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JEL® Tapping 1 2 3 4 5 JEL® DOREX JEL® TAREX JEL® SIREX JEL® GG Example application – grey cast iron Workpiece: Engine block Material: GG25 Tool: JEL® solid carbide taps (CM8-6HX IK VHM) Thread: Blind hole M8, drilling depth 20 mm, thread length 16 mm Machine: Transfer line Cooling: Emulsion Cutting speed: vc = 30 m/min Tool life: > 75,000 threads 94
Machining threads JEL® tap drills open up a wide range of applications in thread cutting operations. Whether you wish to machine wet, with internal coolant supply, use minimal lubrication or machine dry – we will supply you with the optimum tap drill. Taps Taps HSS M – Metric ISO thread DIN 13 DOREX, TINIB, FEDUB GG FEDUC TAREX Page 96 – 97 98 99 100 1 2 Compared to HSS-E taps carbide taps have substantial advantages: K Up to 20x longer tool life than HSS-E taps Taps HSS with central coolant supply M – Metric ISO thread DIN 13 GG TAREX 102 103 3 K Fewer tool change times due to longer tool life K Higher cutting speeds – so shorter cycle times K Significant reduction in production costs due to longer tool life, higher cutting speeds and fewer tool changes Solid carbide taps M – Metric ISO thread DIN 13 SIREX, SIREX SR, GG DOREX SIREX XH (hard machining M 45 HRC) MF – Metric fine ISO thread DIN 13 SIREX SIREX SR 104 – 105 106 107 108 109 4 Tap drill diameters 148 – 150 5 Technical notes 110 Guideline values for tapping Problems – Causes – Solutions 111 6 Type of flute straight flutes straight flutes spiral point Chamfer form straight or helical flutes 7 l4 l4 l4 l4 8 No. of threads l4 Application mainly for A B C D E 6 - 8 3,5 - 5,5 2 - 3 3,5 - 5 1,5 - 2 short through hole threads through hole threads blind and through hole threads in short chipping materials blind hole threads with long thread run-out (plug tap) and through hole threads blind hole threads with short thread run-out (bottoming taps) 95 9
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KomPass - Threading
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Process for producing internal thre
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Index General information Tool sele
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JEL® Producing Internal Threads Pr
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JEL® Tool Selection Thread milling
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JEL® Tool Selection Taps TAREX TAR
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JEL® Tool Selection Roll form taps
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Thread Milling Tool MKG Page 1 Thre
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M 2,0×D JEL® MKG Thread milling t
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UNC 2,0×D JEL® MKG Thread milling
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G 2,0×D JEL® MKG Thread milling t
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MF 1,5×D JEL® MKG XH Thread milli
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JEL® Thread Milling Tool 1. Proble
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Thread Milling Tool MGF, UMGF Page
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JEL® UMGF Thread engagements 1 D1
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M 2,0×D 2,5×D 3,0×D JEL® MGF Th
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MF 2,0×D JEL® MGF Thread milling
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UNF 1,5×D 2,0×D JEL® MGF Thread
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G 1,5×D 2,0×D JEL® MGF Thread mi
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MF 1,5×D 2,0×D JEL® MGF XS Threa
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M JEL® MGF XH Micro 1,5×D l2.7 l2
Page 43 and 44: MF 1,5×D JEL® MGF XH Thread milli
Page 45 and 46: MF 2,0×D JEL® MGF PKD for metric
Page 47 and 48: MF 2,0×D JEL® UMGF Thread milling
Page 49 and 50: JEL® Thread Milling Tool 1. Proble
Page 51 and 52: Drill Thread Milling Tool BGF, UBGF
Page 53 and 54: JEL® UBGF Thread engagements 1 140
Page 55 and 56: M 2,0×D JEL® BGF Drill thread mil
Page 57 and 58: M 1,5×D 2,0×D JEL® BGF Drill thr
Page 59 and 60: MF 1,5×D 2,0×D JEL® BGF Drill th
Page 61 and 62: UNF 1,5×D 2,0×D JEL® BGF Drill t
Page 63 and 64: M JEL® BGF 1,5×D 2,0×D l10 l2.7
Page 65 and 66: M 1,5×D 2,0×D 2,5×D JEL® BGF NZ
Page 67 and 68: MF 2,0×D JEL® UBGF Drill thread m
Page 69 and 70: UNF 2,0×D JEL® UBGF Drill thread
Page 71 and 72: M 2,0×D 3,0×D JEL® DBGF Direct c
Page 73 and 74: 1. 2. JEL® Drill Thread Milling To
Page 75 and 76: BENEFITS for you: K One and the sam
Page 77 and 78: JEL® TOMILL CUT Holder 1 l1 l2 l3
Page 79 and 80: JEL® XAM 1 2 3 X 21,10 mm (20.22)
Page 81 and 82: M, MF JEL® GWF TOMILL Thread milli
Page 83 and 84: UN JEL® GWF TOMILL Thread milling
Page 85 and 86: NPT, NPTF JEL® GWF TOMILL Thread m
Page 87 and 88: M, MF JEL® GWF TOMILL Thread milli
Page 89 and 90: G JEL® GWF TOMILL Thread milling t
Page 91 and 92: JEL® Thread Milling Tool Material
Page 93: JEL® Thread Milling Tool 1. Proble
Page 97 and 98: M JEL® TINIB, FEDUB HSS-PM Taps fo
Page 99 and 100: M JEL® FEDUC HSS-PM Taps for metri
Page 101 and 102: KOMET SERVICE® Comprehensive addit
Page 103 and 104: M JEL® TAREX HSS-E Taps for metric
Page 105 and 106: M JEL® SIREX SR l2 Solid Carbide T
Page 107 and 108: M JEL® SIREX XH Solid Carbide Taps
Page 109 and 110: MF JEL® SIREX SR Solid Carbide Tap
Page 111 and 112: 1. Oversized thread • wrong tools
Page 113 and 114: For standard tools customers can ge
Page 115 and 116: M JEL® MOREX N l2 HSS-E Roll form
Page 117 and 118: M JEL® MOREX Solid carbide roll fo
Page 119 and 120: M JEL® MOREX N Solid carbide roll
Page 121 and 122: M JEL® MOREX S N Solid carbide rol
Page 123 and 124: MF JEL® MOREX S N Solid carbide ro
Page 125 and 126: M JEL® MOREX N HML l2 HSS-E Roll f
Page 127 and 128: MF JEL® MOREX HML HSS-E Roll form
Page 129 and 130: MF JEL® MOREX R HSS-E Roll form ta
Page 131 and 132: 1. 2. Thread too tigh • tolerance
Page 133 and 134: Synchro Tapping Chuck HSK-A adaptor
Page 135 and 136: JEL® JSF Synchro Tapping Chuck wit
Page 137 and 138: JEL® Collet for Synchro Tapping Ch
Page 139 and 140: Boring, counterboring and thread mi
Page 141 and 142: JEL® VABOS EASY Holder with HSK-A
Page 143 and 144: Fax to +49 7143 373233 JEL® VABOS
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Index Technical Informations Specia
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JEL® Special Solutions 1 PCD speci
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JEL® Tap drill diameters for mille
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M Metric thread Formed threads JEL
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Machining task: Thread: M10, depth
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JEL® Thread Milling, Drill Thread
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JEL® Torque calculations for tappi
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Machine requirements: To carry out
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JEL® Cylindrical Shanks for carbid
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Fax Order +49 7143 373233 KomPass -
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1 From stock or individually manufa
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1 2 A 3 B C D E 4 F G H 5 I J K L 6
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Numerical Index 1802 ... Order No.
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Numerical Index 8087 ... Order No.
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Numerical Index 8894 ... 8897 ... 8
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Notes 1 2 3 4 5 6 7 8 9 175
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TOOLS PLUS IDEAS - a PLUS for our c
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Outside Europe Egypt ZAHRANCO, ENGI
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