Cartridge Valves & Manifolds - HYDAC USA

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Overview Integrated Manifolds Cost Effective Solutions for Mobile and Industrial Applications • Simplifies system procurement processing and reduces acquisition costs. • Consolidates hydraulic control system into compact and neat assembly, saving space and weight • Aluminum, steel or ductile iron manifold blocks • 100% function testing • Reduced installation time and system maintenance • Minimizes external connections • Reduces external leakage Combining multiple cartridge valves and other hydraulic components in Integrated Manifolds offer both mobile and industrial customers’ substantial advantages: • Incorporating cartridge valves and other HYDAC’s hydraulic components into Integrated manifolds provides a single source and simplifies system procurement processing, thus reducing acquisition cost. • Complete system manifolds provide for compact and neat assembly, saving space and weight. They are designed to meet the performance and installation needs of the specific machine. By eliminating hoses, tubes and fittings necessary when traditional hydraulic valves are used, manifold systems dramatically reduce installation costs and system maintenance. • Complete control system in a single manifold reduces potential for external leakage to ensure a cleaner and safer application environment. • All aluminum manifolds are anodized for cleanliness, added surface hardening, and corrosion resistance. Ductile iron or steel manifolds are zinc plated on customer’s requirements. • A customer/product specific assembly drawing is prepared for every manifold. • Every manifold is hydraulic function tested to a specific test procedure. • HYDAC will assemble customer specified fittings or other components on request where feasible. 12 INNOVATIVE FLUID POWER PN#02087369 / 07.12 / CHY1110-1389
Overview Size and Weight Saving Alternatives for Integrated Manifolds 30 lbs 15 lbs Weight Saving Example Size 06 100% Size 08 160% Size 10 200% D03 400% Size 06 D03 Size 10 Size 08 HYDAC provides support services for manifold makers Application and Design Assistance • To machine builders • Local integrated circuit designers 2D and 3D Cartridge Valves Library • Library includes cartridges and coils to facilitate manifold design and service documentation. • DXF and DWG formats available • CD available on request Actual Manifold Assemblies Manifold Accessory Hardware • We provide our customers with a variety of hardware commonly used in custom integrated manifolds, such as SAE plugs, cavity plugs, orifice plugs, pilot pistons. Cavity Forming Tools • Roughing tools are made of high-speed steel • Finishing tools have carbide tips and are suitable for production of aluminum and steel blocks. PN#02087369 / 07.12 / CHY1110-1389 INNOVATIVE FLUID POWER 13
Page 1 and 2: PN#02087369 / 07.12 / CHY1110-1389
Page 3 and 4: Table of Contents Overview of Cartr
Page 5 and 6: Overview Pressure Control Valves Pr
Page 7 and 8: Overview Solenoid Valves Poppet Typ
Page 9 and 10: Overview Solenoid Valves Poppet Typ
Page 11 and 12: Overview Solenoid Valves Spool Type
Page 13: Directional Control Valves Overview
Page 17 and 18: Pressure Control Valves Overview HY
Page 19 and 20: Pressure Control Valves Dimensions
Page 23 and 24: Pressure Control Valves Type K Dime
Page 27 and 28: Pressure Control Valves 2.52 2.52 (
Page 29 and 30: Dimensions 2.09 Max. (53 (53 Max.)
Page 31 and 32: Pressure Control Valves 2.66 Max. (
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Page 35 and 36: 3.29 (93.5) 3.29 (93.5) 3.29 (93.5)
Page 37 and 38: 1.18 (7.1) (7.1) (30) (7.1) (7.1) (
Page 39 and 40: 2.32 Max. (59.5 Max.) 2.32 Max. (59
Page 41 and 42: Flow Control Valves Overview HYDAC
Page 43 and 44: Flow Control Valves 1.65 Max. (42 M
Page 45 and 46: Flow Control Valves 1.92 (48.7) Dim
Page 47 and 48: Flow Control Valves Dimensions 1.86
Page 49 and 50: Flow Control Valves Dimensions 1.82
Page 51 and 52: Dimensions 2.06 Max. (52.3 Max.) 2.
Page 53 and 54: 2.09 Max. 2.09 (53 Max.) Max. (53 M
Page 55 and 56: 2.06 Max. 2.06 (52.3 Max.) (52.3 Ma
Page 57 and 58: 3.74 (95.1) 3.25 (82.6) Dimensions
Page 59 and 60: 0.79 (20) 5.20 (132) Dimensions 0.7
Page 61 and 62: Check & Load Control Valves Overvie
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Check & Load Control Valves Dimensi
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Check & Load Control Valves 3.33 Ma
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Pressure Sensing Valves Overview HY
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Pressure Sensing Valves Dimensions
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Solenoid Valves Spool Type Solenoid
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Solenoid Valves Dimensions 2.28 Max
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Solenoid Valves Dimensions 2.8 Max.
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Solenoid Valves Dimensions 1.14 (29
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Solenoid Valves Dimensions 2.0 (50)
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Solenoid Valves Dimensions 2.0 (50)
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Solenoid Valves Dimensions 2.83 3.2
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0.28 (7.1) Solenoid Valves Dimensio
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Directional Control Valves Overview
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Directional Control Valves Dimensio
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Directional Control Valves Dimensio
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Proportional Valves Overview HYDAC
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Proportional Valves Dimensions 3.85
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Hand Pumps Overview HYDAC offers tw
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Hand Pumps Dimensions 2.91 (73.9) 4
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Hand Pumps Dimensions 2.91 (73.9) 4
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Solenoid Coils Solenoid Coils - Siz
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Solenoid Coils Type 40-1836 (40 mm
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Solenoid Coils Type P40-1836 & P50-
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Solenoid Coils Coil Type 50 Dimensi
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Solenoid Coils Coil Type 32 Dimensi
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Line Bodies & Cavities Overview Des
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Line Bodies & Cavities Line Bodies
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Line Bodies & Cavities 4-way Line B
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Line Bodies & Cavities Size 12: FC1
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Manifold Accessories Size 08 Single
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Manifold Accessories Cavity Plugs M
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Miscellaneous Parts Solenoid Valve
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Form Tools Overview Description Cav
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CONTACT DATA Compact Hydraulics COM
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Manifold Assemblies HYDAC is a uniq
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Cartridge Valves & Manifolds - HYDAC USA

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