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JEL® Tool Selection Guide Thread milling tool, drill thread milling tool 2 JEL® Tool Selection Thread milling tool, drill thread milling tool 1.1 1.2 P 1.4 1.3 1.5 1.6 H 1.8 1.7 2.1 M 2.2 2.3 3.1 3.2 K 3.4 S X 4 – 16 X 1 – 20 MGF XH Micro MKG MKG MKG XH MGF MGF MGF XS MGF XH MGF UMGF UMGF Surface uncoated uncoated uncoated uncoated TiCN TiAlN TiCN TiCN TiAlN/TiCN TiCN Material Page E17-21 E17-21 E22-23 E30-37 E30-37 E38-40 E41-43 E44-45 E46-47 E46-47 m400 m120 Magnetic soft iron § § 3 § m700 m200 Structural, case hardened steel § § § m850 m250 Carbon steel § § § Alloy steel m850 m250 § § § >850 Alloy/heat treated steel >250 m350 $ $ § $ m1200 >1200 >350 Alloy/heat treated steel $ $ § $ m1400 m400 Hardened steel to 45 HRC $ § $ § $ m2200 m600 Hardened steel to 58 HRC § § m850 m250 Stainless steel, sulphuretted § § § m850 m250 Austentic § § § Ferritic, ferritic & m1000 m300 austentic, martensitic § § § m500 m150 Grey cast iron $ § $ § $ § >500 >150 m1000 m300 Grey cast iron, heat treated $ § $ § $ § 400- 200- 500 250 Vermicular cast iron § § § 3.3 3.5 3.6 3.7 4.1 4.2 4.3 5.1 5.2 5.3 6.1 6.2 6.3 6.4 7.1 N 7.3 7.2 8 Material group 7.4 7.5 8.1 8.2 8.3 Strength Rm (N/mm²) Hardness (HB) Thread Type of machining Thread milling Thread milling & chamfering Code Cutting material s.c. s.c. s.c. s.c. s.c. s.c. s.c. PCD s.c. s.c. Spher. graph. cast iron m700 m200 $ § $ § $ § >700 Spher. graph. cast iron, heat treated >200 m300 § § § m1000 m700 m200 Malleable iron § § Thread Milling Tool § MGF, UMGF Page >700 Malleable iron, heat treated >200 m300 § § § 900 >270 m1250 m300 Titanium alloys § § § M-MGF 1,5×D, 2×D, 2,5×D, § 3×D 4 m500 m150 Pure nickel for metric ISO thread DIN 13 § § § MF-MGF 1,5×D, 2×D Nickel alloys, heat resistant m900 900 § § § UNC-MGF 1,5×D, 2×D § m350 m100 Non-alloy copper § $ § $ for UNC thread ANSI § B1.1 $ short chip, brass, bronze, red m700 m200 § $ § $ UNF-MGF 1,5×D, § 2×D § $ brass for UNF thread ANSI B1.1 long chip brass m700 m200 § $ § $ § $ NPT- / NPTF-MGF Cu-Al-Fe alloy (Ampco) m500 m470 § $ § $ for NPT/NPTF thread ANSI § B2.1 $ m350 m100 Alu, Mg non-alloy § $ § $ G-MGF 1,5×D, § 2×D § $ 37 Alu wrought all., break. strain for Whitworth pipe thread m600 m180 (A 5)
JEL® Producing Internal Threads Process description Drill thread milling 1 2 3 Tapping Through hole with JEL® DOREX tap Blind hole with JEL® SIREX SR tap Machining of short-chipping materials for through holes and blind holes using JEL® GG 4 5 6 7 Roll form tapping Thread forming – grain structure 8 9 7
Page 1 and 2: KomPass - Threading
Page 3 and 4: Process for producing internal thre
Page 5: Index General information Tool sele
Page 9 and 10: JEL® Tool Selection Thread milling
Page 11 and 12: JEL® Tool Selection Taps TAREX TAR
Page 13 and 14: JEL® Tool Selection Roll form taps
Page 15 and 16: Thread Milling Tool MKG Page 1 Thre
Page 17 and 18: M 2,0×D JEL® MKG Thread milling t
Page 19 and 20: UNC 2,0×D JEL® MKG Thread milling
Page 21 and 22: G 2,0×D JEL® MKG Thread milling t
Page 23 and 24: MF 1,5×D JEL® MKG XH Thread milli
Page 25 and 26: JEL® Thread Milling Tool 1. Proble
Page 27 and 28: Thread Milling Tool MGF, UMGF Page
Page 29 and 30: JEL® UMGF Thread engagements 1 D1
Page 31 and 32: M 2,0×D 2,5×D 3,0×D JEL® MGF Th
Page 33 and 34: MF 2,0×D JEL® MGF Thread milling
Page 35 and 36: UNF 1,5×D 2,0×D JEL® MGF Thread
Page 37 and 38: G 1,5×D 2,0×D JEL® MGF Thread mi
Page 39 and 40: MF 1,5×D 2,0×D JEL® MGF XS Threa
Page 41 and 42: M JEL® MGF XH Micro 1,5×D l2.7 l2
Page 43 and 44: MF 1,5×D JEL® MGF XH Thread milli
Page 45 and 46: MF 2,0×D JEL® MGF PKD for metric
Page 47 and 48: MF 2,0×D JEL® UMGF Thread milling
Page 49 and 50: JEL® Thread Milling Tool 1. Proble
Page 51 and 52: Drill Thread Milling Tool BGF, UBGF
Page 53 and 54: JEL® UBGF Thread engagements 1 140
Page 55 and 56: M 2,0×D JEL® BGF Drill thread mil
Page 57 and 58:
M 1,5×D 2,0×D JEL® BGF Drill thr
Page 59 and 60:
MF 1,5×D 2,0×D JEL® BGF Drill th
Page 61 and 62:
UNF 1,5×D 2,0×D JEL® BGF Drill t
Page 63 and 64:
M JEL® BGF 1,5×D 2,0×D l10 l2.7
Page 65 and 66:
M 1,5×D 2,0×D 2,5×D JEL® BGF NZ
Page 67 and 68:
MF 2,0×D JEL® UBGF Drill thread m
Page 69 and 70:
UNF 2,0×D JEL® UBGF Drill thread
Page 71 and 72:
M 2,0×D 3,0×D JEL® DBGF Direct c
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1. 2. JEL® Drill Thread Milling To
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BENEFITS for you: K One and the sam
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JEL® TOMILL CUT Holder 1 l1 l2 l3
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JEL® XAM 1 2 3 X 21,10 mm (20.22)
Page 81 and 82:
M, MF JEL® GWF TOMILL Thread milli
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UN JEL® GWF TOMILL Thread milling
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NPT, NPTF JEL® GWF TOMILL Thread m
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M, MF JEL® GWF TOMILL Thread milli
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G JEL® GWF TOMILL Thread milling t
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JEL® Thread Milling Tool Material
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JEL® Thread Milling Tool 1. Proble
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Machining threads JEL® tap drills
Page 97 and 98:
M JEL® TINIB, FEDUB HSS-PM Taps fo
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M JEL® FEDUC HSS-PM Taps for metri
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KOMET SERVICE® Comprehensive addit
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M JEL® TAREX HSS-E Taps for metric
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M JEL® SIREX SR l2 Solid Carbide T
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M JEL® SIREX XH Solid Carbide Taps
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MF JEL® SIREX SR Solid Carbide Tap
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1. Oversized thread • wrong tools
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For standard tools customers can ge
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M JEL® MOREX N l2 HSS-E Roll form
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M JEL® MOREX Solid carbide roll fo
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M JEL® MOREX N Solid carbide roll
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M JEL® MOREX S N Solid carbide rol
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MF JEL® MOREX S N Solid carbide ro
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M JEL® MOREX N HML l2 HSS-E Roll f
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MF JEL® MOREX HML HSS-E Roll form
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MF JEL® MOREX R HSS-E Roll form ta
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1. 2. Thread too tigh • tolerance
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Synchro Tapping Chuck HSK-A adaptor
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JEL® JSF Synchro Tapping Chuck wit
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JEL® Collet for Synchro Tapping Ch
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Boring, counterboring and thread mi
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JEL® VABOS EASY Holder with HSK-A
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Fax to +49 7143 373233 JEL® VABOS
Page 145 and 146:
Index Technical Informations Specia
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JEL® Special Solutions 1 PCD speci
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JEL® Tap drill diameters for mille
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M Metric thread Formed threads JEL
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Machining task: Thread: M10, depth
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JEL® Thread Milling, Drill Thread
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JEL® Torque calculations for tappi
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Machine requirements: To carry out
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JEL® Cylindrical Shanks for carbid
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Fax Order +49 7143 373233 KomPass -
Page 165 and 166:
1 From stock or individually manufa
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1 2 A 3 B C D E 4 F G H 5 I J K L 6
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Numerical Index 1802 ... Order No.
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Numerical Index 8087 ... Order No.
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Numerical Index 8894 ... 8897 ... 8
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Notes 1 2 3 4 5 6 7 8 9 175
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TOOLS PLUS IDEAS - a PLUS for our c
Page 179 and 180:
Outside Europe Egypt ZAHRANCO, ENGI
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