Project Hurunui Wind Construction and Project Overview
Project Hurunui Wind Construction and Project Overview
Project Hurunui Wind Construction and Project Overview
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Meridian Energy Ltd<br />
<strong>Project</strong> <strong>Hurunui</strong> <strong>Wind</strong><br />
<strong>Construction</strong> <strong>and</strong> <strong>Project</strong> <strong>Overview</strong><br />
<strong>Construction</strong> Effects & Management Report<br />
February 2011
Meridian Energy Ltd<br />
<strong>Project</strong> <strong>Hurunui</strong> <strong>Wind</strong><br />
<strong>Construction</strong> <strong>and</strong> <strong>Project</strong> <strong>Overview</strong><br />
<strong>Construction</strong> Effects & Management Report<br />
February 2011<br />
Prepared By<br />
Len Wiles<br />
<strong>Project</strong> Engineer<br />
Opus International Consultants Limited<br />
Wellington Office<br />
Level 9, Majestic Centre, 100 Willis Street<br />
PO Box 12 003, Wellington 6144,<br />
New Zeal<strong>and</strong><br />
Reviewed By Telephone: +64 4 471 7000<br />
Gareth McKay Facsimile: +64 4 471 1397<br />
<strong>Project</strong> Manager<br />
Date: 14 Feb 2011<br />
Reference: 5C-1604.02<br />
Status: Final<br />
© Opus International Consultants Limited 2011
<strong>Project</strong> <strong>Hurunui</strong> <strong>Wind</strong> <strong>Construction</strong> Effects <strong>and</strong> Management Report<br />
Contents<br />
1 Introduction .......................................................................................................................... 1<br />
2 Access Route, Turbine <strong>and</strong> Fill Site Selection ................................................................... 4<br />
2.1 Preliminary Design Criteria ........................................................................................... 4<br />
2.2 Geotechnical Appraisal ................................................................................................. 7<br />
2.3 Core Site Access Route & Turbine Site Selection ......................................................... 7<br />
2.4 Spoil Fill Site Selection ................................................................................................. 9<br />
2.5 Assessment of Effects & General Consultation ........................................................... 10<br />
2.6 Implementation Team Review ..................................................................................... 11<br />
2.7 Access Options ........................................................................................................... 12<br />
3 Core Site <strong>Construction</strong> Works .......................................................................................... 16<br />
3.1 <strong>Overview</strong> <strong>and</strong> Site Description .................................................................................... 16<br />
3.1.1 General Approach ....................................................................................................... 16<br />
3.2 L<strong>and</strong> Disturbance ........................................................................................................ 16<br />
3.2.1 Detailed Description of Core Site Access Roads ......................................................... 17<br />
3.2.2 Access Road Formation .............................................................................................. 21<br />
3.2.3 Turbine Platforms ....................................................................................................... 26<br />
3.2.5 Spoil Fill Sites ............................................................................................................. 29<br />
3.2.6 Concrete Works .......................................................................................................... 31<br />
3.2.7 Borrow Areas .............................................................................................................. 32<br />
3.2.8 Soil Stockpile Areas .................................................................................................... 33<br />
3.2.9 Site Lay Down Areas .................................................................................................. 34<br />
3.2.10 Internal Cable Reticulation ................................................................................... 34<br />
3.2.11 Substation ............................................................................................................ 35<br />
3.2.12 66 kV Transmission Line Connection ................................................................... 36<br />
3.2.13 Services Building .................................................................................................. 36<br />
3.2.14 Meteorological Masts (<strong>Wind</strong> Monitoring Towers) .................................................. 37<br />
3.3 Discharges .................................................................................................................. 40<br />
3.3.1 Erosion, Sediment <strong>and</strong> Dust Control ........................................................................... 40<br />
3.3.2 Permanent Stormwater Run-off .................................................................................. 43<br />
3.3.3 New Culverts at Stream or Gully Crossings in the Core Site ....................................... 44<br />
3.3.4 Upgrading Existing Culverts Along Motunau Beach Road ........................................... 45<br />
3.3.5 Culvert <strong>Construction</strong> Methodology .............................................................................. 45<br />
4 Minor Shoulder Widening At Motunau Beach Road ........................................................ 45<br />
4.1 Shoulder Road Widening Opposite Site Entrance ....................................................... 45<br />
5 Geotechnical Assessment ................................................................................................ 46<br />
5.1 Geotechnical Appraisal ............................................................................................... 46<br />
5.2 Geotechnical Risk ....................................................................................................... 46<br />
5.2.1 Potential Slope Instability ............................................................................................ 46<br />
5.2.2 Seismic Hazard........................................................................................................... 47<br />
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6 Other Proposed Activities ................................................................................................. 49<br />
6.1 Detailed Geotechnical Investigations .......................................................................... 49<br />
6.2 Controlled Blasting ...................................................................................................... 49<br />
7 Indicative <strong>Construction</strong> Methodology, Noise <strong>and</strong> Lighting............................................. 49<br />
7.1 Indicative <strong>Construction</strong> Methodology .......................................................................... 49<br />
7.2 <strong>Construction</strong> Noise ..................................................................................................... 51<br />
7.3 Lighting <strong>and</strong> Night Works ............................................................................................ 51<br />
7.4 On Site <strong>Project</strong> Office ................................................................................................. 52<br />
7.5 Bulk Fuel Storage Facility ........................................................................................... 52<br />
7.6 On Site Batching Plant ................................................................................................ 52<br />
8 Summary <strong>and</strong> Conclusions ............................................................................................... 53<br />
Appendix A –<br />
Appendix B –<br />
Appendix C –<br />
Appendix D –<br />
Appendix E –<br />
Appendix F –<br />
Drawing Plans<br />
A.1 – Overall Site Development Plans<br />
A.2 – Access Road Plans & Cross Sections<br />
A.3 – L<strong>and</strong>owner Boundary Plan<br />
A.4 – Culvert Location Plans & Typical Details<br />
A.5 – Typical Turbine Platform & External Turbine Transformer Details<br />
A.6 – Hydrological Catchment Area Plan<br />
A.7 – Substation, Underground Cabling & Transmission Line Details<br />
A.8 – Indicative Site Office & Lay-down Area Plan<br />
A.9 – Indicative <strong>Wind</strong> Monitoring Mast Details<br />
Site Photographs<br />
Typical Transport Details<br />
Preliminary Geotechnical Appraisal<br />
Environmental Management Plan<br />
Photographs Illustrating Representative <strong>Construction</strong> Requirements<br />
<strong>and</strong> Effects<br />
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1 Introduction<br />
Meridian Energy Ltd (Meridian) proposes to develop, build <strong>and</strong> operate a wind farm 66km<br />
north of Christchurch as shown on the site location plan on Drawing Sheet 200 in Appendix<br />
A (Appendix A.1 – Overall Site Development Plans). The proposed core site comprises five<br />
properties, identified on Drawing Sheet 5 in Appendix A (Appendix A.3 – L<strong>and</strong>owner<br />
Boundary Plan), covering approximately 34km 2 <strong>and</strong> is bounded by:<br />
• Reeces Road to the southwest.<br />
• Motunau Beach Road to the northeast.<br />
• State Highway 1 to the west.<br />
The core site measures approximately 6km <strong>and</strong> 5km at its longest <strong>and</strong> widest points<br />
respectively. The core site is approximately 30km south of Cheviot <strong>and</strong> approximately 34km<br />
north of Amberley. The preferred access to the core site is from Motunau Beach Road off<br />
State Highway 1.<br />
The core site is primarily located along two main ridgelines running in a north-east to south<br />
west direction with some short minor spurs running from the main ridgelines. Both of the<br />
main ridgelines are typically characterised by sections of eastern facing escarpments. The<br />
majority of the site is relatively steep undulating countryside interspaced with numerous<br />
valleys <strong>and</strong> ridges. The overall site is farm l<strong>and</strong> mainly covered in pasture with some<br />
occasional tussock at higher altitudes <strong>and</strong> scrub <strong>and</strong> shrubl<strong>and</strong> vegetation in some of<br />
the gullies. The ridgelines lie between 300m <strong>and</strong> 550m above sea level. Soil depths within<br />
the area vary typically between 0.5m <strong>and</strong> 1.0m in thickness, overlying the greywacke<br />
bedrock. Exposures of naturally occurring bedrock are generally slightly to moderately<br />
weathered. Road cuts have exposed some areas of moderately to highly weathered<br />
bedrock. Rock outcrops can be found scattered throughout the site.<br />
The core site is predominantly covered with pasture, <strong>and</strong> is used for farming. In addition to<br />
tracks (typically 2m to 3m in width), <strong>and</strong> stock fences that have been established by the<br />
l<strong>and</strong>owners, a water mains network owned by the <strong>Hurunui</strong> District Council runs through the<br />
project area.<br />
The proposed <strong>Project</strong> <strong>Hurunui</strong> <strong>Wind</strong> will consist of thirty three (33) wind turbine generators<br />
(WTGs) located within the site. The turbines being considered for this site have a<br />
generation capacity of 2.3MW each <strong>and</strong> a rotor diameter of 101m. The maximum height of<br />
each turbine to the tip of a rotor blade when vertical will be approximately 130.5m.<br />
Each turbine will typically consist of the following components as illustrated in Figure 1<br />
below:<br />
• Foundation, typically completely buried.<br />
• Tapered tubular steel tower.<br />
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• Nacelle which sits on top of the tower <strong>and</strong> houses the control gear, generator <strong>and</strong><br />
the main rotor shaft that transmits the rotating energy from the turbine rotor to the<br />
main gearbox.<br />
• 3 bladed turbine rotor.<br />
• External turbine transformer unit at ground level adjacent to the turbine tower (refer<br />
Drawing Sheet 100 in Appendix A (Appendix A.5 Typical Turbine Platform &<br />
External Turbine Transformer Details) for details.<br />
Figure 1 below illustrates the various components of a typical wind turbine generator.<br />
Figure 1: Typical <strong>Wind</strong> Turbine Generator (<strong>Project</strong> West <strong>Wind</strong> Example)<br />
<strong>Construction</strong> of an internal core site road network of approximately 22.2km will be required<br />
in order to construct <strong>and</strong> service the WTGs. In addition minor access tracks will be required<br />
to construct the transmission towers supporting the transmission line between the site<br />
substation <strong>and</strong> external 66kV transmission line. Existing farm tracks are to be upgraded<br />
wherever possible to reduce the net earthworks required to form core site access roads<br />
thereby minimising the overall impact of earthworks. Upgraded roads, farm tracks <strong>and</strong> new<br />
access roads are expected to range in widths from approximately 6m wide, in the majority<br />
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of cases, to a maximum of 10m at tight bends. In order to reduce construction effects<br />
access road widths will be kept to a practical minimum.<br />
At each turbine, a flat platform will be formed to provide a cranage area as well as to<br />
contain the turbine foundation. Excavated material from these earthworks would be used<br />
as roading fill, if suitable, while any excess material would be disposed of at appropriate<br />
locations across the core site. Conversely, where there is a shortfall of materials for access<br />
road construction, borrow areas will be established at suitable locations.<br />
Other facilities required in addition to the turbines include:<br />
• Temporary lay down areas during construction.<br />
• Temporary concrete batching plant.<br />
• Temporary erosion <strong>and</strong> sediment control measures.<br />
• Temporary offices, workshops, stores <strong>and</strong> staff facilities.<br />
• Electricity substation.<br />
• Temporary mobile crushing plant.<br />
• An underground transmission & fibre optic communication network between the<br />
turbines <strong>and</strong> substation.<br />
• Overhead transmission between the substation <strong>and</strong> the external transmission<br />
network.<br />
• A maintenance <strong>and</strong> operations building.<br />
• Two Meteorological masts (wind monitoring towers).<br />
In general, power from the site will be fed into the local Main Power 66kV Line which runs<br />
parallel to State Highway 1 from the south before following Burrows Road. An internal wind<br />
farm 33kV or 22kV network will be constructed to channel power generated by the WTGs to<br />
the substation. The internal network will generally be underground, typically following the<br />
access roads. One overhead circuit will be incorporated within the internal transmission<br />
network to span a gully between the substation near Road D <strong>and</strong> Road A as an<br />
underground route is impractical due to significant construction requirements.<br />
This <strong>Construction</strong> Effects <strong>and</strong> Management Report has been prepared to support the<br />
application for resource consent. It deals specifically with the civil <strong>and</strong> access road work<br />
required to construct the wind farm, together with the expected management measures that<br />
will be undertaken during construction <strong>and</strong> site rehabilitation. Transport of oversized <strong>and</strong><br />
overweight turbine components from the Port of Timaru to the site together with any effects<br />
on public roads are addressed in a separate Traffic Impact Assessment report.<br />
Drawing Sheets 1 <strong>and</strong> 2 in Appendix A (Appendix A.1 Overall Site Development Plans)<br />
illustrates the proposed site location <strong>and</strong> layout.<br />
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2 Access Route, Turbine <strong>and</strong> Fill Site Selection<br />
2.1 Preliminary Design Criteria<br />
Preliminary design criteria for road access to turbine sites <strong>and</strong> the turbine platforms are<br />
governed by:<br />
1. The movement of equipment <strong>and</strong> materials that are necessary for installing WTGs.<br />
2. The size <strong>and</strong> weight of the tower sections, blades <strong>and</strong> nacelle units.<br />
3. The mobility of the main erection crane along access roads <strong>and</strong> at the turbine<br />
platform.<br />
Equipment sizes <strong>and</strong> transport needs were discussed with potential turbine manufacturers,<br />
haulage companies <strong>and</strong> cranage service providers to derive preliminary design criteria for<br />
the access roads. Meridian has gained significant experience from the construction of<br />
<strong>Project</strong> Te Apiti (completed in 2004), <strong>Project</strong> White Hill (completed in 2007), <strong>Project</strong> West<br />
<strong>Wind</strong> (completed in 2009) <strong>and</strong> Te Uku (currently under construction). This experience has<br />
also contributed to deriving the preliminary design criteria. Typical characteristics of these<br />
plant items <strong>and</strong> indicative access road/platform requirements are described as follows:<br />
(a) Tubular tower sections <strong>and</strong> blades<br />
Based on data provided by New Zeal<strong>and</strong> haulage companies <strong>and</strong> experience from similar<br />
wind farm projects (<strong>Project</strong> Te Apiti, White Hill <strong>and</strong> West <strong>Wind</strong>), a minimum internal<br />
horizontal radius of 30m has been adopted for preliminary design purposes. A road width of<br />
up to 10m has been provided at such minimum curves.<br />
On a straight section of road, a minimum road/running surface of approximately 6m will be<br />
adopted to accommodate transporters hauling the tower sections <strong>and</strong> to ensure the safe<br />
passing of other vehicles <strong>and</strong> the main erection crane as described below. This minimum<br />
road width is adequate where the internal horizontal radius of the access road is greater<br />
than approximately 55m. The main access road from the public road network to the core<br />
site will be approximately 7m wide as it will be more trafficked than the internal core roads.<br />
In addition to providing an adequate road surface width, clearance beyond the edge of the<br />
road surface needs to be provided for the sweep of the overhanging blade where the road<br />
is on a curve. In general, if the internal horizontal radius of the road is less than 175m, the<br />
clearance required is examined on a case by case basis considering the following factors:<br />
• Road width.<br />
• Angle of departure.<br />
• Final trailer configuration.<br />
• Selected turbine type.<br />
• Height of blade above ground when transported.<br />
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Currently a minimum vertical curve radius of 200m has been adopted based on the ground<br />
clearance of a multi-axle platform trailer with 0.5m wheel articulation. It is recognised that<br />
this may be further reduced if the final trailer configuration permits.<br />
Where access road grades exceed 12.5%, we envisage that haulage of the heavier turbine<br />
components, such as tower sections <strong>and</strong> nacelles, may require additional tractor units,<br />
dozers, or assistance by winching. An upper bound gradient of 15% has generally been<br />
adopted. Steeper gradients may be applied at straight or broad sweeping sections if<br />
unavoidable, subject to a maximum limit of 20%. At tighter horizontal curves, the gradient<br />
has generally been limited to less than 12.5%.<br />
Appendix C illustrates typical tower <strong>and</strong> blade transport configurations. Actual transport<br />
configurations will depend on the selected turbine.<br />
(b) Nacelle units<br />
Depending on the turbine, nacelle units typically weigh 90 tonnes (which typically includes<br />
an 8 tonne transport frame). Typical road transportation details/schematics (provided by<br />
turbine manufacturers) are attached in Appendix C. An example of an off-road<br />
configuration is also illustrated.<br />
The minimum geometric criteria for transport of the nacelle units around the site are within<br />
the parameters assessed for the blade <strong>and</strong> tower sections.<br />
(c) Main erection crane<br />
An erection crane capable of lifting the tower sections, nacelle unit <strong>and</strong> rotors to the top of<br />
the towers (typically 80m) will need to access each turbine site. The erection crane<br />
proposed for this project may have a crane track width of up to approximately 5m. A<br />
photograph of a typical crane is shown on Photograph F1 in Appendix F.<br />
An access road width of approximately 6m is expected to accommodate the main erection<br />
crane based on its operational requirements. This width has been assumed for all roads<br />
within the core site although further detailed design may reduce this width down to 4.5m<br />
towards the end of roads <strong>and</strong> along spur roads depending on the final crane configuration.<br />
Based on feedback from cranage service providers, a maximum access road grade of 17%<br />
(5.7H:1V or 10 o ) is considered negotiable by a crawler crane that is unloaded with the boom<br />
up. The crane can also negotiate road grades in excess of 17% by removing the crane’s<br />
boom which may be required along a limited number of road sections.<br />
(d) Turbine platform at turbine locations<br />
The turbine platform at each turbine location is an integral part of the road access. The<br />
turbine platform merges with the road access to enable transporters to deliver turbine<br />
components <strong>and</strong> provide a working platform to both construct the turbine foundation <strong>and</strong><br />
erect the turbine components. Turbine platforms <strong>and</strong> the access roads are constructed at<br />
the same time <strong>and</strong> therefore the preliminary design criteria for both are considered<br />
together.<br />
Based on experience gained at <strong>Project</strong> Te Apiti, <strong>Project</strong> White Hill <strong>and</strong> <strong>Project</strong> West <strong>Wind</strong><br />
together with feedback from turbine manufacturers <strong>and</strong> cranage service providers, a<br />
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minimum platform size of between 40m x 20m <strong>and</strong> 50m x 35m will be required for turbines<br />
depending on the specific crane selected <strong>and</strong> ridge positions.<br />
Examples of typical foundation working platforms at <strong>Project</strong> White Hill <strong>and</strong> <strong>Project</strong> West<br />
<strong>Wind</strong>, during the turbine component erection phase are shown on Photographs F2 to F6 in<br />
Appendix F.<br />
The proposed approach for rotor assembly is to fit the hub followed by the rotor blades one<br />
blade at a time. An alternative option, also known as the single lift approach, is to assemble<br />
the rotor <strong>and</strong> hub on the ground before lifting the assembly as one unit onto the turbine.<br />
The turbine platforms have been sized based on the proposed approach as the platform<br />
area can be reduced which is beneficial given the site’s hilly terrain.<br />
Photograph F7 <strong>and</strong> F8, from <strong>Project</strong> White Hill <strong>and</strong> <strong>Project</strong> West <strong>Wind</strong> respectively, in<br />
Appendix F illustrate the blades being lifted <strong>and</strong> assembled on to the turbine one at a time.<br />
Based on the above requirements, the parameters outlined in Table 1 have been adopted<br />
for preliminary design.<br />
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Design Aspect<br />
Main <strong>Construction</strong> Access<br />
Road To Turbine A11<br />
Internal <strong>Construction</strong><br />
Access Roads (traversable<br />
by crawler crane)<br />
Maintenance road (postconstruction)<br />
Preliminary Criteria Adopted<br />
Approximately 7m wide with a 1.0m drainage channel.<br />
Drainage channel to be provided on both sides in box<br />
cuts.<br />
Localised widening to approximately 10m at internal<br />
radii approaching 30m.<br />
Approximately 6m wide with a 1.0m drainage channel.<br />
Drainage channel to be provided on both sides in box<br />
cuts.<br />
Similar to construction access.<br />
Pavement maintenance to 5m central strip only.<br />
Gradient Preferred < 5%<br />
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<strong>Project</strong> <strong>Hurunui</strong> <strong>Wind</strong> <strong>Construction</strong> Effects <strong>and</strong> Management Report<br />
All planning <strong>and</strong> wind modelling studies leading to this final layout have focused on<br />
achieving the maximum number of technically feasible turbine sites on the ridges based on<br />
the design criteria, l<strong>and</strong>owner consent <strong>and</strong> site geology. The design process adopted to<br />
develop the feasibility layout is described below.<br />
(a) <strong>Wind</strong> Model<br />
Meridian developed initial turbine positions based on minimum turbine separation of<br />
approximately 5 rotor diameters <strong>and</strong> 4 rotor diameters to the prevailing upwind <strong>and</strong><br />
crosswind direction respectively. This clearance is necessary to avoid turbulence effects<br />
<strong>and</strong> ensure a smooth laminar air flow. When combined with the terrain/layout of the ridges,<br />
this separation requirement places a constraint on turbine placement.<br />
(b) Desktop Review<br />
Initial turbine positions were reviewed against aerial photographs <strong>and</strong> 5m contour data<br />
which were obtained specifically for the site. The primary focus of this desktop review was<br />
to identify terrain constraints <strong>and</strong> potential encumbrances (survey trigs, transmission line,<br />
etc) to the proposed turbine positions in view of the preliminary design criteria for access<br />
roads <strong>and</strong> turbine platforms summarised in Table 1. Turbines which appeared to be<br />
physically located on or near steep slopes, gullies, local depressions, watercourses, or<br />
other potentially unfavourable terrain were noted prior to the micrositing phase which is<br />
described below.<br />
Other criteria <strong>and</strong> key aspects considered in developing the turbine <strong>and</strong> access road layout<br />
included:<br />
• Where possible, access routes were chosen to follow existing tracks, disturbed<br />
areas such as fence lines, contours <strong>and</strong> ridgelines to reduce environmental effects<br />
<strong>and</strong> to minimise the earthwork footprint.<br />
• Generally a cut-to-fill approach was adopted where practicable. On steeper terrain,<br />
a cut-to-waste approach was adopted given the difficulty of fill containment on<br />
steeper slopes.<br />
• Taking into account or avoiding where possible:<br />
<br />
<br />
<br />
<br />
<br />
<br />
Existing trigonometric stations.<br />
Large rock outcrops/formations or other significant natural features.<br />
Undisturbed watercourses.<br />
Damp or boggy areas.<br />
Areas of high ecological value.<br />
Steep slopes which are typically slopes > 28 o (refer Figure 4 – Site Slope<br />
Analysis Plan in Appendix D).<br />
• Any l<strong>and</strong>owner requirements.<br />
(c) Micrositing<br />
Micrositing involved both Opus <strong>and</strong> Meridian locating each turbine position in the field to<br />
confirm access <strong>and</strong> turbine platform feasibility. Turbines were located in the field using a<br />
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h<strong>and</strong> held GPS receiver with an accuracy of +/- 6 to 12m. Turbines located in unfavourable<br />
positions as described above were moved to a more suitable position within the constraints<br />
of optimal wind generation. Turbines which were repositioned following micrositing are<br />
described below:<br />
• Turbine E1 was relocated approximately 20m away from a prominent rocky outcrop<br />
(Refer Photograph 12 in Appendix B).<br />
• Turbine A4 was relocated approximately 20m to the west to reduce excavation <strong>and</strong><br />
ensure the turbine platform was integrated with Road A as indicated on Photograph<br />
17 in Appendix B.<br />
(d) Access Tracks<br />
Following the site-based micrositing exercise, sections of the road that were on particularly<br />
complex terrain were modelled to confirm feasibility. Earthworks quantities were<br />
subsequently derived using the following approach:<br />
• All sections of road were modelled using MXRoad (computer-aided three<br />
dimensional road design package) to derive preliminary longitudinal alignments <strong>and</strong><br />
cross sections. For sidling cuts in steeper terrain, a cut to waste philosophy was<br />
generally adopted with cross sections examined for areas of unacceptable cut or fill.<br />
At areas of unacceptable cut or fill minor refinements to the preliminary longitudinal<br />
alignments <strong>and</strong> cross sections were made to ensure these areas remained within<br />
acceptable limits.<br />
• All earthworks have been estimated using MXRoad generally using a cut-to-waste<br />
approach including areas of gentler terrain to give an upperbound earthworks<br />
quantity <strong>and</strong> dem<strong>and</strong> on fill site capacity. Fill embankments have been adopted only<br />
along sections of the route where longitudinal gradient <strong>and</strong> vertical curvature<br />
requirements (refer Table 1 Preliminary Design Criteria) could not be met. However<br />
during detailed design a cut-to-fill approach is envisaged which would result in a<br />
reduction of cut-to-waste earthworks.<br />
Drawing Sheets 11 to 14 in Appendix A (Appendix A.2 Access Road Plans & Cross<br />
Sections) illustrate the proposed turbine locations <strong>and</strong> derived access road layout from<br />
MXRoad. Roads indicated in the drawings have been identified alphabetically, while<br />
turbines are referenced to the road on which they are located. The final access layout <strong>and</strong><br />
position of the turbines will be confirmed following a site survey, detailed design <strong>and</strong> the<br />
geotechnical/foundation conditions as encountered at each site.<br />
Approximately 22% of the proposed access roads will comprise upgraded existing tracks<br />
(with some localised corner smoothing <strong>and</strong> widening to approximately 10m).<br />
2.4 Spoil Fill Site Selection<br />
Selecting fill sites for excess excavated material will be generally driven by the following<br />
criteria:<br />
1. Environmental- Sites suitable as fill sites include:<br />
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• Local shallow depressions or the tops <strong>and</strong> upper reaches of natural dry gullies with<br />
good containment are favoured for compaction, aesthetics, rehabilitation <strong>and</strong> to<br />
reduce the risk of erosion <strong>and</strong> damming of natural drainage paths.<br />
• Well drained, broad <strong>and</strong> gentle terrain is also suitable to ensure minimal impact to<br />
natural flow paths. Fill material can be shaped to reinstate natural flow paths or to<br />
create alternative drainage paths as well as blend into the terrain.<br />
Sites not suitable as fill sites are:<br />
• Boggy or wet areas.<br />
• Gullies or valleys with perennial watercourses.<br />
• Steeper areas where fill cannot be contained in particular slopes.<br />
• Areas of high ecological value.<br />
2. Haul Length - The haul length to <strong>and</strong> from fill sites needs to be minimised wherever<br />
possible to maximise efficiency <strong>and</strong> to minimise plant traffic.<br />
3. Geotechnical – Avoid obvious areas of seepage <strong>and</strong> soft, steep or unstable areas.<br />
Several potential fill sites, near turbine positions <strong>and</strong> along proposed access roads, have<br />
been identified within the site to accommodate the projected volume of earthworks. These<br />
have been identified by desk top study <strong>and</strong> site visits. Photographs 50 to 58 in Appendix B<br />
illustrate some of these potential fill sites.<br />
The extent <strong>and</strong> final position of each fill site will be determined during the detailed design<br />
phase <strong>and</strong> will be based on the criteria outlined above <strong>and</strong> the proposed construction<br />
methodology. Refinement of fill site layouts will take place under the framework of the<br />
Environmental Management Plan (EMP) for the site which is outlined in Appendix E.<br />
As part of the process for selecting final fill sites, the design/construction team will discuss<br />
the location, size <strong>and</strong> depth of potential fill sites with respective l<strong>and</strong>owners, relevant<br />
stakeholders (Councils or other) <strong>and</strong> the project environmental team to incorporate their<br />
requirements. The fill site selection strategy will involve selecting sites of limited size to<br />
control the area of disturbance <strong>and</strong> control later re-generation. The site selection strategy<br />
will also consider visual effects by aiming to keep fill areas “internal” to the site so that they<br />
are obscured from external view as far as possible.<br />
2.5 Assessment of Effects & General Consultation<br />
During the development of the preliminary engineering plans, the proposed wind farm<br />
layout was discussed amongst Meridian's assessment of environmental effects (AEE) team<br />
comprising transmission, ecological, noise, planning, traffic, l<strong>and</strong>scape, cultural <strong>and</strong><br />
archaeological specialists.<br />
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The AEE team also met on site to discuss the project layout. A key outcome of the process<br />
was the endorsement of the identified turbine sites <strong>and</strong> road alignments by the assessment<br />
team, in particular:<br />
• Identification <strong>and</strong> the accurate location of any archaeological, cultural <strong>and</strong> ecological<br />
sites of significance.<br />
• Identifying preferred main access routes <strong>and</strong> turbine locations (if necessary) to avoid<br />
environmentally, culturally <strong>and</strong> archaeologically sensitive areas.<br />
• Criteria for fill site (<strong>and</strong> borrow area) selection: Avoiding (as identified in Ecological<br />
Values <strong>and</strong> Assessment of Effects report prepared by Boffa Miskell):<br />
<br />
<br />
Covenanted areas such as the recently covenanted QEII l<strong>and</strong> within the<br />
Turnbull property.<br />
A totara forest remnant within the Batchelor property.<br />
• Avoiding where possible (as identified in Ecological Values <strong>and</strong> Assessment of Effects<br />
report prepared by Boffa Miskell):<br />
<br />
<br />
Areas of higher ecological value.<br />
2.6 Implementation Team Review<br />
Areas for fill sites <strong>and</strong> construction works within the Motunau <strong>and</strong> Cave<br />
hydrological catchment areas by locating these areas in neighbouring<br />
northern catchments. This is because the northern catchment areas have<br />
been assessed as having less sensitive receiving environments than the<br />
Motunau <strong>and</strong> Cave receiving environments. This is generally feasible where<br />
these construction areas straddle both catchments.<br />
Meridian’s project construction implementation team completed a site visit on 15 April 2009<br />
<strong>and</strong> 30 July 2009 to provide input <strong>and</strong> feedback on the proposed layout based on<br />
experience from other Meridian wind farm projects including <strong>Project</strong> Te Apiti, <strong>Project</strong> White<br />
Hill <strong>and</strong> <strong>Project</strong> West <strong>Wind</strong>.<br />
Input from this process contributed to:<br />
• Refining the layout of access roads <strong>and</strong> turbine positions.<br />
• Updating construction timeframes <strong>and</strong> construction sequencing (discussed in Section<br />
6).<br />
• Refining the lay down area strategy <strong>and</strong> selection.<br />
• Identifying a potential site office area <strong>and</strong> lay down areas.<br />
• Identifying potential substation area.<br />
• Identifying internal transmission route options.<br />
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• Refining the criteria for fill site selection criteria as well as identifying potential fill sites.<br />
2.7 Access Options<br />
This section describes the access options considered for hauling wind turbine components<br />
to the core site together from the public road network with a description of the preferred<br />
route. A separate Traffic Impact Assessment (TIA) has been compiled to:<br />
• Assess any impact on traffic together with any proposed means of mitigating impacts.<br />
• Assess route options to transport components from port to site.<br />
2.7.1 Access Objectives<br />
The principal objectives in determining the main access from the local road network are:<br />
• To minimise impact on the environment.<br />
• To manage disruption to other road users <strong>and</strong> the public road network.<br />
• To maximise the efficiency of material transport.<br />
2.7.2 Core Site Access Options From The Local Public Road Network<br />
This section describes the access options considered from the local public road network to<br />
the core site.<br />
Several potential access options were assessed as indicated below <strong>and</strong> on Drawing Sheets<br />
3 <strong>and</strong> 4 in Appendix A (Appendix A.1 Overall Site Development Plans).<br />
Southern Access Options via Reeces Road<br />
1) Southern Access Road Option 1 via Reeces Road (Stevenson Property)<br />
2) Southern Access Road Option 2 via Reeces Road (Turnbull Property)<br />
3) Southern Access Road Option 3 via Reeces Road (Turnbull Property)<br />
Western Access Options via SH1<br />
1) Western Access Road Option 1 via SH1 (MacFarlane Property)<br />
2) Western Access Road Option 2 via SH1 (MacFarlane Property)<br />
3) Western Access Road Option 3 via SH1 (Sowden Property)<br />
Northern Access Options via Motunau Beach Road<br />
1) Northern Access Option 1 Road via Motunau Beach Road (Batchelor Property<br />
2.8km from SH1)<br />
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2) Northern Access Option 2 Road via Motunau Beach Road (Batchelor Property<br />
3.2km from SH1)<br />
3) Northern Access Option 3 Road via Motunau Beach Road (Batchelor Property<br />
3.2km from SH1)<br />
4) Northern Access Option 4 Road via Motunau Beach Road (Batchelor Property<br />
3.2km from SH1)<br />
Each option is discussed below.<br />
Southern Access Options via Reeces Road<br />
1) Southern Access Road Option 1 via Reeces Road (Stevenson Property) – Approx<br />
2.2km Long<br />
This route begins at the entrance to the Stevenson’s residence on Reeces Road<br />
approximately 5.9km from the intersection of Reeces Rd with SH1. This route utilises the<br />
existing driveway up to the Stevenson residence, approximately 600m long, before<br />
following a newly formed access road approximately 1.6km long to access the southern end<br />
of Road D at turbine D1.<br />
The majority of this southern access option route involves moderate earthworks with<br />
minimal road cuts apart from the initial section of this route as it climbs the side of the ridge<br />
in a sidling cut. This route was ruled out as it utilised the existing Stephenson driveway <strong>and</strong><br />
there are no other viable options to circumvent this section of the route.<br />
2) Southern Access Road Option 2 via Reeces Road (Turnbull Property) - Approx<br />
2.4km Long<br />
This route begins at the Turnbull entrance off Reeces Road, approximately 7km from the<br />
intersection of Reeces Rd <strong>and</strong> SH1. This route is approximately 2.4km long <strong>and</strong> generally<br />
follows an established farm track to Road A between turbines A1 <strong>and</strong> A2.<br />
This option involves extensive earthworks, significant geotechnical risks <strong>and</strong> environmental<br />
concerns associated with 2 stream crossings <strong>and</strong> working along the valley floor adjacent to<br />
a stream. This option was ruled out due to the geotechnical risks associated with the road<br />
cuttings along the steep sided ridge to Turbine A1 <strong>and</strong> the environmental impact associated<br />
with the stream crossings <strong>and</strong> section along the valley floor.<br />
3) Southern Access Road Option 3 via Reeces Road (Turnbull Property) - Approx<br />
2.7km Long<br />
This option commences at the southwest end of the Turnbull property, approximately 7.6km<br />
from the intersection of Reeces Rd <strong>and</strong> SH1. Rather than traverse the side of the main<br />
ridge to reach Road A, as does the previous option, this route generally runs along the main<br />
ridge following 2 stream crossings, both requiring culverts, at the beginning of the route.<br />
This option was also ruled out due to extensive earthworks <strong>and</strong> the environmental impact<br />
associated with the 2 stream crossings at the beginning of this route.<br />
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Western Access Options via SH1<br />
1) Western Access Road Option 1 via SH1 (MacFarlane Property) - Approx 3.1km<br />
Long<br />
The western access begins at the main entrance to the MacFarlane property, approximately<br />
4.4km north from the junction of SH1 with Reeces Road. This route passes over a railway<br />
crossing <strong>and</strong> typically follows an existing farm track which generally runs along side the<br />
MacFarlane property’s southern boundary up to Road D between turbines D2 <strong>and</strong> D3. This<br />
section is illustrated on Photographs 64, 65 <strong>and</strong> 66 in Appendix B.<br />
This option was also ruled out due to extensive earthworks, the environmental impact<br />
associated with the stream crossing at the beginning of this route <strong>and</strong> the potential issues<br />
associated with the rail crossing.<br />
2) Western Access Road Option 2 via SH1 (MacFarlane Property) - Approx 2.5km<br />
Long<br />
This option begins approximately 7.8km north from the junction of SH1 with Reeces Road<br />
<strong>and</strong> generally follows an existing farm track to Road D between turbines D10 <strong>and</strong> D11.<br />
Sections of this route are illustrated on Photographs 67 <strong>and</strong> 68 in Appendix B.<br />
This option was also ruled out due to extensive earthworks <strong>and</strong> the environmental impact<br />
associated with the stream crossing at the beginning of this route.<br />
3) Western Access Road Option 3 via SH1 (Sowden Property) - Approx 1.8km Long<br />
This option begins approximately 11km from the junction of SH1 with Reeces Road <strong>and</strong><br />
climbs a low lying ridge to Road D at Turbine D14. This option involves less earthworks <strong>and</strong><br />
less environmental impacts than the other western access options described above but still<br />
requires significant earthworks with gradients up to approximately 20% <strong>and</strong> a maximum cut<br />
height of approximately 20m.<br />
This option was ruled out in favour of the northern access options described below.<br />
Northern Access Options via Motunau Beach Road<br />
Four access options from the north were considered <strong>and</strong> are described below. The first<br />
option considered provided the most direct route to the turbines but passed close to<br />
neighbouring l<strong>and</strong>owners the Guards <strong>and</strong> the Symmonds. Three further options were<br />
considered following consultation with these l<strong>and</strong>owners. These three options are also<br />
described below.<br />
1) Northern Access Option 1 via Motunau Beach Road (Batchelor Property) – Approx<br />
2.2km Long<br />
This route commences at the intersection of Motunau Beach Road <strong>and</strong> the Batchelor/Daly<br />
property approximately 2.8km from SH1. The initial section of this route avoids the main<br />
access to the Batchelor residence <strong>and</strong> nearby farm buildings by running parallel to the<br />
existing Batchelor/Daly access before linking up with <strong>and</strong> generally following the main farm<br />
track along an east to west running ridgeline to Road A near Turbine A11.<br />
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This route has no stream crossings <strong>and</strong> the least earthworks of all the northern options<br />
investigated. However the initial section of this route passes close to the boundaries of two<br />
adjacent l<strong>and</strong>owners (Guard <strong>and</strong> Symmonds) to the north.<br />
2) Northern Access Option 2 via Motunau Beach Road (Batchelor Property) – Approx<br />
2.2km Long<br />
This route commences at the intersection of Motunau Beach Road <strong>and</strong> the Batchelor/Daly<br />
property approximately 3.2km from SH1. This route was considered following consultation<br />
with the adjacent l<strong>and</strong>owners identified above. The initial section of this route commences<br />
approximately 400m further south of the Option 1 above <strong>and</strong> offers a significant separation<br />
from the adjacent l<strong>and</strong>owners. The route travels west across two stream crossings <strong>and</strong><br />
climbs the next ridgeline south of Option 1 in deep box cuts to meet Road A at Turbine A11.<br />
This route requires extensive cuts reaching approximately 30m <strong>and</strong> steep gradients up to<br />
20%.<br />
This option was ruled out due to extensive cuts, steep gradients <strong>and</strong> the environmental<br />
impact associated with two stream crossings.<br />
3) Northern Access Option 3 via Motunau Beach Road (Batchelor Property) – Approx<br />
2.4km Long<br />
This route commences at the same location of Option 2 above <strong>and</strong> was also considered<br />
following consultation with the adjacent l<strong>and</strong>owners identified above. This route also travels<br />
west across one stream crossing but climbs another east to west running ridgeline south of<br />
Option 2. This route requires significant earthworks <strong>and</strong> steep gradients up to 20%. The box<br />
cuts required along this route are not as deep as Option 2 <strong>and</strong> are expected to reach<br />
approximately 16m.<br />
This option was ruled out due to significant earthworks <strong>and</strong> the environmental impact<br />
associated with the stream crossing.<br />
4) Northern Access Option 4 via Motunau Beach Road (Batchelor Property) – Approx<br />
2.5km Long<br />
This route also commences at the same location of Options 2 <strong>and</strong> 3 above following<br />
consultation to provide a significant separation from the adjacent l<strong>and</strong>owners. However this<br />
route avoids the stream crossings associated with Options 2 <strong>and</strong> 3 above by following the<br />
same ridgeline utilised by Option 1 to meet Road A at Turbine A11. To maintain a<br />
reasonable separation between the adjacent l<strong>and</strong>owners this option climbs along the<br />
southern side of ridgeline for approximately 800m before following the same route as<br />
Option 1 to reach Turbine A11 at Road A. The maximum gradient expected along this route<br />
is approximately 15% <strong>and</strong> a maximum box cut of approximately 18m.<br />
This route requires greater earthworks than Option 1 as a result of providing a reasonable<br />
separation from the adjacent l<strong>and</strong>owners but like Option 1 involves no stream crossings.<br />
This option was selected for the following reasons:<br />
• Provides the most technically feasible option with respect to earthworks while<br />
maintaining a reasonable separation from adjacent l<strong>and</strong>owners.<br />
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• Requires no stream crossings thereby reducing environmental impacts<br />
• Provides access to the site from a local road rather than a State Highway<br />
3 Core Site <strong>Construction</strong> Works<br />
3.1 <strong>Overview</strong> <strong>and</strong> Site Description<br />
3.1.1 General Approach<br />
The overall access road design philosophy has been to follow existing tracks <strong>and</strong> tops of<br />
ridges wherever possible. This minimises the volume of excavation (<strong>and</strong> hence l<strong>and</strong><br />
disturbance), improves geotechnical conditions, reduces the risk of erosion (due to these<br />
being the flatter areas) <strong>and</strong> generally avoids areas such as gullies <strong>and</strong> undisturbed<br />
watercourses.<br />
As discussed in Section 2.1 above the width of the core site access roads are largely<br />
governed by the crane required to erect the wind turbine components, together with the<br />
provision of safe <strong>and</strong> efficient utilisation for construction traffic. Within the core site two<br />
access road widths have been assumed:<br />
• 7m wide trafficable width (formation width of 8.5m) for the main access road from<br />
the public road network to the core site.<br />
• 6m wide trafficable width for core site access roads.<br />
3.2 L<strong>and</strong> Disturbance<br />
The main sources of l<strong>and</strong> disturbance will arise from:<br />
• Forming access roads <strong>and</strong> working platform areas at turbine sites.<br />
• Disposing excess excavated material at suitable sites identified within the project<br />
area. The identification of spoil fill areas is part of the Supplementary Environmental<br />
Management Plan (SEMP) process (Refer Environmental Management Plan in<br />
Appendix E).<br />
• Establishing borrow areas at suitable locations to be identified within the project<br />
area to extract aggregates for road construction.<br />
• Forming turbine component lay down areas at strategic locations.<br />
• Forming platforms for site offices <strong>and</strong> a workshop.<br />
• Forming a platform for a concrete batching plant.<br />
• Forming a platform for the substation.<br />
• Laying underground cables, or the construction of overhead lines, between the<br />
turbine sites <strong>and</strong> substations.<br />
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• Overhead transmission from the substations to the external transmission network.<br />
• Constructing foundations for each turbine.<br />
• Constructing wind monitoring tower foundations.<br />
The indicative access road <strong>and</strong> site layout are shown in the drawings in Appendix A<br />
(Appendix A.2 – Access Road Plans & Cross Sections). Drawing Sheets 6 <strong>and</strong> 7 highlight<br />
indicative gradients along each of the access road alignments, while Drawing Sheets 8 <strong>and</strong><br />
9 show the approximate cross slopes along the roads <strong>and</strong> cross reference those to typical<br />
cross sections on Drawing Sheet 10. Access road plans are also provided from MXRoad<br />
which illustrate the construction footprint <strong>and</strong> location of road cuts <strong>and</strong> fills. These are<br />
shown on Drawing Sheets 11 to 14 with corresponding extreme cross sections shown on<br />
Drawing Sheets 15 to 19. Drawing Sheets 11 to 14 also identify the location of the access<br />
roads <strong>and</strong> turbines platforms in relation to areas of higher ecological value identified in the<br />
Ecological Values <strong>and</strong> Assessment of Effects report prepared by Boffa Miskell. These<br />
drawing sheets illustrate how the road alignments <strong>and</strong> turbine platforms have been<br />
designed to avoid these areas in all cases apart from the following areas:<br />
• The beginning of Road E prior to the junction between Turbines E1 <strong>and</strong> E2.<br />
Although Road E has been designed to avoid the majority of an area identified as<br />
having higher ecological value, it passes through the area’s eastern side as shown<br />
on Drawing Sheet 12. Avoiding the area completely by aligning Road E either further<br />
to the east or to the west would involve a greater impact by significantly increasing<br />
road cuts <strong>and</strong> earthwork volumes.<br />
• The northern corner of the platform for Turbine A11 affects a small section identified<br />
as having higher ecological value. The area affected may be reduced at detailed<br />
design stage when refinements to the turbine platform will be investigated.<br />
• One small section on Road A between Turbines A7 <strong>and</strong> A6.<br />
The access road alignments <strong>and</strong> turbine positions as indicated are based on available<br />
topographical <strong>and</strong> preliminary geotechnical information. During the detailed<br />
survey/investigation <strong>and</strong> design stage, access road alignments <strong>and</strong> turbine positions will be<br />
refined to optimise the design <strong>and</strong> suit terrain/geotechnical conditions. In this regard, it is<br />
recognised that it may be necessary to reposition turbines within a 100m radius placement<br />
area. The same 100m placement envelope will also apply to access roads. This approach<br />
has been approved by the Councils <strong>and</strong> Environment Court for <strong>Project</strong> West <strong>Wind</strong> <strong>and</strong><br />
Central <strong>Wind</strong>. Similarly this approach has been adopted <strong>and</strong> approved by Council for<br />
<strong>Project</strong> Mill Creek, currently awaiting an Environment Court Hearing decision.<br />
3.2.1 Detailed Description of Core Site Access Roads<br />
<strong>Project</strong> <strong>Hurunui</strong> <strong>Wind</strong> is sited in reasonably complex terrain <strong>and</strong> therefore turbines typically<br />
need to be placed on the ridge tops clear of localised topographic obstructions to minimise<br />
turbulence <strong>and</strong> capture higher mean wind speeds. While the total l<strong>and</strong> holding area of this<br />
project is approximately 34km 2 , only a small proportion of this is realistically available for<br />
turbine placement due to topographic constraints.<br />
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Approximately 22.2km of internal access roads will be required to access the turbine sites.<br />
These roads, designated alphabetically from Road A to H, have been planned with nominal<br />
widths of 6m <strong>and</strong> 7m. Roads on which main cranes are expected to traverse fully rigged<br />
have been planned with a nominal road width of 6m. The main access road which leads to<br />
the core site roads has also been planned with a nominal width of 7m. Additional minor<br />
tracks are required for construction of the transmission towers that support the transmission<br />
line between the proposed substation <strong>and</strong> external 66kV transmission line. These will be<br />
approximately 3.0m wide.<br />
The 22.2km of roads comprise approximately 5.2km of upgrading of existing farm tracks<br />
with the balance, approximately 17km, being new roads.<br />
The northern access road is the primary internal access road into the site <strong>and</strong> links with<br />
Road A at the northeastern section of the site. Road C provides the east to west link from<br />
Road A to Roads D, E, F, G <strong>and</strong> H.<br />
The layout of the roads to turbine sites will be reassessed during detailed design to align<br />
with the final turbine positions <strong>and</strong> terrain as determined after detailed survey <strong>and</strong><br />
geotechnical investigations. Each core site access road is described in detail below with<br />
references to photographs in Appendix B illustrating the location of roads <strong>and</strong> turbines in<br />
relation to the topography. The relationship between access roads <strong>and</strong> turbine platforms to<br />
the topography is also illustrated in the Truescape graphical attachments to the L<strong>and</strong>scape<br />
Assessment Report prepared by Peter Rough L<strong>and</strong>scape Architects Ltd.<br />
Northern Access Road<br />
The northern access road, at nominally 7m wide along its entire length, will be the principal<br />
access into site for all the construction plant, materials <strong>and</strong> WTG components. This road<br />
commences at a new entrance off Motunau Beach Road approximately 3.2km from SH1.<br />
From Motunau Beach Road this route runs across the Batchelor/Daly property. The initial<br />
section of this route runs west across a flat paddock before turning north in a wide<br />
sweeping bend adjacent to the proposed laydown area <strong>and</strong> site offices (refer Photographs<br />
1 <strong>and</strong> 2 in Appendix B).<br />
From this point the route runs just to the west of the Batchelor/Daly dwelling before turning<br />
west <strong>and</strong> climbing the beginning of a gentle ridge adjacent to some farm buildings as shown<br />
on Photograph 3 in Appendix B. From this point the route continues to ascend along the<br />
southern side of this gently rising ridge in a series of moderate sidling <strong>and</strong> box cuts at a<br />
gradient of approximately 11% to just prior to the forested section. The route then traverses<br />
through the forested section in a large box cut with a maximum height of approximately<br />
18m at a gradient of approximately 15%. This section is illustrated on Photograph 4 in<br />
Appendix B.<br />
The northern access road rejoins the existing track as it leaves the forested section <strong>and</strong><br />
follows it in a tight horizontal curve around a steep sided ridge in a sidling cut as illustrated<br />
in Photograph 5 in Appendix B. Just prior to the bend the route steepens to approximately<br />
16% before easing to approximately 7% as it enters the curve. Along with the section of cut<br />
through the forest this is the most technically challenging section of the route <strong>and</strong> will<br />
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comprise extensive earthworks with sidling cuts up to approximately 17m in height as<br />
shown on Photograph 5 in Appendix B.<br />
Once the route leaves the tight bend it continues to traverse the ridge in a sidling cut to the<br />
ridge top at a gradient of approximately 15%. From this location the route generally follows<br />
the ridge in a series of cuts <strong>and</strong> fills to join with Road A at Turbine A11 as shown on<br />
Photographs 6, 7 <strong>and</strong> 8 in Appendix B.<br />
Road A<br />
Road A is typically 6m wide (apart from the section between Turbines A11 <strong>and</strong> A9) <strong>and</strong><br />
generally runs along one of the two main project ridgelines running in a north-east to southwest<br />
direction. Road A begins in the northeast section of the site at turbine A11 <strong>and</strong><br />
terminates at the southwest section of the site at turbine A1.<br />
Road A runs along gentle to moderately undulating terrain in a series of moderate cuts <strong>and</strong><br />
fills from Turbine A11 to Turbine A8. The maximum gradient along this section is<br />
approximately 15% just prior to Turbine A8 with a corresponding maximum cut height of<br />
approximately 5m. Photograph 23 in Appendix B illustrates Road A between Turbines A9<br />
<strong>and</strong> A10 while the section just prior to Turbine A8 is shown on Photograph 13 in Appendix<br />
B.<br />
Between turbines A8 <strong>and</strong> A7 Road A generally descends following the ridgeline reaching a<br />
maximum gradient of about 13% prior to leveling out at Turbine A7. Beyond Turbine A7<br />
Road A descends at approximately 14% before rising along the ridgeline south towards<br />
Road C <strong>and</strong> Turbine A6. The section of Road A beyond Turbine A7 is illustrated on<br />
Photograph 14 in Appendix B.<br />
From Turbine A6 Road A descends gradually to turbine A2 generally following the broad<br />
ridgeline in minor cuts <strong>and</strong> fills. This section is shown on Photographs 15 to 20 in Appendix<br />
B.<br />
The final section of Road A from turbine A2 descends at a moderate gradient before rising<br />
sharply to turbine A1 which is located at the top of a steep sided knoll. In order to reach<br />
turbine A1 a box cut with a maximum cut height of approximately 7m will be required at a<br />
maximum gradient of approximately 20%. This section is illustrated on Photographs 21 <strong>and</strong><br />
22 in Appendix B.<br />
Road B<br />
Road B follows a secondary ridgeline which branches off from Road A between turbines A4<br />
<strong>and</strong> A3. Road B crosses the upper reaches of a gully, which will require a fill embankment<br />
<strong>and</strong> culvert, approximately 100m from its intersection with Road A. Road B descends at a<br />
moderate gradient reaching a maximum of 13% before leveling off to access Turbine B1.<br />
This section is shown on Photograph 24 in Appendix B. From Turbine B2 Road B<br />
descends for approximately 300m before climbing at a gradient of about 15% in a box cut<br />
with a maximum cut height of 5m over a distance of approximately 100m. The remaining<br />
section of Road B is relatively flat as it terminates at Turbine B1. Photograph 25 in<br />
Appendix B illustrates Road B at Turbine B1 while Photograph 26 shows Road B as viewed<br />
from Turbine A1. Road B is 6m wide.<br />
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Road C<br />
Road C links Road A with Road D as well as servicing turbine C1. Road C runs at a<br />
relatively flat gradient from Road A <strong>and</strong> rises at approximately 15% prior to traversing the<br />
upper slopes of a steep knoll. A maximum cut height of approximately 10m is reached as<br />
Road C traverses this knoll to access the turbine platform for Turbine C1. Beyond Turbine<br />
C1 Road C descends in a moderate gradient winding gently between knolls to Road D.<br />
Road C crosses the upper reaches of a small gully, which will require culverting, just prior to<br />
Road D. This section is illustrated on Photograph 27 in Appendix B.<br />
Road D<br />
Road D is approximately 6m wide <strong>and</strong> typically follows one of the main project ridgelines<br />
(the other being Road A) running in a north-east to south-west direction. Road D begins in<br />
the northeast section of the site at turbine D14 <strong>and</strong> terminates at the southwest section of<br />
the site at turbine D1.<br />
The route between turbines D14 <strong>and</strong> D13 descends at a maximum gradient of<br />
approximately 5% before leveling at a saddle. From the saddle Road D steadily climbs to<br />
reach the short link road to Turbine D13. A maximum gradient of approximately 20% is<br />
expected along this section prior to the link to Turbine D13. This section is illustrated on<br />
Photograph 28 in Appendix B.<br />
Road D rises gently from Turbine D13 to Turbine D12 along moderately undulating terrain.<br />
Between Turbines D12 <strong>and</strong> D11 Road D rises in an embankment fill at a maximum gradient<br />
of about 17% <strong>and</strong> a corresponding maximum embankment fill of approximately 5m in depth<br />
before leveling off just prior to Turbine D11. From Turbine D11 to Turbine D10 the<br />
horizontal alignment of the route is relatively straight <strong>and</strong> the gradients relatively flat. Minor<br />
earthworks are expected along this section.<br />
Between Turbine D10 <strong>and</strong> Turbine D7 Road D comprises sections of cuts <strong>and</strong> fills to<br />
maintain acceptable gradients as it continues to follow a broad ridgeline along gently<br />
undulating terrain. The cut heights along this section are modest <strong>and</strong> remain under 5m.<br />
Photograph 29 in Appendix B illustrates the terrain along this section of Road D.<br />
The topography changes between Turbines D7 <strong>and</strong> D2 where the ridgeline narrows <strong>and</strong><br />
undulates sharply constraining Road D to run in a succession of sidling cuts <strong>and</strong> saddle fills<br />
to achieve acceptable grades <strong>and</strong> alignments. Photograph 30 illustrates the section of<br />
Road D between Turbines D7 <strong>and</strong> D5 while Photograph 31 shows the section of Road D in<br />
the vicinity of Turbine D5. In order to ease the gradient of Road D prior to Turbine D5 a fill<br />
embankment is proposed across a narrow saddle as shown in Photograph 31. The<br />
maximum height of this fill embankment is approximately 16m <strong>and</strong> it is expected that<br />
suitable material from nearby road cuts will be used as structural fill. From Turbines D5 to<br />
D4 Road D descends along the sharply undulating ridgeline reaching a maximum gradient<br />
of approximately 15%. The maximum cut height along this section is approximately 10m<br />
which represents the largest road cut along Road D. Between turbines D4 to D2 the<br />
ridgeline, although narrow, is less undulating <strong>and</strong> road D descends in a series of modest<br />
cuts <strong>and</strong> fills reaching a maximum gradient of 15% over a length of approximately 300m.<br />
Photograph 32 shows this section of Road D between turbines D4 <strong>and</strong> D3 while<br />
Photograph 33 shows Road D between Turbines D3 <strong>and</strong> D2.<br />
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The route between Turbines D2 <strong>and</strong> D1 is relatively flat with minor earthworks expected.<br />
Road D comprises gently undulating broad ridgelines at the northeast <strong>and</strong> southwest ends<br />
of this route but more complex <strong>and</strong> technically challenging terrain along the middle section<br />
as described above.<br />
Road D1<br />
Road D1 provides access to Turbines D6 <strong>and</strong> D7 <strong>and</strong> runs along gently undulating terrain.<br />
Minor earthworks are expected along this route which is shown on Photographs 38 <strong>and</strong> 39<br />
in Appendix B. This road is approximately 6m wide.<br />
Road D2<br />
Road D2 comprises a short section of road to access Turbine D9. This route is relatively<br />
flat <strong>and</strong> only minor earthworks are expected. Road D2 <strong>and</strong> Turbine D9 are shown on<br />
Photograph 37 in Appendix B.<br />
Road E<br />
Road E at approximately 6m wide commences at the intersection with Road D between<br />
Turbines D5 <strong>and</strong> D7 <strong>and</strong> circles around the outside of steep sided localised ridge in both<br />
sidling <strong>and</strong> box cuts to a point where both Turbines E1 <strong>and</strong> E2 can be accessed along<br />
alignments with reasonable gradients. The maximum cut height is approximately 7m with a<br />
corresponding maximum gradient of approximately 15% as Road B circles outside a steep<br />
sided ridge. Road E is shown on Photographs 34 <strong>and</strong> 35 in Appendix B.<br />
Road F<br />
Road F runs along a spur running approximately perpendicular to Road D near turbine D11.<br />
A series of moderate cuts <strong>and</strong> fills characterise Road F as it descends along moderately<br />
undulating terrain to reach turbine F1. Road F is approximately 6m wide.<br />
Road G<br />
Road G is approximately 6m wide <strong>and</strong> services turbine G1 which is located along a spur<br />
running perpendicular to the Road D ridgeline as shown on Photograph 36 in Appendix B.<br />
This route descends from Road D in a moderate sidling cut reaching a maximum down<br />
slope gradient of about 12% before leveling off in a fill embankment across a narrow<br />
saddle. Road G rises at a gentle gradient of approximately 5% from this saddle in a<br />
shallow box cut to reach turbine G1. The maximum cut height along Road G is<br />
approximately 6m.<br />
Road H<br />
Road H descends along a gently undulating spur running in a southeast direction<br />
perpendicular to Road D. The majority of the earthworks are concentrated at the latter<br />
section of this route where a maximum cut height of approximately 6m is expected. Road H<br />
is shown on Photograph 32 in Appendix B. Road H is approximately 6m wide.<br />
3.2.2 Access Road Formation<br />
Typical Cross Sections <strong>and</strong> Extent of Cuts<br />
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Table 2 indicates the typical access road cross sections for the different terrain types with<br />
cut slopes expected in the region of 1H:2V to 1H:4V. Fill slopes, where applied, are<br />
expected to be in the region of 2H:1V as tabulated in Table 3. Typical cross sections are<br />
illustrated on Drawing Sheet 10. Drawing Sheets 8 <strong>and</strong> 9 illustrate the sections of access<br />
road where these typical cross sections apply. The longitudinal extent of cuttings (length<br />
along the access roads) can be approximated to the linear length of each section identified.<br />
Side Slope at Road Location Typical Cut Slope Typical Cut Height<br />
Road running on ridgeline, in shallow<br />
box cut, or relatively flat l<strong>and</strong>.<br />
(Section A – Drawing Sheet 10)<br />
None<br />
through to 1H : 4V.<br />
Up to approximately<br />
1.5m.<br />
Road in sidling cut with side slopes up<br />
to 20% (1V:5H)<br />
(Section B – Drawing Sheet 10)<br />
Road in sidling cut with side slopes up<br />
to 40% (1V:3H)<br />
(Section C – Drawing Sheet 10)<br />
Box cuts on ridges, or in sidling cut<br />
situations. (Drawing Sheet 10)<br />
1H:2V<br />
1H:2V<br />
1H:2V<br />
2.5 to 3.5 metres.<br />
5 to 6 metres.<br />
1.5 to 6 metres.<br />
Table 2: Typical Cut Slope <strong>and</strong> Height<br />
Side Slope at Road Location Typical Fill Slope Typical Fill Depth<br />
Road running on relatively flat l<strong>and</strong> or<br />
gentle slopes.<br />
(Typical Section in Fill – Drawing<br />
Sheet 10)<br />
Table 3: Typical Fill Slope <strong>and</strong> Height<br />
2H:1V<br />
Varies, up to 5m<br />
Typical cut heights of 2.5m to 6m described in Table 2 will be similar in scale to some of<br />
those visible along the existing tracks. Photograph 6 in Appendix B illustrates such a cut on<br />
the existing track following the proposed alignment of the northern access road.<br />
Photographs F9 (taken at project Te Apiti) <strong>and</strong> F10 <strong>and</strong> F11 (taken at <strong>Project</strong> West <strong>Wind</strong>) in<br />
Appendix F illustrate road cuts with approximate heights between 7m to 8m.<br />
Table 4 summarises sections where extremities of cut height are expected (ie batter heights<br />
greater than or equal to approximately 6m.<br />
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Location<br />
(approx)<br />
Approx.<br />
Maximum<br />
Batter<br />
Height of<br />
Cut (m)<br />
Approx.<br />
Length of<br />
Individual<br />
Extreme<br />
Cuts (m)<br />
Approx.<br />
Maximum<br />
Earthworks<br />
Width &<br />
Location<br />
Indicative<br />
Section in<br />
Drawing<br />
Sheets 15<br />
to 18<br />
Northern Access Road (1.0km<br />
from Motunau Beach Road) 18 350 31m @ 1300m<br />
Section 1<br />
Northern Access Road (1.5km<br />
from Motunau Beach Road) 17 140 20m @ 1550m<br />
Section 2<br />
Road A (Between A1 & A2) 7 130<br />
14m @ 350m Section 3<br />
Road A (Between Road C & A2) 7 40<br />
19m @ 50m Section 4<br />
Road A (Between Road C & A2) 8 100<br />
19m@890m Section 5<br />
Road A (Between Road C & A11) 8 40<br />
18m @ 2300m Section 6<br />
Road A (Between Road C & A11) 7 70<br />
19m @2710 Section 7<br />
Road C 10 150<br />
19m @ 580m Section 8<br />
Road D (Between D1 & D3) 9 60<br />
15m @ 480m Section 9<br />
Road D (Between D3 & D7) 10 70<br />
15m @ 820m Section 10<br />
Road D (Between D3 & D7) 10 70<br />
18m @ 1020m Section 11<br />
Road D (Between D3 & D7) 9 80<br />
18m @ 1510m Section 12<br />
Road D (Between D3 & D7) 9 80<br />
17m @ 1730m Section 13<br />
Road D (Between D3 & D7) 7 40<br />
15m @ 2020m Section 14<br />
Road E (Between Road D & E1) 7 50<br />
14m @ 120m Section 15<br />
Road E (Between Road D & E1) 7 70 14m @ 290m Section 16<br />
Road G (Between Road D & G1) 6 100<br />
13m @ 550m Section 17<br />
Table 4: Extremities of Cut Height (Batter Cut Heights >= 6m)<br />
Typical Cut<br />
Slope<br />
1H:2V (Benching at 5m intervals)<br />
The cumulative length of sections where the cut height is greater than or equal to 6m is<br />
approximately 1.6km, which equates to approximately 7% of the proposed total access road<br />
network. In this respect, sections with cut heights greater than 6m only occur along a relatively<br />
small proportion of the entire access road network. We note that preliminary geotechnical<br />
investigations suggest that cut faces greater than 5m height should be benched at 5m intervals.<br />
Therefore these sections identified in Table 4 will be benched.<br />
The maximum batter height referred to in Table 4 is represented as the height of the cut face from<br />
the toe of the cut to the top of the batter. This measurement is illustrated in Figure 2 below.<br />
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Figure 2 – Batter Height of Cut<br />
Table 5 tabulates sections where fill depths are expected to exceed typical depths. Typical<br />
cross sections at these extremes are illustrated in Drawing Sheets 15 to 18. The total<br />
length of road with cuts greater than or equal to 6m is 1.58km.<br />
Location<br />
(approx)<br />
Approx.<br />
Maximum<br />
Fill<br />
Depth(m)<br />
Approx.<br />
Length of<br />
Individual<br />
Fill Sections<br />
(m)<br />
Road D (Between D1 & D3) 6 50<br />
Road D (Between D3 & D7) 16 170<br />
Road E (Between Road D & E1) 5 40<br />
Table 5: Extremities of Fill Depth (Fill Depths >= 5m)<br />
Approx.<br />
Maximum<br />
Earthworks<br />
Width &<br />
Location<br />
60m @<br />
STA1370<br />
13m @ STA<br />
2250<br />
22m @ STA<br />
50<br />
Indicative<br />
Section in<br />
Drawing<br />
Sheet 18<br />
Section 21<br />
Section 22<br />
Section 23<br />
Typical Fill<br />
Slope<br />
2H:1V<br />
Geotechnical investigations <strong>and</strong> observation during construction will also identify any areas<br />
of cutting with a potential for seepage, such as any areas with high groundwater pressure<br />
within the bedrock. Where seepage is likely to occur, measures such as horizontal<br />
drainage, or subsoil drains can be provided to control erosion. However, given the geology<br />
of the formation <strong>and</strong> observations on site, groundwater is unlikely to be of significant<br />
concern.<br />
As the works progress, the aim will be to rehabilitate (as appropriate) exposed cut <strong>and</strong> fill<br />
slopes as soon as is reasonably practicable. A requirement to this effect will be included in<br />
the construction contract documentation <strong>and</strong> will be included as part of the proposed<br />
conditions of consent. Rehabilitation for cuts in soil <strong>and</strong> fill slopes will use the most<br />
practical <strong>and</strong> effective re-vegetation techniques available at the time the work is required.<br />
Revegetation techniques are discussed in more detail in the Ecological Values <strong>and</strong><br />
Assessment of Effects report prepared by Boffa Miskell <strong>and</strong> incorporated in the<br />
Environmental Management Plan prepared by Tonkin <strong>and</strong> Taylor.<br />
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Estimated Cut Volumes<br />
The pessimistic volume of earthworks associated with formation of the access roads, based<br />
on the preliminary investigations to-date, is summarised in Table 6 below. The pessimistic<br />
earthworks volumes are calculated as 15% over <strong>and</strong> above the “most likely” earthworks<br />
volumes determined from MXRoad (computer-aided three dimensional design package).<br />
The volumes presented represent the upper bound of materials as we have assumed that<br />
earthworks will be undertaken on a cut-to-waste approach. Actual excess excavated<br />
material will be lower given that a cut-to-fill approach will be applied during detailed design.<br />
Table 6 below also shows that approximately 5.2km of access roading comprise of existing<br />
tracks which equates to approximately 22% of the total length of access roads.<br />
Road<br />
Approximate<br />
Length (km)<br />
Approx portion<br />
comprising upgraded<br />
existing tracks (km)<br />
Cut Only<br />
(m 3 )<br />
Northern Access Road 2.5 1.8 123,000<br />
Road A 5.8 1.4 98,000<br />
Road B 1.9 17,000<br />
Road C 1.4 30,000<br />
Road D 7.3 1.8 121,000<br />
Road D1 0.5 6,000<br />
Road D2 0.3 4,000<br />
Road E 0.9 11,000<br />
Road F 0.6 4,000<br />
Road G 0.8 16,000<br />
Road H 0.5 0.2 5,000<br />
<strong>Project</strong> Total 22.5 5.2 435,000<br />
Table 6: Estimated Access Road Excavation Volumes<br />
Access Road Surfacing<br />
Access roads will typically be unsealed with a basecourse running surface. Roads will be<br />
categorised as to the level of construction traffic on them with an expected design depth of<br />
basecourse between 100mm <strong>and</strong> 200mm depending on traffic levels <strong>and</strong> ground<br />
conditions.<br />
Initial geotechnical investigations suggest that material sourced within the project area from<br />
excavations for the access roads, working platforms <strong>and</strong> foundations is unlikely to be of<br />
sufficient strength to provide an adequate source of basecourse. We have observed that<br />
the quality of bedrock is variable (ranging from fresh <strong>and</strong> unweathered to exposed <strong>and</strong><br />
weathered). Further detailed geotechnical investigations will be required to confirm<br />
whether on-site material is suitable for use as a basecourse. In the event suitable material<br />
is available on site excavated materials can be stockpiled at localised processing areas<br />
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where a mobile crushing plant will be employed to produce the required grade of<br />
basecourse material. This is discussed in more detail in Section 3.2.8 on borrow areas.<br />
In some circumstances, where longitudinal grades of principal roads exceed 15-18%, it is<br />
possible that the 5m central portion of the road may be sealed to improve traction <strong>and</strong><br />
reduce maintenance needs. Any pavement seal is likely to comprise chip seal depending<br />
on the maintenance strategy developed during the detailed design stage.<br />
3.2.3 Turbine Platforms<br />
While the maximum foundation base is expected to be approximately 16m to 18m in<br />
diameter (depending on final turbine <strong>and</strong> ground conditions), a larger flat area is required to<br />
accommodate the main tower <strong>and</strong> turbine erection cranes. Drawing Sheet 80 of Appendix<br />
A.5 shows generic requirements for a flat working platform. The area required will depend<br />
on the final crane configuration <strong>and</strong> any site specific constraints.<br />
The pessimistic volume of excavation associated with platform construction based on an<br />
upper bound 50m x 35m platform is summarised in Table 7.<br />
Road Nos. of Turbines Cut (m 3 )<br />
Road A 11 84,000<br />
Road B 2 11,000<br />
Road C 1 13,000<br />
Road D 12 69,000<br />
Road D1 1 6,000<br />
Road D2 1 2,000<br />
Road E 2 20,000<br />
Road F 1 3,000<br />
Road G 1 10,000<br />
Road H 1 7,000<br />
<strong>Project</strong> Total 33 225,000<br />
Table 7: Estimated Turbine Platform Excavation Volumes<br />
A maximum excavation depth of approximately 1.5m to 3m is typically required at sites on<br />
flat to gently rolling terrain to create the required platform area. However, sites with more<br />
undulating terrain require excavation greater than or equal to approximately 5m to create<br />
the required working platform area <strong>and</strong>/or to interface with the access road. Table 8<br />
summarises approximate average <strong>and</strong> maximum turbine platform excavation depths where<br />
the maximum platform cut height is expected to equal or exceed 5m. The approximate<br />
maximum cut depth presented, which represents the maximum height of cut that is likely to<br />
occur at the respective platform location, is illustrated in Figure 3 for three typical terrain<br />
types.<br />
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Photographs F12 <strong>and</strong> F13 in Appendix F show a turbine foundation at <strong>Project</strong> West <strong>Wind</strong><br />
before <strong>and</strong> after concreting <strong>and</strong> backfilling. Photographs F14 <strong>and</strong> F15 in Appendix F show<br />
a turbine foundation <strong>and</strong> platform at the operational stage of <strong>Project</strong> White Hill.<br />
Approx Max<br />
Cut<br />
Hillside cut<br />
Approx Max<br />
Cut<br />
Ridge cut<br />
Approx Max<br />
Cut<br />
Saddle cut<br />
Figure 3: Approximate Maximum Cut Depth Definition<br />
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Road<br />
Turbine<br />
Approx. Cut Depth (m)<br />
Average<br />
Maximum<br />
A2 4 7<br />
A3 4 10<br />
A7 3 8<br />
Road A<br />
A8 4 5<br />
A9 3 5<br />
A10 5 10<br />
A11 3 6<br />
Road B B1 3 5<br />
Road C C1 5 9<br />
D5 2 6<br />
D6 3 5<br />
Road D<br />
D7 3 5<br />
D10 3 5<br />
D12 4 5<br />
D14 4 7<br />
Road E<br />
E1 5 7<br />
E2 4 5<br />
Road G G1 3 5<br />
Table 8: Turbine Platforms - Excavation Expected to Equal or Exceed 5m in Height<br />
3.2.4 <strong>Construction</strong> Footprint of Roads & Turbine Platforms<br />
The construction footprint of core site access roads including turbine platforms calculated<br />
from MXRoad <strong>and</strong> illustrated on Drawing Sheets 11 to 14 in Appendix A (Appendix A.2<br />
Access Road Plans & Cross Sections) is shown in Table 9 Below.<br />
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Road<br />
Approximate<br />
Length (km)<br />
No. of Turbines<br />
Const.<br />
Footprint<br />
(m 2 )<br />
Northern Access Road 2.5 33,000<br />
Road A 5.8 11 82,000<br />
Road B 1.9 2 21,000<br />
Road C 1.4 1 9,000<br />
Road D 7.3 11 111,000<br />
Road D1 0.5 2 8,000<br />
Road D2 0.3 1 4,000<br />
Road E 0.9 2 13,000<br />
Road F 0.6 1 6,000<br />
Road G 0.8 1 11,000<br />
Road H 0.5 1 7,000<br />
<strong>Project</strong> Total 22.5 33 305,000<br />
Table 9: <strong>Construction</strong> Footprint of Core Site Roads <strong>and</strong> Turbine Platforms<br />
3.2.5 Spoil Fill Sites<br />
During the earthmoving operation excess excavated material will be placed at clearly<br />
defined spoil fill sites. These locations will be selected during detailed design/construction<br />
in accordance with the criteria outlined in Section 2.4. In some locations material may also<br />
be utilised to aid localised shaping of the adjacent ground to blend in the construction<br />
works.<br />
Based on observations of the site, the majority of spoil fill sites will occupy areas of pasture.<br />
The total area required to dispose of the pessimistic earthworks cut volumes, within the site<br />
assuming a conservative average fill depth of 2.5m, would be in the order of 250,000m 2<br />
(0.25km 2 ). This represents just under 1% of the total l<strong>and</strong> holding area of the site (34km 2 ).<br />
Given the l<strong>and</strong>form’s potential to provide well contained sites, the fact that earthworks<br />
quantities are likely to be lower than the pessimistic value quoted <strong>and</strong> the sites are<br />
generally capable of holding greater than 2.5m depth of fill, the total area of potential fill<br />
sites is expected to be smaller than the figure estimated above. Photographs 50 to 58 in<br />
Appendix B provide examples of typical well contained fill sites throughout the core site.<br />
The criteria for avoiding areas of high ecological value (areas not suitable for spoil fill sites)<br />
have been assessed in the Ecological Values <strong>and</strong> Assessment of Effects report. The<br />
detailed design/construction team will consult l<strong>and</strong>owners <strong>and</strong> other relevant stakeholders<br />
in the process of identifying <strong>and</strong> selecting the location <strong>and</strong> number of fill sites in accordance<br />
with the process outlined in the draft Environmental Management Plan (EMP) in Appendix<br />
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E. The extent <strong>and</strong> fill depths for each site will also be confirmed on the ground with<br />
l<strong>and</strong>owners/relevant stakeholders prior to construction <strong>and</strong> included within the<br />
Supplementary Environmental Management Plan.<br />
It is expected that the following typical measures would be incorporated into the design <strong>and</strong><br />
construction of the fill sites, as appropriate:<br />
• Strip topsoil <strong>and</strong> soft materials from the ground surface <strong>and</strong> stockpile.<br />
• Bench slopes as required to key in fill.<br />
• Install subsoil drainage in the base of gullies with branches to areas of observed<br />
seepage<br />
• Prepare surface drains within <strong>and</strong> on the periphery of the site to prevent erosion <strong>and</strong><br />
mitigate run-off as applicable.<br />
• Compact the fill adequately to ensure sufficient strength for stability <strong>and</strong> minimise<br />
settlements.<br />
• Adopt an appropriate fill profile for stability by considering the nature of the material<br />
<strong>and</strong> proposed fill height. The outer profile of the fill may vary between 3H:1V to<br />
2H:1V.<br />
• Where appropriate, surface cut off drains will be formed around the head of fill sites.<br />
Such drains are to have controlled outlets in stable locations clear of the fill area <strong>and</strong><br />
any areas of hillside instability.<br />
• Shape final surface of the fill to blend into the l<strong>and</strong>form.<br />
• The surface of the fill will generally be covered in topsoil (which has been previously<br />
removed <strong>and</strong> stockpiled) <strong>and</strong> vegetated with suitable <strong>and</strong> appropriate ground cover.<br />
The plant species shall be consistent with the species in the immediate vicinity of<br />
the exposed area, replacing “like with like”. Generally the site is covered in pasture<br />
<strong>and</strong> this is expected to be the predominant ground cover, with some areas of silver<br />
tussock.<br />
• Sediment control measures, as discussed in Section 3.3, will be installed to manage<br />
sediment run-off during construction <strong>and</strong> until ground cover is established.<br />
Examples of fill sites at other Meridian <strong>Wind</strong> Farm <strong>Project</strong>s are provided in Appendix F.<br />
These are described as follows:<br />
• Photograph F16 illustrates a fill site being prepared with benched slopes at <strong>Project</strong><br />
White Hill.<br />
• Photographs F17 <strong>and</strong> F18 show fill sites being prepared at <strong>Project</strong> West <strong>Wind</strong>.<br />
• Photograph F19 shows a disposal fill site at <strong>Project</strong> West <strong>Wind</strong> under rehabilitation.<br />
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• Photograph F20 illustrates a rehabilitated fill site at <strong>Project</strong> Te Apiti.<br />
3.2.6 Concrete Works<br />
Two foundation types may be used within the site depending on bedrock competency <strong>and</strong><br />
the depth of any overburden. These are a st<strong>and</strong>ard gravity pad or a rock anchor solution.<br />
Specific foundation details will be developed during the detailed design in conjunction with<br />
detailed geotechnical investigations <strong>and</strong> site specific testing. Indicative reinforced concrete<br />
foundation concepts are illustrated in Drawing Sheet 80 in Appendix A (Appendix A.5<br />
Typical Turbine Platform & External Turbine Transformer Details). The pessimistic volume<br />
of reinforced concrete associated with the gravity pad <strong>and</strong> rock anchor solution,<br />
respectively, is estimated to be approximately 400m 3 <strong>and</strong> 120m 3 per foundation.<br />
In order to provide an indication of resource inputs to the foundation construction a<br />
conservative scenario based on the use of st<strong>and</strong>ard gravity pad foundations at all sites has<br />
been adopted. Table 10 below summarises the approximate total volume of concrete <strong>and</strong><br />
the total number of concrete truck trips required based on this foundation type. We have<br />
assumed that concrete trucks will only be 75% full due to the gradients present (ie 4.5m 3<br />
per truck).<br />
Volume of Each Pad (m 3 ) Total Volume of 33<br />
Pads (m 3 ) (Including<br />
site concrete)<br />
No. of Trucks<br />
per pad<br />
Total No. of<br />
Trucks<br />
400 13,200 94-96 3,200<br />
Table 10: Concrete Pad Foundation Volumes <strong>and</strong> Truck Trips<br />
At these production volumes it is envisaged the contractor will establish an on-site concrete<br />
batching plant to minimise the number of truck movements on the public road network <strong>and</strong><br />
increase efficiency, i.e. fewer larger trucks delivering cement <strong>and</strong> aggregate. Such an<br />
approach on <strong>Project</strong> Te Apiti, White Hill <strong>and</strong> West <strong>Wind</strong> has demonstrated these benefits.<br />
Employing concrete batching plants is discussed in more detail in Section 7.<br />
We have assumed concrete aggregates will be sourced off site. Potential sources of<br />
concrete aggregates have been identified from quarries at local rivers such as the <strong>Hurunui</strong><br />
to the north/northwest <strong>and</strong> the Waipara to the south.<br />
Subject to approval from the <strong>Hurunui</strong> District Council, water supply for the batching plant<br />
may be sourced from the mains water supply network located throughout the site.<br />
Otherwise water will be delivered to site by tankers(Refer to section 3.2.17 for further<br />
information).<br />
It is estimated that 72,000 litres (72m 3 ) of water will be required for each 400m 3 foundation.<br />
Based on 33 gravity pad foundations, Table 11 indicates the average dem<strong>and</strong> on resources<br />
during turbine foundation construction.<br />
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Concrete<br />
Component<br />
Estimated Dem<strong>and</strong><br />
(Turbine<br />
Foundations)<br />
Estimated<br />
Dem<strong>and</strong> Per<br />
Pour (Same<br />
Day)<br />
Approximate<br />
Indication of Average<br />
Dem<strong>and</strong><br />
Cement 3,200 tonnes 94 tonnes 3 x 23 tonne bulk<br />
carriers per day<br />
S<strong>and</strong> <strong>and</strong><br />
Aggregate<br />
27,000 tonnes 800 tonnes 13 x 23 tonne trucks<br />
per day<br />
Water 2.4 million litres 72,000 7 tankers (10,000 litre<br />
capacity) per day<br />
Table 11: Indicative Batching Plant Dem<strong>and</strong> on Materials<br />
We envisage that measures to contain any dust, spillage <strong>and</strong> wash down of plant or trucks<br />
will be outlined in the contractor’s management plan. Such measures are likely to include<br />
cement storage within a silo, aggregate storage bins, a temporary concrete slab beneath<br />
the loading area <strong>and</strong> containment bunding around the plant.<br />
3.2.7 Borrow Areas<br />
Basecourse material may be sourced within the project area from excavations for the<br />
access roads, working platforms <strong>and</strong> foundations wherever practicable. Basecourse<br />
material may also be sourced from borrow areas within the site. However, an appraisal on<br />
the availability of suitable material on-site for processing roading <strong>and</strong> platform basecourse<br />
would be undertaken at the detailed design phase to determine whether suitable material is<br />
available on site.<br />
In the event that locally won materials will be suitable for road construction, borrow areas<br />
would be established at locations within the site which meet the same criteria established<br />
for fill sites (outlined in Section 2.4). Extracted materials will be stockpiled at localised<br />
processing areas where a mobile crushing plant will be used to produce the required grade<br />
of basecourse material. Material may also be extracted from these borrow areas for<br />
roading fill where there is a shortfall of suitable material excavated from road construction.<br />
The total pessimistic volume of basecourse required for roads, turbine platforms <strong>and</strong><br />
laydown areas is approximately 41,000m 3 . Assuming this involves approximately 90% of<br />
the equivalent volume in overburden to extract this material <strong>and</strong> an average borrow site<br />
depth of approximately 3m the following construction footprint expected is approximately<br />
25,000m 2 . These details are summarised in Table 12 below.<br />
Total Volume of<br />
Basecourse (m 3 )<br />
Equivalent Volume<br />
of Overburden (m 3 )<br />
Total Combined<br />
Volume (m 3 )<br />
<strong>Construction</strong><br />
Footprint (m 2 )<br />
41,000 35,000 76,000 25,000<br />
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Table 12: Potential Basecourse Volumes <strong>and</strong> Borrow Areas<br />
Should all basecourse be sourced on site the potential construction footprint would be<br />
approximately 25,000m 2 . This is minimal compared to the construction footprint of 285,000<br />
m 2 estimated for disposal fill areas associated with core site access roads <strong>and</strong> turbines<br />
(less than 10%).<br />
We expect the following activities <strong>and</strong> typical measures would be incorporated into the<br />
identification, design <strong>and</strong> operation of borrow areas, as appropriate:<br />
<br />
<br />
<br />
<br />
<br />
<br />
<br />
<br />
A site appraisal by the design/construction team, in consultation with l<strong>and</strong>owners<br />
<strong>and</strong> other relevant stakeholders, to identify suitable borrow areas in line with the<br />
EMP. Areas of ecological value, particularly around rocky outcrops, as described in<br />
the road layout <strong>and</strong> fill site selection (Sections 2.3 <strong>and</strong> 2.4), will be avoided.<br />
Detailed soil investigation involving deep boring <strong>and</strong> trial pits at identified locations<br />
to confirm suitability for material extraction.<br />
Initial establishment of borrow area by site clearance followed by stripping <strong>and</strong><br />
stockpiling topsoil.<br />
Establishing a mobile crushing plant. A typical mobile crushing plant comprises a<br />
hopper, jaw crusher, conveyor <strong>and</strong> screen attached to a tracked wheel vehicle. An<br />
excavator generally fills the hopper with material for processing into basecourse.<br />
Excavation, processing <strong>and</strong> stockpiling of materials.<br />
Fill of excess or unwanted materials at suitable fill site locations.<br />
Mitigation to control run-off <strong>and</strong> sedimentation. Sediment control measures, as<br />
discussed in Section 3.3 below, will be provided to manage sediment run-off during<br />
operation <strong>and</strong> until ground cover is established after rehabilitation of the borrow<br />
area..<br />
Reshaping the borrow areas to blend in with the surrounding terrain, re-topsoiling<br />
(with material which has been removed <strong>and</strong> stockpiled) <strong>and</strong> re-vegetating. Measures<br />
will be discussed <strong>and</strong> agreed with l<strong>and</strong>owner. Note that the overburden material<br />
extracted from borrow areas <strong>and</strong> other surplus material from the civil works may be<br />
used to fill in borrow areas prior to topsoiling.<br />
At <strong>Project</strong> West <strong>Wind</strong> a mobile crushing plant was established on site at a borrow area near<br />
Oteranga Bay to produce materials for core site access roading <strong>and</strong> turbine platform<br />
basecourse. This mobile crushing plant <strong>and</strong> borrow area is illustrated on Photograph F21<br />
in Appendix F.<br />
3.2.8 Soil Stockpile Areas<br />
Topsoil will be stockpiled throughout the site for re-topsoiling fill sites, platform areas <strong>and</strong> so<br />
on. Long-term stockpiles will be temporarily stabilised by hydroseeding or hydro-mulching,<br />
if necessary, to reduce erosion <strong>and</strong> sediment generation.<br />
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3.2.9 Site Lay Down Areas<br />
WTG components will be delivered from port to site ahead of installation. Therefore lay<br />
down or stockpile areas will be required for temporary storage of turbine components, as<br />
well as other materials such as electrical cables. Rather than creating multiple large lay<br />
down areas for the bulk storage of turbine components, Meridian proposes to store turbine<br />
components near turbine locations using the turbine platforms <strong>and</strong> storage lay-bys adjacent<br />
to access roads where possible. This is to allow for sufficient components/materials to be<br />
stockpiled on site to meet the dem<strong>and</strong> of construction crews as well as to accommodate the<br />
arrival of several large shipments of components. Photographs F2 to F6 in Appendix F<br />
show how turbine platforms have been used to store turbine components while being lifted<br />
<strong>and</strong> assembled at both <strong>Project</strong> White Hill <strong>and</strong> <strong>Project</strong> West <strong>Wind</strong>. Photograph F22 shows a<br />
typical lay down area to store turbine blades at <strong>Project</strong> West <strong>Wind</strong>.<br />
The optimum <strong>and</strong> most strategic locations for storage lay-bys will be dependent on a more<br />
detailed study of the construction <strong>and</strong> installation sequences. At this stage potential<br />
storage lay-bys have been identified at the following locations:<br />
Near Turbine A9 along existing air strip as shown on Photograph 23 in Appendix B.<br />
<br />
Adjacent to the initial section northern access road as shown on Photograph 2 in<br />
Appendix B.<br />
3.2.10 Internal Cable Reticulation<br />
A 33kV or 22kV <strong>and</strong> fibre optic internal cable reticulation system is required to link the<br />
turbines to the substation. The internal cable layout developed for this project is a series of<br />
separate cable strings leading from the substation connecting all turbines along each main<br />
access road. These cables will generally be placed in trenches running along the formed<br />
access roads. It may be necessary to adopt some overhead reticulation to avoid hard,<br />
unstable or boggy ground or avoid a longer underground route only where the overhead<br />
line can be masked, or hidden from the skyline. For example an overhead line will be<br />
required to span a gully between Road D <strong>and</strong> Road A. Note this overhead line is internal to<br />
the site <strong>and</strong> any overhead reticulation would be constructed from monopole structures no<br />
taller than 20m.<br />
Typical trench dimensions could be 400mm to 600mm wide <strong>and</strong> 800mm to 1000mm deep.<br />
Where two cables run along a common road trenches will be located on either side of the<br />
road. Where off-road routes are required, trenching operations may require a working<br />
corridor of up to 5m (to form a cable trench) depending on the number <strong>and</strong> type of cables.<br />
Cable trenches will typically have a granular backfill to meet required thermal resistivity <strong>and</strong><br />
engineered fill with pavement or topsoil (material which has been removed <strong>and</strong> stockpiled)<br />
layer above as appropriate.<br />
Where overhead routes are employed, routes will be selected to follow the access road <strong>and</strong><br />
existing tracks/fencing corridors where possible. In the event a cross country route cannot<br />
be avoided, it is envisaged that overhead line construction will require the establishment of<br />
an appropriate corridor including access to any transmission poles.<br />
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Indicative cable trenching details are illustrated on Drawing Sheet 102 in Appendix A<br />
(Appendix A.7 Substation, Underground Cabling & Transmission Line Details). Photograph<br />
F23 in Appendix F shows a typical buried cable being constructed.<br />
3.2.11 Substation<br />
Substation Platform<br />
A substation will be required to connect the turbines to the Transmission grid. The<br />
proposed location for the substation is just south of Turbine D11 on the western side of<br />
Road D as shown on Drawing Sheets 81, 82 <strong>and</strong> 83 in Appendix A (Appendix A.7<br />
Substation, Underground Cabling & Transmission Line Details). The substation compound<br />
area will occupy an area approximately 79m by 46m. A maximum cut height of<br />
approximately 5m will be required on the edges of the construction footprint to create a<br />
single level platform for this substation as shown on Drawing Sheet 83. The indicative<br />
construction footprint, including batter slopes, <strong>and</strong> the pessimistic volume of excavated cut<br />
are shown in Table 13 below.<br />
Indicative Substation Footprint (m 2 ) Cut (m 3 )<br />
5,000 16,000<br />
Table 13: Substation <strong>Construction</strong> Footprint <strong>and</strong> Cut Volumes<br />
Although detailed geotechnical assessment of the site has not been completed at this<br />
stage, ground conditions are unlikely to present any problems. Once the substation site is<br />
established, the surrounding area that has been disturbed will be re-vegetated as<br />
appropriate.<br />
Substation Buildings & <strong>Construction</strong> Activities<br />
The following activities will be required at this substation:<br />
<br />
<br />
<strong>Construction</strong>, maintenance <strong>and</strong> use of a substation switch room for housing a<br />
switchgear suite <strong>and</strong> associated equipment. The dimensions of the switchgear<br />
building are approximately 14m long, 11m wide <strong>and</strong> a height of no more than 6m.<br />
The switchgear building will be located within the substation perimeter fence.<br />
<strong>Construction</strong>, maintenance <strong>and</strong> operation of a switchyard located within the<br />
climb/predator/pest-proof fenced substation area. The switchyard will include<br />
switching gear, insulators, circuit breakers <strong>and</strong> a main transformer, lightning<br />
protection masts up to 20m tall), communication equipment <strong>and</strong> other associated<br />
equipment. The communication equipment will consist of either a maximum of two<br />
dishes mounted on the side of the substation building or on a 5m mast beside the<br />
building.<br />
The transformer will be oil filled <strong>and</strong> located within appropriately designed bunds to retain<br />
any oil leakage <strong>and</strong> avoid any contamination of the stormwater runoff in the unlikely event<br />
of an oil spillage. As such, it is envisaged that a low concrete bund will be provided around<br />
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the transformer together with a concrete ground slab. Oil-water interceptor tanks will be<br />
constructed below the bunded area to separate <strong>and</strong> collect any spilt oil from rainwater.<br />
The substation switching gear, insulators, circuit breakers <strong>and</strong> main transformers will be<br />
less than 7m in height.<br />
A boundary stock proof fence (approximately 1.2m high wire mesh) will be constructed<br />
around the perimeter of the substation site <strong>and</strong> an internal 2.3m high wire mesh security<br />
fence at a distance of 10m within the boundary fence.<br />
Drawing Sheet 84 in Appendix A (Appendix A7 Substation, Underground Cabling &<br />
Transmission Line Details) shows indicative layout details of the substation facilties<br />
together with the services building discussed below.<br />
3.2.12 66 kV Transmission Line Connection<br />
A multi span single line 66 kV overhead connection is proposed to connect the substation to<br />
the Mainpower 66kV Line, which runs adjacent to the western side of the project. The<br />
proposed transmission line is approximately 2.7km long <strong>and</strong> supported on 12 transmission<br />
line structures. The transmission line structures proposed are concrete double pole<br />
structures, known as Pi Poles, no greater than 22m high. Indicative details on the layout<br />
<strong>and</strong> the proposed structures are shown on Drawing Sheets 85 <strong>and</strong> 103 in Appendix A<br />
(Appendix A.7 Substation, Underground Cabling & Transmission Line Details). The<br />
majority of pole structures will be supported by guy wires to reduce the size of the pole<br />
foundations. We expect each pole foundation will comprise a bored hole approximately<br />
800mm in diameter <strong>and</strong> approximately 2 metres deep filled with concrete. It is likely the<br />
foundations supporting the guy wires will also be concrete filled bored holes. The total<br />
volume of concrete per pole structure is expected to be minimal at approximately 10m 3 .<br />
The potential effects of the proposed transmission line route <strong>and</strong> structures have been<br />
minimised by:<br />
• Reducing visual impact by avoiding ridgelines.<br />
• Avoiding constructing access roads to each transmission structure by locating the<br />
transmission structures near existing established farm tracks.<br />
• Reducing the number of structures by reducing the number of turn angles<br />
Within the substation a single gantry no greater than 20m high will provide the overhead<br />
link to the main 66kV transmission line. Photograph F24 in Appendix F shows a typical<br />
gantry structure (<strong>Project</strong> White Hill) similar to the one proposed for this project. It is<br />
important to note that the gantry structure shown in Photograph F24 is a double gantry<br />
whereas this project proposes a single gantry structure.<br />
3.2.13 Services Building<br />
A permanent services building, including car-parking, for post construction maintenance is<br />
required. The services building will house a workshop, control room (for managing<br />
turbines) <strong>and</strong> amenities. The dimensions of the services building are approximately 33m x<br />
11m. The services building will be single story portal frame structure with steel cladding.<br />
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The maximum height of the services building is 7m. The services building will be serviced<br />
for water, sewerage <strong>and</strong> stormwater as described above for the switchgear building. The<br />
Services building will also support some communication equipment for operation of the<br />
wind farm site. This equipment may include up to two communications dishes mounted on<br />
the side of the building.<br />
The services building will be serviced in the following manner:<br />
<br />
<br />
<br />
Water supply: It is likely the building will rely on a rainwater collection system with<br />
on-site storage tank or tanks, or use the local mains supply if authorised by the<br />
<strong>Hurunui</strong> District Council.<br />
Sewerage: Any foul water will be directed to a septic tank located within the site<br />
area. Foul water flows are expected to be minimal, being generated from a single<br />
toilet, washbasin <strong>and</strong> kitchen area. Flows are likely to be managed easily by the<br />
soakage field contained within the site. Prior to design a soakage test will be<br />
undertaken to confirm the size of soakage field required.<br />
Stormwater: Runoff is expected to be minimal given the intention to collect rainfall<br />
runoff. Excess rainwater will be directed on to l<strong>and</strong>/adjacent undisturbed areas.<br />
3.2.14 Meteorological Masts (<strong>Wind</strong> Monitoring Towers)<br />
Two wind monitoring towers up to approximately 80m in height will be installed on the site<br />
to provide wind data for operational purposes. The proposed location of the wind monitoring<br />
masts are shown on Drawing Sheet 1 in Appendix A (Appendix A.1 Overall Site<br />
Development Plans).<br />
The wind tower is likely to comprise a steel truss structure on a concrete foundation pad of<br />
approximately 8.6m x 8.6m x 1m thick. Indicative wind monitoring tower details of a lattice<br />
tower is presented on Drawing Sheet 101 in Appendix A (Appendix A.9 Indicative <strong>Wind</strong><br />
Monitoring Mast Details). Guyed towers may also be utilised.<br />
The position of the wind monitoring tower is determined by the location of the turbines <strong>and</strong> it<br />
may be necessary to reposition the wind monitoring tower within a 150m radius of the<br />
indicated placement area.<br />
<strong>Construction</strong> of the tower will require the preparation of a flat working platform of<br />
approximately 12m x 12m to accommodate a crane <strong>and</strong> other construction vehicles. The<br />
sites as indicated have been selected in view of their relatively gentle grades in order to<br />
minimise earthworks. Working platform preparation <strong>and</strong> rehabilitation is envisaged to be<br />
similar to that for turbine platforms (but minor in comparison) as described in Section 3.2.3<br />
above.<br />
3.2.15 Estimated Earthwork Volumes & <strong>Construction</strong> Footprint - Summary<br />
The pessimistic estimate of the all l<strong>and</strong> disturbing activities within the core site is<br />
summarised in Table 14 below.<br />
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L<strong>and</strong> Disturbing Activity Cut (m 3 )<br />
Footprint<br />
(m 2 )<br />
Footprint/<br />
L<strong>and</strong>holding<br />
Area (34km 2 )<br />
Core Site Access Roads 435,000<br />
Turbine Platforms 225,000<br />
305,000 0.90%<br />
Substation & Services Building 16,000 5,000 0.01%<br />
Lay down Areas & Site Office 9,000 26,000 0.08%<br />
Trenching & New Tracks for Transmission Line 12,000 6,000 0.02%<br />
Borrow Areas 76,000 25,000 0.07%<br />
Spoil Fill Sites n/a 309,000 0.91%<br />
Erosion & Sediment Controls at Spoil Fill Sites n/a 15,000 0.04%<br />
<strong>Project</strong> Total 773,000 691,000 2.03%<br />
Table 14: Summary of Pessimistic Excavation Volumes within Core Site<br />
3.2.16 <strong>Construction</strong> Footprint in Relation to Hydrological Catchment Areas<br />
Drawing Sheet 22 in Appendix A (Appendix A.6 Hydrological Catchment Area Plan)<br />
identifies the various hydrological catchment areas which encompass the project area. This<br />
drawing illustrates the proportion of the project footprint to the catchment area <strong>and</strong> the<br />
remoteness of the project footprint to streams within each catchment area. Table 15,<br />
below, complements this drawing <strong>and</strong> shows:<br />
• Pessimistic earthworks cut volumes generated within each hydrological catchment<br />
area based on a pessimistic earthworks cut-to-waste volume of 683,000m 3 derived<br />
from Table 14.<br />
• Corresponding disposal fill areas from earthworks cut volumes within each<br />
hydrological catchment area based on an average fill site depth of 2.5m.<br />
• The construction area footprint within each hydrological catchment area.<br />
• The percentage of construction area to catchment area including the overall<br />
construction area to catchment area.<br />
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Hydrological<br />
Catchment<br />
Catchment<br />
Area (km 2 )<br />
Cut-to-Waste<br />
(m 3 )<br />
Disposal Fill<br />
Area (From<br />
Cut-to -<br />
Waste<br />
Material)<br />
(m 2 )<br />
<strong>Construction</strong><br />
Area (Turbine<br />
Platform,<br />
<strong>Construction</strong><br />
Road & Other<br />
Footprint (m 2 )<br />
Total<br />
Area (m 2 )<br />
Total<br />
Area/Catch<br />
ment Area<br />
(%)<br />
1 (North) 6.16 72,000 40,000 39,000 79,000 1.28%<br />
2 (Tipapa) 3.79 107000 25,000 40,000 65,000 1.72%<br />
3 (Cave) 6.89 196,000 45,000 89,000 134,000 1.94%<br />
4 (Motunau<br />
East)<br />
5 (Motunau<br />
Upper)<br />
4.32 48000 28,000 21,000 49,000 1.13%<br />
12.11 210000 79,000 105,000 184,000 1.52%<br />
6 (West) 4.26 17000 28,000 9,000 37,000 0.87%<br />
7 (North<br />
West)<br />
9.96 123,000 65,000 78,000 143,000 1.44%<br />
<strong>Project</strong> Total 47.49 773,000 310,000 381,000 691,000 1.46%<br />
Table 15: Earthworks Volumes <strong>and</strong> Areas Summarised by Catchment Area<br />
Table 15 illustrates that the proportion of the total construction footprint area to hydrological<br />
catchment area is very minor <strong>and</strong> overall represents approximately just 1.34% of the total<br />
hydrological catchment area. However Table 15 also identifies that hydrological catchment<br />
area No.3 (Cave) has the highest proportion of construction footprint area to catchment<br />
area followed by No.2 (Tipapa) <strong>and</strong> No.5 (Motunau Upper). Where possible the<br />
construction footprint area has been redirected from the more ecologically sensitive areas<br />
such as Cave <strong>and</strong> Motunau Upper to the less sensitive northern catchment areas including<br />
Tipapa. At detailed design more refinement to the road alignments <strong>and</strong> turbine platforms<br />
should result in more of the construction area positioned in the less sensitive catchment<br />
areas.<br />
A large fill site is proposed at a saddle along Road D just north of Turbine D5. This site will<br />
be a combination of structural fill to form the core of Road D as well as spoil fill to form the<br />
batters. This fill straddles the northwest catchment area <strong>and</strong> the more sensitive Motunau<br />
Upper catchment. Specific controls at this fill site will be required to manage sediment<br />
particularly where sediment run-off is within the Motunau Upper catchment.<br />
Measures to avoid, remedy or mitigate the potential adverse effects from discharges,<br />
including sediment run-off are discussed in the next section <strong>and</strong> in Appendix E (draft<br />
<strong>Construction</strong> Environmental Management Plan).<br />
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3.2.17 Water Dem<strong>and</strong>s<br />
As discussed in section 3.2.6 a water supply will be required to supply any onsite concrete<br />
batching, together with other site construction activities including dust suppression,<br />
stabilization <strong>and</strong> re-vegetation, pavement construction <strong>and</strong> for any mobile crushing plant.<br />
Indicative estimates of potential water dem<strong>and</strong> are summarised below in table 16.<br />
Activity<br />
Peak Daily<br />
Dem<strong>and</strong> (m 3 )<br />
Maximum<br />
Total Water<br />
Dem<strong>and</strong> (m 3 )<br />
Time Period<br />
Dust Suppression (non potable) 80 17,000 26 days per month for 8 months<br />
Stabilisation & Revegetation (non<br />
potable)<br />
15 3,100 26 days per month for 8 months<br />
Pavement <strong>Construction</strong> (non potable) 10 1,300 26 days per month for 5 months<br />
Mobile Crushing Plant (non potable) 5 1,000 26 days per month for 8 months<br />
Turbine Foundations & Other<br />
Concreting (potable)<br />
80 2,600 2 per week over 4 months<br />
Total 190 25,000<br />
Table 16: Indicative Estimates of Potential Water Dem<strong>and</strong><br />
Preliminary discussions with <strong>Hurunui</strong> District Council (HDC) suggest that a significant<br />
proportion of this dem<strong>and</strong> may be met via supply from the HDC water mains. Water supply<br />
from the mains <strong>and</strong> permitted abstraction rates will need to be negotiated with HDC at the<br />
appropriate time, however it is envisaged that temporary water storage tanks would be<br />
established on site to enable the buildup of water storage volume.<br />
Any shortfall in water requirement can be met via tanker delivery from offsite, from the<br />
creation of temporary stock ponds, or by stream abstraction within any consented or<br />
permitted limits.<br />
3.3 Discharges<br />
3.3.1 Erosion, Sediment <strong>and</strong> Dust Control<br />
We recognise that the construction of this wind farm will require extensive earthworks.<br />
However, the potential impact from erosion, sediment run-off <strong>and</strong> dust emissions are likely<br />
to be minor given the environmental management measures that will be applied. Details on<br />
the environmental management measures are discussed in detail in Appendix E (draft<br />
Environmental Management Plan) while the impact from erosion, sediment run-off <strong>and</strong> dust<br />
emission is addressed in the Ecological Values <strong>and</strong> Assessment of Effects report prepared<br />
by Boffa Miskell. One of Meridian’s prime objectives for the construction of this wind farm is<br />
to ensure that any potential adverse effects on the environment from any erosion, or<br />
sediment <strong>and</strong> dust discharges are avoided, remedied or mitigated. To achieve this<br />
Meridian will:<br />
<br />
Ensure that environmental management is a core requirement in the management<br />
process.<br />
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<br />
<br />
<br />
<br />
<br />
Prepare <strong>and</strong> implement a robust EMP <strong>and</strong> site specific SEMPs.<br />
Ensure a partnership approach between Meridian <strong>and</strong> the contractor(s).<br />
Ensure adequate resourcing of environmental management activities.<br />
Monitor <strong>and</strong> audit the project works to determine the effectiveness of the<br />
environmental management activities being undertaken.<br />
Ensure all incidents are reported to the <strong>Project</strong> Environmental Manager.<br />
The following outlines the approach that Meridian will implement to mitigate the impact of<br />
construction activities on the environment.<br />
a) Contract Requirements<br />
Although Meridian will be ultimately responsible for ensuring EMP <strong>and</strong> consent condition<br />
compliance, the construction contract will place specific responsibilities on the contractor for<br />
environmental management. The contract will require the contractor to:<br />
<br />
<br />
<br />
<br />
<br />
<br />
<br />
Comply with the Environmental Management Plan (EMP) <strong>and</strong> Supplementary<br />
Environmental Management Plans (SEMPs). Refer to Appendix E for details on the<br />
EMP <strong>and</strong> SEMPs process.<br />
Have read <strong>and</strong> comply with resource consent conditions.<br />
Take all necessary measures to ensure no adverse effects arise from dust<br />
discharges.<br />
Attend environmental compliance meetings.<br />
Ensure all plant <strong>and</strong> equipment is clean <strong>and</strong> well maintained.<br />
Foster an environmentally responsible attitude on behalf of the contractor <strong>and</strong> his<br />
employees.<br />
Follow Meridian’s Accidental Discovery Protocol for archaeological or cultural<br />
remains.<br />
b) Erosion, Sediment <strong>and</strong> Dust Control Plans<br />
The main tool for avoiding or mitigating potential adverse effects from erosion, sediment<br />
<strong>and</strong> dust discharges is by preparing <strong>and</strong> implementing SEMPs for each major component of<br />
the work. There are four steps in preparing <strong>and</strong> implementing each SEMP:<br />
Plan Preparation<br />
Separate SEMPs will be prepared for specific locations <strong>and</strong> activities (as outlined in the<br />
EMP). To get construction underway as soon as possible, plans for partial sections of<br />
works may be prepared.<br />
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The first stage in plan preparation will be a walk over of the area to be covered by the plan.<br />
The walk over will involve the contractor, Meridian’s <strong>Construction</strong> Manager, Meridian’s<br />
Engineer, Meridian’s Environmental Manager, <strong>and</strong> an Environment Canterbury<br />
representative/s <strong>and</strong> <strong>Hurunui</strong> District Council representative/s (for some components). The<br />
purpose of the walk over is to identify the measures needed for minimising erosion <strong>and</strong><br />
sediment generation, e.g. cut off drains <strong>and</strong> treatment options for storm water runoff such<br />
as silt ponds, grit traps <strong>and</strong> so on. Based upon these discussions a draft SEMP will be<br />
prepared by the contractor assisted by Meridian’s Environmental Manager.<br />
The SEMP will include the following:<br />
<br />
<br />
<br />
<br />
A method statement covering health <strong>and</strong> safety matters, construction method,<br />
monitoring <strong>and</strong> contingencies.<br />
A plan or series of plans showing spoil areas to be used, cut off drains, culverts,<br />
surface water control works, silt ponds <strong>and</strong> any other sediment control measures.<br />
Inspection <strong>and</strong> reporting schedule particularly in response to adverse weather<br />
conditions.<br />
A list of maintenance activities.<br />
In addition, the SEMP will cover revegetation requirements, storage <strong>and</strong> h<strong>and</strong>ling of fuel,<br />
<strong>and</strong> management of waste.<br />
There are five location specific SEMP areas proposed for this project. At this stage an<br />
indicative SEMP plan for one of these areas has been prepared demonstrating the intended<br />
approach for such plans. Details on the SEMP area boundaries <strong>and</strong> the indicative SEMP<br />
plan are provided in Appendix E.<br />
Review<br />
The draft SEMPs will be submitted to both Environment Canterbury <strong>and</strong> <strong>Hurunui</strong> District<br />
Council as well as Meridian's Engineer <strong>and</strong> Environmental Manager for review. Comments<br />
from the review will be provided to the contractor who will finalise the plan. The final plan<br />
will be provided to the regional <strong>and</strong> district councils for their information <strong>and</strong> to satisfy any<br />
resource consent requirements.<br />
Implementation & Monitoring<br />
Implementing the SEMPs will be the responsibility of the contractor. Where required the cut<br />
off drains, silt ponds <strong>and</strong> other similar works will be installed in advance of earthworks<br />
commencing.<br />
The construction works will be monitored on a regular basis by Meridian or Meridian’s<br />
advisors. The frequency of this monitoring will be dictated by the work programme. A<br />
summary of the inspection will be copied to Meridian's Engineer. Work will only commence<br />
once Meridian’s <strong>Construction</strong> Manager is satisfied that appropriate measures to avoid<br />
potential adverse effects are in place or planned to be implemented. Examples of erosion<br />
<strong>and</strong> sediment control measures proposed for this project are detailed in the draft EMP in<br />
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Appendix E. Erosion <strong>and</strong> sediment controls will be designed <strong>and</strong> installed in accordance<br />
with Environment Canterbury's Erosion <strong>and</strong> Sediment Control Guidelines (2007).<br />
Auditing<br />
Ensuring an audit of compliance with the SEMPs will be the responsibility of Meridian’s<br />
Environmental Manager. It is proposed the audit will involve an inspection of site works <strong>and</strong><br />
a meeting that involves the contractor, Meridian’s <strong>Construction</strong> Manager <strong>and</strong> Environmental<br />
Manager. Environment Canterbury <strong>and</strong> <strong>Hurunui</strong> District Council will be invited to be part of<br />
this audit process.<br />
A programme for the audit meetings will be set once the construction programme is known.<br />
Any recommendations resulting from the audit process will be recorded <strong>and</strong> used to modify<br />
the current <strong>and</strong> subsequent SEMPs.<br />
(c) Reporting<br />
Initially, a weekly report shall be prepared by the contractor to identify the erosion, sediment<br />
<strong>and</strong> dust control activities undertaken, to provide comment on their effectiveness, <strong>and</strong> to<br />
identify any improvements which are required. This report will be reviewed by Meridian's<br />
Engineer. The reporting timetable will be reviewed on an ongoing basis as the project<br />
progresses.<br />
3.3.2 Permanent Stormwater Run-off<br />
Access roads<br />
Stormwater runoff control through cut sections of road will consist of unlined open side<br />
drains at the base of each cut. Depending on the ground conditions at any steep sections<br />
of access road, there may be a need to incorporate short lengths of concrete lining to limit<br />
erosion. On steeper sections, it is envisaged that stormwater flow velocity will be controlled<br />
(to minimise scour) with the use of rip-rap dissipaters or other similar devices.<br />
Water from the side drains will be discharged by either 300mm (approximately) diameter<br />
culverts under the access roads <strong>and</strong> fluming to gullies, or by fluming direct to gullies as<br />
appropriate. Given that the access roads are generally located at the upper reaches of<br />
catchment areas, water from most side drains will be discharged on to l<strong>and</strong> in dry gullies.<br />
However, where existing streams are present, such as that indicated by existing culverts,<br />
water will be discharged into the stream.<br />
Riprap or other similar stabilisation measures will be utilised at points of discharge. The<br />
position <strong>and</strong> intervals of the culverts will be determined during detailed design. The aim is<br />
to retain run-off within the existing natural catchment area.<br />
Turbine platforms<br />
Given the general nature of platform areas (e.g. small areas at the top of catchments), no<br />
particular permanent stormwater drainage measures are envisaged other than ensuring<br />
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that platform areas around the basecourse hardst<strong>and</strong> areas are backfilled with top soil with<br />
a slight cross fall, <strong>and</strong> regrassed to avoid erosion.<br />
Drainage provision may be provided to the foundation excavation by way of a trench or filter<br />
drain with suitable stabilised outlet.<br />
Fill sites <strong>and</strong> lay down areas<br />
The proposed treatment for fill sites is discussed in Section 2.4. Finished ground profiles<br />
will be shaped to ensure that natural drainage paths are maintained. On completion of<br />
construction, these sites will be re-topsoiled (with material which has been removed <strong>and</strong><br />
stockpiled) <strong>and</strong> re-vegetated as appropriate with runoff direct onto grassed l<strong>and</strong> on<br />
surrounding catchments.<br />
Lay down areas will have a general crossfall, allowing stormwater run off in the direction of<br />
the general slope of the l<strong>and</strong>. Sedimentation <strong>and</strong> erosion control measures as described in<br />
Section 3.3.1 above will be applied. On completion of construction, lay down areas will be<br />
rehabilitated in the same manner as fill sites.<br />
3.3.3 New Culverts at Stream or Gully Crossings in the Core Site<br />
No stream crossings have been identified within the core site however there are locations<br />
where upper gully crossings <strong>and</strong> existing open channel drain crossings will require culverts.<br />
Table 15 below summarises the proposed culverts identified along core site access roads.<br />
Culvert sizes have been based on flows for flood return periods of 20 years with provision<br />
for secondary flow paths across purposely lowered sections of the access road (for<br />
overtopping for longer return periods).<br />
We envisage no gully crossings in addition to those tabulated given the layout of the access<br />
roads are generally close to or on ridge tops where the terrain is relatively gentle. However,<br />
where new culverts are required per the detailed design (consequent to adjusting the<br />
turbine platforms <strong>and</strong> access roads within a 100m radius placement area), culverts will be<br />
sized as described above.<br />
The approximate height of the embankment at the culvert inlet of the majority of all culverts<br />
is less than 1m apart from one culvert on Road D which has an embankment height of<br />
approximately 1.5m at the culvert inlet. Given the embankment heights at culvert inlets are<br />
not significant no locations have been identified where an embankment fill could essentially<br />
form a ‘dam’ across upper valleys. However, if a significant embankment fill arises<br />
consequent to adjusting the turbine platforms <strong>and</strong> access roads (within a 100m radius<br />
placement area) the culvert will be sized on flows for flood return periods of 100 years to<br />
address the effects of ‘heading up’ associated with culverts with significant embankment<br />
fills.<br />
Based on this design criteria, the required culvert sizes are indicated in the following table.<br />
The final size of the culvert, where required, will be determined during the detailed design<br />
stage. This table also identifies a range of characteristics associated with each culvert.<br />
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An ecological assessment of these locations is discussed in the Ecological Values <strong>and</strong><br />
Assessment of Effects report prepared by Boffa Miskell.<br />
Road<br />
Culvert<br />
ID<br />
Indicative<br />
Culvert Size<br />
(mm dia.)<br />
Indicative<br />
Culvert<br />
Length (m)<br />
Approx<br />
Catchment<br />
Area (Ha)<br />
Approx Height of<br />
Embankment at<br />
Inlet (m)<br />
(from ground<br />
level)<br />
Northern A1A 375 15 4 ≤1.0<br />
Access Road A1B 375 14 4 ≤1.0<br />
Road A A1 300 15 1.2 ≤1.0<br />
A2 450 14 3.0 ≤1.0<br />
A3 600 13 3.8 ≤1.0<br />
A4 300 11 0.7 ≤1.0<br />
A5 300 11 0.5 ≤1.0<br />
Road B B1 375 13 2.1 ≤1.0<br />
Road D D1 300 20 1.1 1.5<br />
D2 300 18 0.3 ≤1.0<br />
D3 300 20 0.7 ≤1.0<br />
Road G G1 600 14 4.4 ≤1.0<br />
Table 17: Culverts at Gully Crossings within the Core Site<br />
The culvert location plan is shown on Drawing Sheets 23 to 26 while typical culvert details<br />
are shown on Sheet 27 in Appendix A (Appendix A.4 Culvert Location Plans & Typical<br />
Details).<br />
3.3.4 Upgrading Existing Culverts Along Motunau Beach Road<br />
One culvert along Motunau Beach Road, just south of the proposed site entrance, will<br />
require lengthening to accommodate the proposed widening of the road shoulder along this<br />
section. The existing 450 diameter concrete culvert, which serves an open channel drain<br />
from within the Batchelor/Daly property will require lengthening on the eastern side of<br />
Motunau Beach Road as shown on Drawing Sheet 205 in Appendix A8.<br />
3.3.5 Culvert <strong>Construction</strong> Methodology<br />
Installing culverts will involve bed preparation, laying of pipe culverts, construction of<br />
headwalls <strong>and</strong> backfilling/compaction. There are no stream crossings therefore stream<br />
diversions will not be required.<br />
4 Minor Shoulder Widening At Motunau Beach Road<br />
4.1 Shoulder Road Widening Opposite Site Entrance<br />
Directly opposite the proposed site entrance the shoulder of the southbound lane will be<br />
widened approximately 3m to provide an overall sealed width of approximately 6m from the<br />
centerline as shown on Drawing Sheet 205 in Appendix A8. The widening is provided to<br />
facilitate vehicles turning right into the site from the south. The proposed widening will<br />
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extend over an existing road culvert which will need to be lengthened as described in<br />
Section 3.3.4 above.<br />
The existing permanent stormwater network of side drains will be maintained on the eastern<br />
side of Motunau Beach Road by forming a new side drain at the toe of the proposed<br />
widened section. This side drain will also discharge into the existing open channel drain just<br />
east of Motunau Beach Road. On the western side the existing side drain will follow a new<br />
side drain formed at the site entrance <strong>and</strong> will discharge into the existing open channel<br />
drain in the Batchelor/Daly property.<br />
The widened area will be formed with minor quantities of compacted basecourse <strong>and</strong><br />
sealed with chipseal or harder wearing asphaltic concrete surfacing to match the existing<br />
surfacing.<br />
5 Geotechnical Assessment<br />
5.1 Geotechnical Appraisal<br />
A preliminary geotechnical appraisal of the site was completed in 23 August 2009 <strong>and</strong> is<br />
presented in Appendix D. This appraisal primarily examined the seismic risk of the site <strong>and</strong><br />
the potential slope instability along access roads <strong>and</strong> at turbine locations. Seismic risk <strong>and</strong><br />
potential instability are discussed below.<br />
5.2 Geotechnical Risk<br />
5.2.1 Potential Slope Instability<br />
Slopes observed in the preliminary geotechnical appraisal visits were considered to be<br />
stable. The site reconnaissance did not identify any areas of deep-seated instability in the<br />
areas proposed for use as access roads or turbine sites. Shallow seated slides (up to 1.0m<br />
deep) <strong>and</strong> creep-type failures within the overburden material on slopes were observed at<br />
localised areas throughout the site but restricted to slopes over 28 degrees. Turbine sites<br />
<strong>and</strong> access roads are setback from steep slopes, generally located on ridge tops (where<br />
the overburden is relatively thin). <strong>Construction</strong> activities will be outside the areas of shallow<br />
seated slides <strong>and</strong> creep-type failures <strong>and</strong> therefore unlikely to be affected by any slope<br />
instability.<br />
Where road cuttings are close to, or down slope of turbine foundations, roads are<br />
positioned so that cuttings are adequately set back from the base of the foundations. This<br />
is to reduce the risk of undermining turbine foundations. Access routes have been chosen<br />
to follow existing tracks, ridge lines <strong>and</strong> to generally avoid steep slopes (slopes equal to, or<br />
greater than 28 degrees in the project area) to minimise the potential for creating instability<br />
due to slope undercutting. Avoiding areas with steep side slopes also serves to minimise<br />
the height of cuts, <strong>and</strong> therefore maximise stability. Drawing Sheet 10 in Appendix A<br />
(Appendix A.2 Access Road Plans & Cross Sections) shows the typical cross slopes along<br />
each road length. In addition, Figure 4 in Appendix D demonstrates that all turbine<br />
platforms <strong>and</strong> the vast majority of all access roads avoid slopes equal to, or greater than 28<br />
degrees. However any access roads which run through these areas will typically be<br />
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assigned an acceptable risk profile of “low” at the detailed design stage <strong>and</strong> special<br />
measures taken to reduce the risk of instability. Therefore the construction effects of this<br />
project on shallow seated instability will be no more than minor.<br />
Siting the turbine foundations will involve detailed geotechnical investigation of each<br />
platform to refine each turbine’s position <strong>and</strong> setback from any adjacent slopes. Such siting<br />
will ensure there is a very low risk for any natural slope instability to undermine a turbine<br />
foundation. For road cuttings geotechnical investigation will ensure global stability of<br />
cuttings through appropriate batter design. Some small localised material loss from the<br />
face can be tolerated given the low accessibility of the roads beyond the construction<br />
period.<br />
Existing farm access tracks were typically at grade, with some generally low height (1.0 –<br />
1.5 m) cuts. In general the low height cuts st<strong>and</strong> at close to vertical. Deeper existing road<br />
cuts range in height between approximately 3.0m to 4.5m high at slope angles<br />
approximately 63 degrees (1H:2V). The bedrock was observed to be stable at these slope<br />
angles up to heights of about 8m. No obvious rock failures were observed in existing cuts.<br />
Photograph 6 in Appendix B shows a cut slope on an existing track ranging up to<br />
approximately 4m to 5m cut height.<br />
In view of such observations of the site, the process proposed, <strong>and</strong> based on knowledge of<br />
proposed road <strong>and</strong> turbine positioning, the risk of l<strong>and</strong>slides, or large scale soil movement<br />
being mobilised by the proposed works is considered low. This preliminary assessment of<br />
slope failure risk is also affirmed by the generally shallow depth of surficial soils overlying<br />
the more stable (barring bedding planes) bedrock. Final cut batter angles, or requirements<br />
for benching will be adjusted as necessary during detailed design to suit any geotechnical<br />
recommendations.<br />
Local bearing capacity can affect the feasibility of turbine sites in some situations. Since<br />
these turbines are typically located on ridge tops where the bedrock is relatively shallow,<br />
bearing capacity of the soil/rock is unlikely to constrain turbine positioning.<br />
Detailed geotechnical investigations at the detail design stage <strong>and</strong> on-site assessment<br />
during construction will be undertaken to confirm the above preliminary conclusions <strong>and</strong> to<br />
establish appropriate cut slopes around the road network. We recognise that some<br />
ongoing maintenance of steeper cut slopes may be necessary during the life of the wind<br />
farm.<br />
5.2.2 Seismic Hazard<br />
With reference to the preliminary geotechnical appraisal in Appendix D, the seismicity of the<br />
site is governed by the presence of the following faults:<br />
• Omihi Fault (borders the northwest of the site)<br />
• Kaiwara Fault (5 km to the north of the site)<br />
• <strong>Hurunui</strong> Bluff Fault (15 km to the northwest of the site)<br />
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• Hope Fault (45 km to the north of the site)<br />
• The southern Alpine Fault (95 km northwest of the site)<br />
• Pegasus Bay Fault (an offshore fault, which lies approximately 30km to the<br />
southeast of the site)<br />
Other minor faults are mapped within the wind farm area, some of which may be active.<br />
Fault Rupture<br />
Based on geological evidence, the recurrence interval for the Omihi <strong>and</strong> Kaiwara Fault is<br />
2000 to 5000 years, having last ruptured more than 10,000 years ago. The southern Alpine<br />
Fault has a recurrence interval of 500 years <strong>and</strong> evidence suggests it last ruptured between<br />
340 <strong>and</strong> 410 years ago. The Hope Fault is considered to have the shortest recurrence<br />
interval of 120 years, with the last rupture 121 years ago. Records of the Hope fault<br />
earthquake indicate magnitudes greater than 7.<br />
An interim guideline to assist resource management planners in New Zeal<strong>and</strong> “Planning for<br />
Development of L<strong>and</strong> on or Close to Active Faults”, Ministry for the Environment, 2003<br />
defines the fault avoidance zone as a zone that extends 20m on either side of the active<br />
fault line, shown on a plan as an active fault trace. The guideline requires that structures<br />
with special post disaster functions (Building Importance Category 4 structures) are not built<br />
in the fault avoidance zone. For this project, all turbines will be located at distances<br />
substantially larger than 20m from active faults <strong>and</strong> therefore are not expected to be<br />
adversely affected by rupture of the known faults. In addition to separation from fault<br />
zones, wind loading <strong>and</strong> operational fatigue dominate the foundation design for the<br />
turbines. Therefore, the risk of damage to wind turbines associated with fault rupture is<br />
assessed to be low. Roads <strong>and</strong> cables crossing the fault rupture zones would be affected,<br />
but these can be readily repaired <strong>and</strong> reinstated following such an event.<br />
Ground Shaking<br />
<strong>Wind</strong> turbines are designed to withst<strong>and</strong> the large wind forces imposed by extreme wind<br />
storms that may occur during the life of the turbines. Therefore the turbines have a large<br />
reserve of strength available to resist the forces imposed by earthquake ground shaking,<br />
including shaking resulting from rupture of any of the faults listed above.<br />
Liquefaction<br />
There is no possibility that the ground beneath the turbine foundations will liquefy under<br />
earthquake as they will be founded on rock.<br />
Earthquake Induced Slope Failures<br />
Earthquake-induced failures (in the form of debris flow <strong>and</strong> slips) can be expected in the<br />
weaker overburden materials, but such failures would not affect the wind turbine<br />
foundations, as all the wind turbines will be founded on the bedrock, or set back from slope<br />
edges.<br />
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6 Other Proposed Activities<br />
6.1 Detailed Geotechnical Investigations<br />
As part of the detailed design investigations there will be a need to undertake more<br />
comprehensive site investigations <strong>and</strong> testing to determine site specific geotechnical design<br />
parameters for road <strong>and</strong> turbine platforms as well as turbine foundations. Types of intrusive<br />
testing that are likely to be employed include:<br />
• Trial pits <strong>and</strong> borehole investigations in the vicinity of potential borrow areas, large<br />
cuts, embankments, the substation location <strong>and</strong> at turbine sites.<br />
• Borehole <strong>and</strong> possible rock anchor pullout tests to confirm detail design<br />
assumptions for turbine foundations.<br />
• Trial pits to test the suitability of material for thermal bedding / backfill for<br />
transmission cables<br />
6.2 Controlled Blasting<br />
Based on visual inspection of the site, together with the preliminary geotechnical appraisal,<br />
excavation is most likely to be achieved by the use of hydraulic excavators, large bulldozers<br />
with ripping attachments, <strong>and</strong> motor scrapers.<br />
In the event that harder material (particularly moderately/slightly weathered or intact rock) is<br />
encountered it may be necessary to utilise controlled blasting operations to achieve<br />
economic working rates.<br />
If employed, it is anticipated that small amounts of explosives will be used to break up rock<br />
masses into more manageable pieces. Rock drilling to plant the explosives will also be<br />
required. Management measures <strong>and</strong> methodologies for controlled blasting operations will<br />
be documented in the contractor’s management plan in advance of any work commencing.<br />
This will set out management measures, OSH requirements, blast design, methods, site<br />
protocols, storage requirements, warning systems, <strong>and</strong> noise monitoring requirements as<br />
required under current HSNO Regulations.<br />
7 Indicative <strong>Construction</strong> Methodology, Noise <strong>and</strong> Lighting<br />
7.1 Indicative <strong>Construction</strong> Methodology<br />
The project implementation timeframe, based on experience from other wind farm projects<br />
(Te Apiti, White Hill <strong>and</strong> West <strong>Wind</strong>) is likely to be in the order of 18 months depending on<br />
the sequencing adopted <strong>and</strong> weather conditions.<br />
The initial construction priorities are likely to focus on civil earthworks for the key access<br />
route (Northern Access Road), platforms <strong>and</strong> the substation. Following on from the initial<br />
construction phase the construction priorities are likely to focus on turbine foundation<br />
construction <strong>and</strong> erection as well as civil earthworks on the remaining access roads<br />
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sequenced over the project implementation timeframe. The likely sequence of construction<br />
for the site is:<br />
• Site mobilisation including establishment of temporary site offices, workshops,<br />
stores <strong>and</strong> other facilities.<br />
• Installing erosion & sedimentation control measures.<br />
• Upgrading key access routes to core site.<br />
• Preparing initial fill sites <strong>and</strong> haulage routes. Haulage routes will typically follow the<br />
proposed access routes <strong>and</strong> existing access tracks, as appropriate.<br />
• Excavating <strong>and</strong> forming access roads with any surplus cut material transported,<br />
placed <strong>and</strong> compacted at fill sites.<br />
• Upgrading existing <strong>and</strong> constructing new culverts.<br />
• Preparing lay down areas <strong>and</strong> substation platform.<br />
• Constructing the substation.<br />
• Constructing the overhead transmission line from the substation to existing external<br />
66kV transmission line.<br />
• Constructing cranage <strong>and</strong> turbine platforms.<br />
• Progressive excavation <strong>and</strong> construction of reinforced concrete turbine foundations,<br />
as platforms become available.<br />
• Cut/fill slope <strong>and</strong> fill site rehabilitation (this will be undertaken on a progressive<br />
basis).<br />
• Progressively installing internal transmission network (cables) typically along the line<br />
of formed access roads, or across country as appropriate.<br />
• Progressively delivering turbine towers <strong>and</strong> generators.<br />
• Progressively installing <strong>and</strong> commissioning (turbines <strong>and</strong> substation).<br />
• Removing temporary services <strong>and</strong> site offices, rehabilitating lay down areas <strong>and</strong><br />
general site reinstatement.<br />
Figure 4 below shows an indicative project implementation timeline, with broad construction<br />
activities, over an 18 month period. A more detailed programme will be developed by the<br />
Meridian Implementation Team prior to construction.<br />
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<strong>Construction</strong> Activity<br />
<strong>Construction</strong> Period (Months)<br />
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18<br />
Site Establishment/Civil Mobilisation<br />
Civil Earthworks/Roading<br />
Concrete Batching<br />
Substation & O/H Transmission<br />
<strong>Construction</strong><br />
Turbine Foundation <strong>Construction</strong> &<br />
Turbine Installation<br />
Turbine Commissioning<br />
Site Rehabilitation<br />
End <strong>Project</strong><br />
Figure 4: Indicative <strong>Construction</strong> Timeline<br />
7.2 <strong>Construction</strong> Noise<br />
Typical plant likely to be employed for the construction work may include:<br />
• Hydraulic excavators.<br />
• Scrapers <strong>and</strong> dumpers.<br />
• Bulldozers (with ripping attachments).<br />
• Mobile crushers for processing basecourse.<br />
• Main <strong>and</strong> assistant turbine erection cranes Graders <strong>and</strong> rollers.<br />
• On-site batching plant with concrete mixer trucks.<br />
• Portable generators.<br />
• Drilling rigs for detailed geotechnical investigations, possible installation of rock<br />
anchors <strong>and</strong> testing.<br />
<strong>Construction</strong> noise may also result from blasting if employed.<br />
<strong>Construction</strong> works will require a noise management plan in accordance with NZS<br />
6803:1999 to manage noise emissions from construction activities involving the above<br />
types of plant <strong>and</strong> activities. Potential noise impacts are assessed <strong>and</strong> discussed in the<br />
<strong>Project</strong> <strong>Hurunui</strong> Acoustic Assessment report by URS.<br />
7.3 Lighting <strong>and</strong> Night Works<br />
Certain works may take place at night (outside regular working hours). In this respect, it is<br />
envisaged that work may progress on a 24 hour basis for turbine sites <strong>and</strong> access roads<br />
remote from any dwellings while complying with the recommended noise limits at any<br />
neighbouring dwellings.<br />
Where works after sunset or night works are permissible, portable lighting rigs will be<br />
employed.<br />
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7.4 On Site <strong>Project</strong> Office<br />
The location of the main project site office including stores <strong>and</strong> initial lay down area is<br />
proposed in the front paddock of the Batchelor/Daly property adjacent to the initial section<br />
of the Northern Access Road. The layout of any other temporary site offices, workshops,<br />
stores <strong>and</strong> other construction facilities, such as the concrete batching plant, will be<br />
determined following further detailed investigations of the construction <strong>and</strong> installation<br />
strategy.<br />
One security gatehouse will be located just in from the Northern Access Road, off Motunau<br />
Beach Road, to control access in <strong>and</strong> out of the site.<br />
An indicative main site office layout is shown on Drawing Sheet 203 in Appendix A<br />
(Appendix A.8 Indicative Site Office & Lay-down Area Plan). This drawing shows the<br />
indicative dimensions <strong>and</strong> layout of the proposed structures which make up the temporary<br />
site office facilities. In general the site office structures will comprise single storey s<strong>and</strong>wich<br />
panel prefabricated structures with a combined area of approximately 380m 2 . These<br />
structures are typically 2.8m high (not including the footings) <strong>and</strong> come in two st<strong>and</strong>ard<br />
colours, green <strong>and</strong> white. Allowance has been made for a communication mast<br />
(approximately 6m high), diesel generator <strong>and</strong> diesel fuel tank. The diesel generator <strong>and</strong><br />
fuel tank will be located in a bunded area to retain any fuel leakage. Sewerage <strong>and</strong> waste<br />
water will be directed to a holding tank <strong>and</strong> removed off site. At completion of the<br />
construction phase these temporary buildings will be removed off site.<br />
7.5 Bulk Fuel Storage Facility<br />
A bulk storage facility will be located at or near the site offices or close to the active<br />
construction area. The bulk storage facility will provide fuel to specialist mini tankers that<br />
will service all vehicles on site. In special circumstances where mini tanker access is not<br />
possible, a towable tanker will be used to service the vehicles. This facility is discussed in<br />
more detail in the EMP in Appendix E of this report.<br />
7.6 On Site Batching Plant<br />
The contractor will require a concrete batching plant to minimise the number of truck trips<br />
on the public road network <strong>and</strong> increase efficiency. Photograph F25 in Appendix F shows<br />
the concrete batching plant established at <strong>Project</strong> West <strong>Wind</strong>. This photograph illustrates<br />
an indicative layout <strong>and</strong> the structures which comprise a typical concrete batching plant<br />
proposed for this project.<br />
The likely structures <strong>and</strong> facilities which comprise a typical concrete batching plant<br />
including indicative dimensions are:<br />
• Control room <strong>and</strong> storage building (6m long, 2.8m high, 2.4m wide).<br />
• Prefabricated office <strong>and</strong> amenities structure (4.8m long, 2.8m high, 3m wide).<br />
• Mobile batching plant unit which includes, but is not limited to, hoppers, aggregate<br />
storage bins, compressor, cement silos <strong>and</strong> conveyors (18m long, 4m wide, 7m high<br />
(highest point)).<br />
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• Water tank.<br />
• Aggregate stockpile area (50m x 20m).<br />
• Truck washdown area.<br />
A concrete batching plant occupies a relatively small area for a relatively short duration<br />
(approximately 5 months) of the construction period as the plant is only on site during the<br />
foundation construction stage of the construction programme. The concrete batching<br />
process proposed under this application is a dry batching process which involves mixing<br />
dry materials in the batching plant. The dry material is then transferred into a normal<br />
concrete mixing truck <strong>and</strong> only then is water added. Minor dust discharges potentially arise<br />
from the transfer of materials into the plant <strong>and</strong> again, into the mixing truck. It is envisaged<br />
that measures to contain any dust will be outlined in the EMP or relevant SEMP. Such<br />
measures are likely to include cement storage within a silo <strong>and</strong> aggregate storage bins.<br />
Given that the concrete is mixed in the truck, rather than in the batching plant, the wash<br />
down requirements associated with conventional concrete batching plants are significantly<br />
reduced. The dry batching process ensures that there are no requirements to wash down<br />
wet concrete within the batching plant. Measures to contain any dry cement spillage in the<br />
event of a batching plant failure will be outlined in the EMP or relevant SEMP. Such<br />
measures are likely to include a temporary concrete slab beneath the loading area <strong>and</strong><br />
containment bunding around the plant incorporating a 2 stage settling pond or sediment<br />
control pond. The concrete batching plant will not be located within 100m of any<br />
permanent watercourse.<br />
On completion of the works the site office areas <strong>and</strong> batching plant areas will be stripped of<br />
any basecourse, re-topsoiled (with material which has been removed <strong>and</strong> stockpiled) <strong>and</strong><br />
ground cover replanted as appropriate.<br />
8 Summary <strong>and</strong> Conclusions<br />
<strong>Construction</strong> of the civil works elements for <strong>Project</strong> <strong>Hurunui</strong> <strong>Wind</strong> will require excavation; fill<br />
site creation; potential on-site extraction; potential crushing <strong>and</strong> processing of basecourse<br />
pavement materials; construction of culverts; substation <strong>and</strong> transmission line construction;<br />
internal site cable trenching <strong>and</strong> placement; concreting works <strong>and</strong> site regeneration.<br />
The key measure we have proposed to minimise the overall environmental effect of<br />
construction is to adopt the general design philosophy of following existing tracks <strong>and</strong> tops<br />
of ridges wherever possible. Following this general design philosophy will typically<br />
• Minimise the volume of excavation.<br />
• Avoid gullies & undisturbed watercourses.<br />
• Improve geotechnical aspects.<br />
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This report has demonstrated that potential effects within the site resulting from<br />
construction activities typically include:<br />
• Site stability issues.<br />
• Discharges to l<strong>and</strong> <strong>and</strong> water from sediment run-off.<br />
• Stormwater discharges.<br />
• Flooding within the catchments affected by road embankments incorporating<br />
culverts.<br />
• Visual effects.<br />
• Local traffic effects.<br />
• Dust & noise nuisance.<br />
The potential effects <strong>and</strong> measures proposed to avoid, remedy or mitigate these effects are<br />
summarised as follows:<br />
Potential Effects<br />
L<strong>and</strong> disturbance<br />
at the recently<br />
covenanted QEII<br />
within the Turnbull<br />
property <strong>and</strong> the<br />
totara forest<br />
remnant within the<br />
Batchelor/Daly<br />
property<br />
Site Stability of<br />
Roads, Turbine<br />
Platforms,<br />
Substation,<br />
Transmission <strong>and</strong><br />
Met Masts<br />
Site Stability of<br />
Disposal Fill Sites<br />
Measures to Avoid, Remedy<br />
or Mitigate Effects<br />
Avoid construction works within<br />
these areas.<br />
Avoid large slips <strong>and</strong> steep<br />
slopes.<br />
Avoid sidling fill situations on<br />
steep cross slopes.<br />
Avoid access roads undercutting<br />
turbine platforms.<br />
Ensure detailed geotechnical<br />
investigations are carried out at<br />
detailed design.<br />
Avoid steep areas.<br />
Select sites to suit depressions,<br />
Comments<br />
These two areas are recognised as having<br />
significant natural features. However these<br />
areas are outside the construction<br />
footprint.<br />
Natural slopes <strong>and</strong> existing cuttings in the<br />
project area are generally observed to be<br />
stable. In this respect the risk of<br />
l<strong>and</strong>slides or large scale soil movement is<br />
considered low.<br />
Damp (soft) ground is not expected to be<br />
an issue as turbines <strong>and</strong> roads have been<br />
placed to avoid these areas.<br />
Road, Turbine & Substation Platforms<br />
Typical cut slopes to form roads <strong>and</strong><br />
platforms are not typically expected to<br />
exceed 6m in height. Extreme cut heights<br />
of between 6m <strong>and</strong> 18m account only for<br />
approximately 7% of the total road length<br />
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or tops of natural gentle sided<br />
small or shallow valleys with<br />
good containment.<br />
Key <strong>and</strong> compact fill into<br />
surrounding l<strong>and</strong>.<br />
Install subsoil drainage.<br />
in the core site area (24km). Based on<br />
materials observed on site, cut slopes of<br />
1H:4V are expected to be stable up to<br />
1.5m in height <strong>and</strong> cut slopes of 1H:2V are<br />
expected to be stable up to 5m in height<br />
<strong>and</strong> stable beyond this provided benching<br />
is employed at 5m intervals.<br />
Further geotechnical investigation <strong>and</strong><br />
observation will be completed during<br />
detailed design to confirm design<br />
parameters.<br />
Site Stability –<br />
Seismic Risk<br />
Locate wind farm site away from<br />
major active faults.<br />
Disposal Fill Sites<br />
Fill site selection <strong>and</strong> design will follow a<br />
structured approach, as suggested in this<br />
report <strong>and</strong> will take place under the<br />
framework of the Environmental<br />
Management Plan (EMP) <strong>and</strong><br />
Supplementary<br />
Environmental<br />
Management Plan (SEMPs). There is<br />
sufficient fill site capacity to accommodate<br />
the pessimistic earthworks cut volume.<br />
Overhead Transmission to 66kV Main<br />
The construction effects of the connection<br />
to the 66kV Mainpower Line on<br />
undisturbed l<strong>and</strong> are expected to be minor<br />
<strong>and</strong> will remain within proposed<br />
transmission line construction envelope.<br />
Internal 33/22 kV cable reticulation<br />
Apart from one overhead section all<br />
33/22kV cables are expected to be<br />
installed under the access roads. As<br />
trenching works are typically undertaken<br />
within the road corridor, underground<br />
cabling is not expected to cause any<br />
additional l<strong>and</strong> disturbance.<br />
Given the active faults are outside the<br />
wind farm area, no structural or foundation<br />
failure is expected in relation to rupture of<br />
any of the faults<br />
Discharges<br />
L<strong>and</strong> & Water<br />
to<br />
Staged construction.<br />
Revegetation <strong>and</strong> site<br />
A layer of basecourse will be provided to<br />
roads <strong>and</strong> platforms during construction.<br />
At steeper road sections, a sealed<br />
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rehabilitation throughout the<br />
construction phase.<br />
Environmental Management<br />
Plans to control erosion <strong>and</strong><br />
treat sediment run-off.<br />
pavement may be provided. This will<br />
provide a clean running/working surface<br />
as well as minimise erosion.<br />
Turbine platforms will be rehabilitated upto<br />
the edge of basecourse hardst<strong>and</strong> areas<br />
with appropriate ground cover after<br />
construction.<br />
Sediment Run-off<br />
Discharges to the<br />
Cave <strong>and</strong> Motunau<br />
Catchment Areas<br />
Avoid where possible by<br />
redirecting works <strong>and</strong>/or<br />
discharges from sediment<br />
control structures to northern<br />
(including Tipapa) catchments<br />
assessed as having lower<br />
comparable ecological values.<br />
Ensure specific erosion <strong>and</strong><br />
sediment controls at fill site just<br />
north of Turbine D5, in particular<br />
Some potential fill areas <strong>and</strong> lay down<br />
areas will involve the removal of existing<br />
topsoil <strong>and</strong> vegetation. The measures<br />
outlined in this report will ensure that these<br />
fill sites <strong>and</strong> lay down areas are blended<br />
back into the existing environment<br />
following their rehabilitation.<br />
In the likely event that an on-site batching<br />
plant is deployed, an SEMP will be<br />
developed to outline measures to manage<br />
any dust, sediment, cement <strong>and</strong> wash<br />
water discharges. Such measures are<br />
likely to include cement storage within a<br />
silo, aggregate storage bins, a temporary<br />
concrete slab beneath the loading area<br />
<strong>and</strong> containment bunding around the<br />
plant.<br />
Appropriate substation design such as<br />
bunding <strong>and</strong> interceptor tanks will ensure,<br />
in the unlikely event of transformer oil<br />
spillage, that the risk of oil discharge is<br />
low.<br />
Sewerage <strong>and</strong> waste water from the<br />
services building will be directed to a<br />
septic tank. Flows are expected to be low.<br />
In areas where the construction works<br />
border catchments, road alignments <strong>and</strong><br />
fill sites can be adjusted to remain within<br />
catchments with lower comparable<br />
ecological values.<br />
The draft SEMP details specific measures<br />
at this area.<br />
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Flooding<br />
Catchments<br />
Affected<br />
Culverts<br />
Within<br />
by<br />
where run-off is directed within<br />
the Motunau Upper catchment.<br />
Provide for overflows.<br />
Select road alignments which<br />
minimize catchment areas.<br />
Stormwater<br />
Discharges From<br />
Roads <strong>and</strong> Turbine<br />
Platforms<br />
Visual Effects of<br />
Roads, Disposal<br />
Fill Sites &<br />
Substation<br />
Provide permanent stormwater<br />
runoff management.<br />
Provide unlined open side<br />
drains, sumps, culverts &<br />
flumes.<br />
Direct discharges to l<strong>and</strong> or<br />
adjacent undisturbed areas.<br />
Retain runoff within each<br />
existing natural catchment area.<br />
Select fill sites in areas “internal”<br />
to the site.<br />
Select substation site in low<br />
lying areas internal to the site.<br />
Utilise internal access roads <strong>and</strong><br />
farm tracks as much as<br />
possible.<br />
Select alignments of new roads<br />
<strong>and</strong> platforms to be visible<br />
internal to the site as much as<br />
possible.<br />
Appropriate roadside drainage design<br />
employing measures such as fluming <strong>and</strong><br />
riprap will reduce the risk of scouring <strong>and</strong><br />
erosion. Roadside drains will generally<br />
discharge on to l<strong>and</strong>. However, roadside<br />
drains may discharge into existing streams<br />
(ephemeral or otherwise) if located<br />
nearby.<br />
Measures as described in this report to<br />
mitigate stormwater run-off from turbine<br />
platforms, fill sites <strong>and</strong> lay down areas will<br />
ensure that natural drainage paths are<br />
maintained <strong>and</strong> erosion minimised. As<br />
platforms will be graded to the fall of the<br />
l<strong>and</strong>, runoff will generally discharge<br />
directly into undisturbed l<strong>and</strong>.<br />
As most new roads are close to or on<br />
ridge tops, new roads generally do not<br />
cross any streams or dam gullies. Where<br />
natural flow paths are affected by new<br />
roads, appropriate cross culverts will be<br />
provided to ensure that drainage paths are<br />
maintained.<br />
Some potential fill areas <strong>and</strong> lay down<br />
areas will involve the removal of existing<br />
topsoil <strong>and</strong> vegetation. The measures<br />
outlined in this report will ensure that these<br />
fill sites <strong>and</strong> lay down areas are blended<br />
back into the existing environment<br />
following their rehabilitation.<br />
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Avoid rocky outcrops, significant<br />
natural features <strong>and</strong> areas of<br />
higher ecological value<br />
Local Traffic<br />
Effects of<br />
<strong>Construction</strong><br />
Works<br />
Reduce truck trips by exploring<br />
potential to source on site<br />
materials for roading<br />
basecourse.<br />
Reduce truck trips by utilising on<br />
site concrete batching plant.<br />
Dust & Noise<br />
Nuisance<br />
Adopt environmental control<br />
measures under the framework<br />
of the Environmental<br />
Management Plan (EMP) <strong>and</strong><br />
Supplementary Environmental<br />
Management Plans (SEMPs).<br />
Appropriate requirements will be<br />
incorporated into the construction works<br />
documents to manage noise emissions<br />
from construction activities, including, but<br />
not limited to, preparation of a noise<br />
management plan in accordance with NZS<br />
6803:1999 to manage emissions from<br />
construction activities.<br />
We recognise that works to create <strong>Project</strong> <strong>Hurunui</strong> <strong>Wind</strong> will result in visible cuttings, soil<br />
disturbance, vegetation clearance as well as associated discharges to l<strong>and</strong> <strong>and</strong> water.<br />
However, most of the construction effects are short term as opposed to long term, <strong>and</strong><br />
potentially adverse effects resulting from such construction effects can be mitigated by the<br />
approach to design/construction <strong>and</strong> application of measures identified in this report.<br />
.<br />
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