July / August - Minnesota Precision Manufacturing Association
July / August - Minnesota Precision Manufacturing Association
July / August - Minnesota Precision Manufacturing Association
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The <strong>Minnesota</strong> Department of Labor<br />
and Industry administers the Safety Hazard<br />
Abatement Grant, a reimbursement<br />
program, which awards companies in the<br />
state of <strong>Minnesota</strong> a dollar for dollar match<br />
(up to $10,000) for projects designed to<br />
reduce the risk of injury and illness to their<br />
workers.<br />
Safety grants are awarded to employers<br />
who best satisfy the program’s goals.<br />
Priority is given to companies that create<br />
production jobs in an area or prevent loss<br />
of jobs due to safety concerns. Also,<br />
industries such as industrial machine and<br />
equipment are a current priority.<br />
Top Tool Company, a technologydriven<br />
stamping contract manufacturer<br />
of precision products that specializes<br />
in miniature and micro-miniature<br />
components and assemblies, recently<br />
was awarded a $10,000 safety hazard<br />
abatement grant.<br />
<br />
After attending a seminar on press room<br />
safety, Top Tool learned about the OSHA<br />
grant. Subsequently, OSHA provided a free,<br />
one-time consultation to inspect presses<br />
and talk about the OSHA programs.<br />
As part of Top Tool’s continuous<br />
improvement safety program, Joe Lendway,<br />
quality manager at Top Tool, and his safety<br />
committee later identified a press that was<br />
not up to current standards. The company<br />
decided to apply for the OSHA grant.<br />
The process was fairly simple. Top Tool<br />
completed a nine-page application form<br />
identifying the hazard observed and the<br />
recommended abatement. In addition,<br />
Top Tool gathered proposals from<br />
suppliers for the work that was to be<br />
<br />
<br />
<br />
<br />
<br />
<br />
<br />
<br />
done and completed a safety history.<br />
This preparation took approximately<br />
10-15 hours.<br />
The state then reviewed the<br />
application and sent its approval a<br />
few months later.<br />
The next step for Top Tool was<br />
to make sure it followed what was<br />
proposed in the application. Top<br />
Tool submitted a package of proof of<br />
completion (photos, invoices, etc.).<br />
An onsite visit by the state was an<br />
option.<br />
<br />
Top Tool received a $10,000 grant<br />
to upgrade the press controls and add<br />
light curtains, a guarding system and<br />
a die protection system to prevent<br />
catastrophic die failure, which could<br />
result in personal injury. Top Tool had<br />
120 days to complete the project.<br />
After all invoices were paid, the state<br />
reimbursed the company. The total eligible<br />
project costs were $28,100. Top Tool paid<br />
$18,000 and the grant funded $10,000.<br />
In addition to the added safety features<br />
and becoming OSHA compliant, there<br />
are other benefits to participating in this<br />
program. The grant improved the overall<br />
safety environment of the press room. At this<br />
point in time, Top Tool also is saving money<br />
due to the new technology added to the press.<br />
For management, the return on investment is<br />
“peace of mind” provided by improved safety.<br />
These improvements also have increased<br />
employee morale and confidence, knowing<br />
the company is safety conscious.<br />
Lendway would highly recommend the<br />
program to others. He suggests reviewing<br />
their Web site www.doli.state.mn.us/grants.<br />
html. For assistance, feel free to contact<br />
Lendway at JLendway@toptool.com or<br />
(763) 786-0030. PM