the interface. 

This station reliably reproduces an industrial automated storage <strong>system</strong>. 

• SAI5800 

• SAI5820 

• SAI5830 

<strong>HAS</strong>-208 Vertical storage station with Allen-Bradley PLC / ETHERNET 

<strong>HAS</strong>-208 Vertical storage station with Siemens PLC / ETHERNET 

<strong>HAS</strong>-208 Vertical storage station with Omron PLC / ETHERNET 


182

Multiple integrated modules! 

<strong>The</strong> vertical storage station comprises the following functional blocks: 

Positioning <strong>system</strong>. 

This <strong>system</strong> is compri<strong>sed</strong> of two servo controlled 

shafts which allow the precise positioning of the 

warehouse cells. Both shafts are controlled by 

positioning drivers that modify the position and speed 

parameters. 

Handling equipment. 

This consists of a mechanism formed by two 

pneumatic actuators in conjunction with the 

container's suction vacuum pads. One of the actuators 

rotates the 180º required in order to access both sides 

of the warehouse and the other actuator allows the 

insertion / extraction of the container in the cells. 

HMI 

<strong>The</strong>re is an operator terminal HMI (Human Machine 

Interface) in order to manually manage maneuvers of 

the container inside the different cells, the transfer from 

or to the conveyer belt, the display of the warehouse 

status, etc. 

Conveyer belt 




Each section consists of a series of sensors and 

cylinders which control the inflow of the containers, 

transfer them to the collection point for storage and 





183


<strong>HAS</strong>-209: Horizontal storage 

It <strong>has</strong> a servo controlled electric shaft and another actuated with stepper motors. It allows up to 56 containers to be stored, both 

finished and semi-finished. 

It <strong>has</strong> an operator terminal (HMI) to facilitate the user with the interface. 

• SAI5900 

• SAI5910 

• SAI5920 

<strong>HAS</strong>-209 Horizontal storage station with Allen-Bradley PLC / ETHERNET 

<strong>HAS</strong>-209 Horizontal storage station with Siemens PLC / ETHERNET 

<strong>HAS</strong>-209 Horizontal storage station with Omron PLC / ETHERNET 


184

Make the most of your investment! 

<strong>The</strong> station comprises the following functional blocks: 

Positioning <strong>system</strong> 

It <strong>has</strong> a servo controlled electric shaft and another 

actuated with stepper motor. This combination allows 

precise positioning in the different cells of the 

warehouse. Each of the shafts is controlled by its 

respective positioning drivers which allow the 

adjustment of the position and speed parameters. 

Collection unit 

This unit, coupled to one of the electric shafts is 

compri<strong>sed</strong> of a vertical cylinder and pneumatic gripper 

which allow the correct handling of the containers 

inside the station. 

HMI 

<strong>The</strong>re is an operator terminal HMI (Human Machine 

Interface) in order to manually manage maneuvers of 

the container inside the different cells, the transfer from 

or to the conveyer belt, the display of the warehouse 

status, etc. 





Each section consists of a series of sensors and 

cylinders which control the inflow of the containers, 

transfer them to the collection point for storage and 





185


<strong>HAS</strong>-210: Palletizing 

This station removes the final product from the process, placing it in two ramps for palletizing and dispatch. <strong>The</strong> final product is 

grouped in blocks of four units which are dispatched when the lot <strong>has</strong> <strong>been</strong> completed. In addition, it incorporates the breakdown 

diagnosis and repair <strong>system</strong> TROUB-<strong>200</strong>. 

• SAI5000 

• SAI5010 

• SAI5020 

<strong>HAS</strong>-210 Palletising station with Allen-Bradley PLC / ETHERNET 

<strong>HAS</strong>-210 Palletising station with Siemens PLC / ETHERNET 

<strong>HAS</strong>-210 Palletising station with Omron PLC / ETHERNET 


186

A world of possibilities while working with only one station! 

<strong>The</strong> palletizing station is compri<strong>sed</strong> of the following functional blocks: 

Handling <strong>devi</strong>ce. 

It is compri<strong>sed</strong> of two pneumatic cylinders arranged in 

two coordinate shafts. <strong>The</strong> container is clamped using 

a vacuum pad located in one of the cylinders. This 

allows the transfer of the container from the conveyer 

belt to the palletizing ramps. 

Palletizing platform. 

<strong>The</strong> two platform lanes allow the containers to be 

stored and organized in different lots. A mechanism 

which acts as a ramp locates the containers one 

behind the other. Once the lots have <strong>been</strong> completed, 

two cylinders free the way for the containers to move 

up to the dispatch ramp. 






which control the inflow of the containers and detect 

queues (giving the order to paralyze the extraction of 

more containers). A BCR identifies each of the 

containers which reach the station. 

TROUB-<strong>200</strong> 

This station <strong>has</strong> a <strong>system</strong> for the diagnosis and repair 

of breakdowns, TROUB-<strong>200</strong>, which generates up to 16 

different malfunctions which the student <strong>has</strong> to 

diagnose. 


187


<strong>HAS</strong>-211: Raw material store 

This allows the storage of raw material: containers, lids and "pearls" in different colors: blue, yellow and red. 

<strong>The</strong> feeders for the containers and lids have the same characteristics as the process stations so changes can be made quickly 

once one of the feeder stations is emptied. <strong>The</strong> tanks with "pearls" are also easy to extract in order to refill the production 

stations. 

• SAI5050 

<strong>HAS</strong>-211 Raw material store 

• SAI5070 

• SAI5071 

• SAI5072 

Red “pearls” (2kg) 

Blue “pearls” (2kg) 

Yellow “pearls” (2kg) 

• SAI5078 

• SAI5079 

Set of 50 containers 

Set of 50 lids 

Easy extraction 

188

Control cabinet 


This includes the general air vent and electric network, 

general emergency and switch for the Ethernet network. 

<strong>The</strong> lid <strong>has</strong> a tray for supporting a laptop. 

• SAI5950 


PC 

PC (laptop) 

A laptop is offered as an option with all the programs 

required already installed. 

Consult the different versions, depending on 

requirements. 


189


3Dsupra: 3D supervisor 

One of the applications included in the <strong>HAS</strong>-<strong>200</strong> <strong>system</strong> is the 3D supervisor. 

Its design takes into account various aspects which make it extremely attractive and useful in a training environment. 

On-screen visor control 

(zoom, rotation, etc.). 

3D display of the operation in each 

workstation. 

Information regarding 

signal tower status. 

Reproduction of the workstation 

control panel. Possibility of actuating 

push buttons. 

Information concerning the status of 

the inputs/outputs and the relevant 

variables (bar code, weight, etc.). 

-ONLINE mode (operation of the station). 

-TEACHING mode (allowing the simulation of the on-screen movement). 

• SAI5062 

3Dsupra: 3D supervisor 

3Dsupra <strong>has</strong> <strong>been</strong> developed by 

CGIP-UPC for SMC International Training 

190

! 

3D-SUPRA: Interactivity in three dimensions!! 


191


Ed-MES 

Ed- MES: EDUCATIONAL MANUFACTURING EXECUTION SYSTEM 

Ed- MES is modular software that reproduces real situations and the most 

relevant functions associated with the manufacturing execution / 

management <strong>system</strong>. All the modules have the ONLINE mode (control 

over the machine) and the TEACHING mode which allows the user 

to study concepts associated with a specific module. 

Planning <strong>system</strong> interface 

This module enables the introduction of clients' orders, their modification, 

etc. 

It can be u<strong>sed</strong> to define product type, quantities, delivery dates, 

identification of "Just in time" clients, etc. 

In a fully automated <strong>system</strong> it would be the information provided by the 

ERP (Enterprise Resource Planning). 

This allows the user to create scenarios with different batch typologies to 

speed up the practical sessions. 

Work order management 

Once the orders have <strong>been</strong> entered, this module <strong>has</strong> to put them in order 

(Scheduler) in accordance with a series of criteria/ algorithm which the 

user can select. Each of these criterion affects the critical production 

parameters in different ways. 

Before the definitive launch, the technician can carry out specific 

operations to determine the optimum programming method. 

Once manufacturing <strong>has</strong> <strong>been</strong> launched, the "Workstation Management"/ 

Dispatcher module sends the correctly synchronized orders to the 

workstations. 

• SAI5063 

EdMES: Educational manufacturing execution <strong>system</strong> 

192 

3Dsupra <strong>has</strong> <strong>been</strong> developed by 

CGIP-UPC for SMC International Training

Ed-MES 

Material Movement Management 

<strong>The</strong> <strong>system</strong> is modular and flexible and this MES module 

allows the user to define the layout of the different 

workstations in the <strong>system</strong>, the established product routes, 

etc. 

This provides the dispatcher with the precise information to 

send the orders to the suitable stations. 

Statistical Process Control (SPC) 

This allows the generation of histograms, Pareto diagrams, 

fish bone, etc.; as well as control diagrams. At all times, it 

enables the monitoring of the <strong>system</strong> variables, their trend, 

etc., allowing corrective actions to be taken in the event of 

undesirable situations. 

Maintenance Management 

This enables the management of predictive, preventive and 

corrective maintenance of the different components in the 

productive plant. 

Its design allows these concepts to be assimilated through 

practical application in a real <strong>system</strong>. 

Overall Equipment Efficiency (OEE) 

Ba<strong>sed</strong> on the cycle time and stop values, etc. stored in the 

database, this module analyses the efficiency or global output 

of the <strong>system</strong> in accordance with production conditions, the 

type of client, etc. 

<strong>The</strong> value obtained is an indirect measurement of the number 

of products in process. 

! 

In addition to the modules discus<strong>sed</strong>, the Ed- MES includes a powerful 

database which enables the location and route of each product to be 

identified at any time as well as monitoring of the users etc. 


193


Complete configuration – 11 stations 

Multicoloured container 

feeding 

Production (3 stations) 

Checking (2 stations) 

Positioning of the lid 

Vertical storage 

Horizontal storage 

194 

Palletizing 

Raw material store 

Control cabinet


195


Configuration of 4 stations 


196



197


<strong>HAS</strong>- <strong>200</strong>- <strong>The</strong> integration of technologies a platform for 

research in a university environment 

<strong>HAS</strong>-<strong>200</strong> harmoniously integrates the majority of components and <strong>system</strong>s present in a real factory with a high level of 

automation. 

Sensors 

Actuators 

- Inductive 

- Capacitive 

- Photoelectric 

- Reed 

- Potentiometric 

- BCRs 

- Digital scales 

- Pressure switch 

- Vacuum pressure switch 

- Etc. 

- Cylinders / valves 

- Grippers 

- Rotary actuators 

- Vacuum ejectors 

- DC motor 

- Servo controlled electric 

actuator 

- Dosing <strong>devi</strong>ces 

- Handling <strong>devi</strong>ces 

- Etc. 

- Encoder (linear, rotary) 

- Stepper linear actuator 

Controllers 

Supervision 

- PLCs 

- HMI 

- SCADA 3Dsupra 

- Stepper drivers 

- PID in weight 

- Electric shaft controller 

Production Management 

Industrial communications 

- EdMES 

- RS-232 

- ETHERNET 

- OPC 

198

<strong>HAS</strong>-<strong>200</strong>: A <strong>system</strong> for the development of skills 

Has-<strong>200</strong> enables developing the skills required for the techniques u<strong>sed</strong> in factories in the future. 

Interaction with MES and graphic interfaces 

Decision-taking and project management 

Programming a controller 

Reacting in the event of an "out of control" situation using SPC 

Recovery/ analysis/ validation of data in a production chain 

Action in the event of anomalies in the process equipment 

Diagnosis/ repair of breakdowns in the productive equipment 

Interpretation/elaboration of technical documentation 

Coordination of preventive maintenance processes 

Identification/ localization of product in process (WIP) 

Description/ verification of communication networks 


199


Documentation 

<strong>The</strong> <strong>HAS</strong>-<strong>200</strong> <strong>system</strong> includes a series of materials which facilitate the teaching task: 

- Technical manuals: these include the technical information necessary to work with all the elements included in the 

<strong>system</strong>. 

- User manual: this manual contains relevant information for the correct use of the <strong>system</strong>, including drawings, diagrams, 

lists of materials etc. 

- FHAMS course: a course made up of 15 thematic units which introduce the user to the basics of Highly Automated 

Systems. 

- Propo<strong>sed</strong> activities: a manual of activities capable of being undertaken using the <strong>HAS</strong>-<strong>200</strong> <strong>system</strong>, intended for the 

development of skills or research projects. 

<strong>200</strong>

Other didactic supports 

In addition to the documentation included in each training <strong>system</strong>, 

the users can complement their training with the following didactic 

supports: 

autoSIM-<strong>200</strong>: <strong>The</strong> shortest way 

to automation! 

Software for training in 

automation technologies. More 

information on page 22. 

Pneumatic slides: 

Set of slides organized in 

chapters to be u<strong>sed</strong> as a 

support in the laboratory. In CD 

format or projector slides. More 

information on page 64. 

Case with pneumatic symbols. 

Set of magnetic symbols for 

working on the metal board. 

More information on page 64. 


201


Technical pages. 

<strong>HAS</strong>-201: multicoloured container feeding 

• Dimensions: 900x762x865 mm 

• Air treatment unit with pressure regulator and pressure gauge. 

• Control keypad:: start, stop, reset push buttons. Continuous/single cycle selector and disconnecting switch.Emergency push button. 

• Three-colour indication light. 

• Container feeding module: 

- Double acting dual rod cylinder with speed controllers and end position switch. Controlled by solenoid valve. 

- Double acting dual rod cylinder with speed controllers and initial and end position switches. Controlled by solenoid valve. 

- Double acting dual twin rod cylinder with speed controllers and initial and end position switches. Controlled by solenoid valve. 

- Auto switches, Reed type. 

- Two barrier type photocells. 

• Container displacement module: 

- Double acting dual rod cylinders with speed controllers and initial and end position switches. Controlled by solenoid valve. 

- Double acting rodless cylinder with mechanical pulling, speed controllers and initial and end position switches. Controlled by solenoid 

valve. 

- Miniature high precision revolving table actuated by blades with speed controllers and 0º and 90º position switches. Controlled by 

solenoid valve. 

- Holding plate: 2 telescopic vacuum pads with vacuum ejector. Controlled by solenoid valve. 


- PNP output vacuum pressure switch. 

• Conveyer belt 

- Conveyer belt pulled by two rollers driven by a 24Vdc motor. 

- Two double acting cylinders with flow rate regulators. Controlled by solenoid valve. 

- Bar code reader BCR. 

- Capacitive detector. 

• Breakdown diagnosis <strong>system</strong>. 

- System which generates 16 malfunctions by activating various internal switches. Protected with lock. 

202

<strong>HAS</strong>-202/<strong>HAS</strong>-203/<strong>HAS</strong>-204: Production (prod1, prod2, prod3) 

• Dimensions: 900x762x865 mm. 

• Air treatment unit with pressure regulator and pressure gauge 

• Control keypad: start, stop, reset push buttons. Continuous/single cycle selector and disconnecting switch. Emergency stop push 

button. 







- Two barrier type photocells. 

• Hoppers: 

- Stainless steel hopper with transparent window. 

- Double acting cylinder with rods positioned opposite each other with speed controllers. Controlled by solenoid valve. 


- Auto switch, Reed type. 

- Barrier type photocell. 

• Scales: 

- Precision scales with interface series RS-232 for data output. 

• Container displacement module: 

- Double acting dual rod cylinders with speed controllers and initial and end position switches. Controlled by solenoid valve. 

- Double acting rodless cylinder with mechanical pulling, speed controllers and initial and end position switches. Controlled by 

solenoid valve. 

- Miniature high precision revolving table actuated by blades with speed controllers and 0º and 90º position switches. Controlled 

by solenoid valve. 




• Conveyer belt: 


- Double acting dual rod cylinder with speed controllers. Controlled by solenoid valve. 

- Two double acting dual rod cylinders with speed controllers and end position switches. Controlled by solenoid valve. 

- Two double acting cylinders with speed controllers. Controlled by one solenoid valve only positioned opposite. 



- Two capacitive detectors. 


203


<strong>HAS</strong>-205: checking (CHECK1) 


• Air treatment unit with pressure regulator and pressure gauge 

• Control keypad: start, stop, reset push buttons. Continuous/single cycle selector and disconnecting switch. Emergency stop push button. 


• Measuring module: 

- Double acting cylinder with speed controllers and initial and end position switches. Controlled by solenoid valve. 

- Double acting cylinder with stroke reading using a linear encoder with speed controllers and initial position switch. Controlled by solenoid 

valve and fitted with pressure regulator with pressure gauge. 


• Buffer: 


- Holding plate: 1 telescopic vacuum pad with vacuum ejector. Controlled by solenoid valve. 

- Two double acting cylinders with speed controllers. Controlled by one solenoid valve only positioned opposite. 


- PNP output vacuum pressure switch 





- Two double acting cylinders with speed controllers. Controlled by one solenoid valve positioned opposite. 




204

<strong>HAS</strong>-206: checking (CHECK2) 



• Control keypad: start, stop, reset push buttons. Continuous/single cycle selector and disconnecting switch. Emergency stop push 

button 


• Measuring module: 


- Double acting dual twin rod cylinder with speed controllers and initial position switch. Controlled by solenoid valve and fitted with 

pressure regulator with pressure gauge. 

- Linear potentiometer. 


• Buffer: 















205


<strong>HAS</strong>-207: Positioning of the lid 







- Single acting cylinder with speed controller. Controlled by solenoid valve. 



- Barrier type photocell. 

• Module for feeding labels and handling lids: 


- Two double acting dual rod cylinders with speed controllers and end position switches. Controlled by solenoid valve. 




- Two PNP output vacuum pressure switches. 

• Printer: 

- Printer with interface series RS-232 for data input. 




- Double acting cylinder with speed controllers and end position switch. Controlled by solenoid valve. 







206

<strong>HAS</strong>-208: Vertical storage (STOCK1) 



• Control keypad: start, stop, reset push buttons. Continuous/single cycle selector and disconnecting switch. Emergency push 

button. 


• Warehouse: 

- HMI operator terminal. 

- Two electric linear actuators driven by brushless motors and controlled by positioning drivers. 

- Miniature high precision revolving table actuated by blades with speed controllers and 0º and 90º position switches. Controlled 

by solenoid valve. 













207


<strong>HAS</strong>-209: horizontal storage (stock2) 





• Warehouse: 

- HMI operator terminal. 

- Electric linear actuator driven by brushless motor and controlled by positioning driver. 

- Electric linear actuator driven by stepper motor and controlled by positioning driver. 


- Pneumatic grippers with two parallel opening jaws, controlled by solenoid valve. 









<strong>HAS</strong>-210: palletising 



• Control keypad: start, stop, reset push buttons. Continuous/single cycle selector and disconnecting switch. Emergency push button. 


208

• Container transfer module: 


- Double acting hollow rod cylinder, speed controllers and end position switch. Controlled by solenoid valve. 




• Platform with rollers module: 


- Three double acting cylinders with speed controllers and end position switches. Controlled by solenoid valve. 









• Breakdown diagnosis <strong>system</strong>: 

- System which generates 16 malfunctions by activating various internal switches. Protected with lock. 

<strong>HAS</strong>-211: raw material store 


• 3 warehouses for raw material 

• 4 container feeders 

• 1 lid feeder 

• CONTROL CABINET 

- This includes the general air vent and electric network, general emergency and switch for the Ethernet network (HUB). Optionally, 

a laptop can be included where the cell control software can be installed. 

• CONTROL SOFTWARE 

- EdMES: MES control software for the cell production. 

- 3dSupra: SCADA software for the control and supervision of the cell operation. 


209

The HAS-200 system has been devi- sed based on the training ...

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