QUALITY CONTROL MANUAL - Industrial Piping, Inc.

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Quality Control Manual Page 1 of 5 Industrial Piping, Inc. Revision 1 4.1.0 GENERAL SECTION 4 EXAMINATION, INSPECTION, AND TESTING 4.1.1 This section describes the Quality Controls exercised during fabrication operations. Provisions are included so that the Authorized Inspector and Quality Control can determine at what operations, Inspection Points are to be performed. 4.2.0 TRAVELERS, CERTIFIED DRAWINGS, AND INSPECTION POINTS 4.2.1 The IPI Traveler outlines the operations, inspections, tests and Nondestructive Examinations that are to be performed and provides for documentation and sign-offs for Quality Control Personnel and the Authorized Inspector. The Certified Drawing contains all essential information necessary to fabricate Code items as well as that information needed for examination, inspection, and testing. 4.2.2 Review of the IPI Traveler, Certified Drawings, and calculations by the Authorized Inspector prior to fabrication, with the Quality Control Manager, serves as the opportunity to establish Inspection Points. These will be documented by initial and date on the IPI Traveler that accompanies the drawing through all phases of fabrication. 4.3.0 RELEASE OF MATERIAL FOR FABRICATION 4.3.1 Work shall begin on Code fabrication when the Quality Control Manager has given release of materials to the Shop/Field Superintendent by indicating such on the Requisition and the Fabrication Engineer has forwarded to the field/shop a Job Order Package. The Job Order Package includes but is not limited to a Certified Drawing, a copy of the Requisition, a description of the Code Item on the Job Release Memo (Exhibit F), and the IPI Traveler. 4.4.0 AUTHORIZED INSPECTOR NOTIFICATION 4.4.1 It shall be the responsibility of the Quality Control Manager to notify the Authorized Inspector of any pending inspection points that will require his inspection.
Quality Control Manual Page 2 of 5 Industrial Piping, Inc. Revision 1 4.5.0 IN PROCESS INSPECTIONS 4.5.1 It shall be the responsibility of the Quality Control Manager to question and "HOLD" any Code fabrication considered nonconforming with ASME Code. See Section 5, Control of Nonconformities. 4.5.2 The Quality Control Manager shall assist in the layout of Code materials to be cut, sheared, or burned into two or more parts. He shall verify the transfer of material identifications to all parts prior to the cutting operation. The Quality Control Inspector shall be responsible for recording the Heat Numbers or alpha-numeric code on the Traveler or Certified Drawing at time of fit-up. He shall also make dimensional checks to assure proper location of materials to be joined. 4.5.3 The Quality Control Inspector shall be responsible for making inspections of Code fabrication. He shall check fit-up and tack welding for compliance with the Code. No welding, except tack welding used for fit-up, shall be permitted until the QC Inspector releases the Code work for welding. The Quality Control Inspector shall document his inspection and release for welding by initialing and dating the IPI Traveler. This form will be available to the Authorized Inspector for his initials and date at time of inspection. 4.5.4 Upon release for welding, the welding will be done in accordance with Weld Procedure Specifications listed on the Certified Drawing. Placement of WPS numbers on the Certified Drawing shall be the responsibility of the Fabrication Engineer. Welding Procedure Specifications shall be located in work areas for ready reference by all who need them. The Quality Control Manager shall randomly monitor the welding to assure it is performed in accordance with proper procedures by qualified personnel in accordance with the ASME Code. 4.5.5 Nondestructive Examinations as required by the Code and delineated on the Certified Drawing by the Fabrication Engineer, shall be performed and accepted prior to the performance of final inspection and hydrostatic testing. The Quality Control Manager shall be responsible for the review of resulting NDE Reports for Code compliance. He shall document his review by initialing and dating the IPI Traveler.
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QUALITY CONTROL MANUAL - Industrial Piping, Inc.

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