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Easi-Pit Installation Procedure - FP McCann Ltd

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<strong>FP</strong> <strong>McCann</strong> <strong>Easi</strong>-<strong>Pit</strong> <strong>Installation</strong> <strong>Procedure</strong><br />

<strong>Installation</strong> <strong>Procedure</strong> – <strong>FP</strong> <strong>McCann</strong> DN1050 <strong>Easi</strong>-<strong>Pit</strong><br />

This document describes the recommended procedure for the installation of <strong>FP</strong> <strong>McCann</strong> “<strong>Easi</strong>-<br />

<strong>Pit</strong>” DN1050 Precast Concrete Catch-<strong>Pit</strong>, used in manhole construction (with particular use in<br />

highways construction). For information on manhole construction see Recommended Site work<br />

Practice – Manhole Chambers<br />

<strong>FP</strong> <strong>McCann</strong> <strong>Easi</strong>-<strong>Pit</strong><br />

PLANNING<br />

Receipt and Handling of <strong>Easi</strong>-<strong>Pit</strong>s on Site<br />

1. Time and place of off-loading should be agreed before units arrive at site. For safety, all<br />

<strong>Easi</strong>-<strong>Pit</strong>s are delivered in chimney fashion and must be placed on level ground (ideally<br />

on timber support skids but not necessary), with <strong>Easi</strong>-<strong>Pit</strong>s stacked no more that 2 no. in<br />

height.<br />

2. Off-loading must be carried out using appropriate lifting equipment. It is recommended<br />

that clamp grabs fitted to a spreader beam are used to off-load <strong>Easi</strong>-<strong>Pit</strong>s thus to avoid<br />

having to climb onto the trailer.<br />

F P <strong>McCann</strong> <strong>Ltd</strong> <strong>Easi</strong>-<strong>Pit</strong> Instal lation <strong>Procedure</strong><br />

Issue date: Jan 2010 Next review d ate: Jan 2014<br />

V ersion 1.0<br />

Page 1 of 12


<strong>FP</strong> <strong>McCann</strong> <strong>Easi</strong>-<strong>Pit</strong> <strong>Installation</strong> <strong>Procedure</strong><br />

Off-loading the <strong>FP</strong> <strong>McCann</strong> <strong>Easi</strong>-<strong>Pit</strong><br />

Spreader Bar<br />

Clamp Grab<br />

3. Off-loading should take the place at the nearest hard road to the point of installation.<br />

The <strong>Easi</strong>-<strong>Pit</strong> must be stored vertically on firm flat ground with the concrete base at the<br />

bottom.<br />

4. Carefully inspect units during off-loading to verify that products are undamaged and<br />

comply with order placed. Two types of check are required:<br />

Visual: Inspect the <strong>Easi</strong>-<strong>Pit</strong> for any sign of damage, including cracked or chipped<br />

concrete, or damage to the inlet / outlet anything that could affect the performance.<br />

Design: Check that the item received is the one ordered. Please note; <strong>Easi</strong>-<strong>Pit</strong>s are<br />

generally ordered in accordance with the Predl Clock system or as specified by the<br />

contractor or engineer. Positions are generally specified in degrees either from 0°to<br />

270°. (A copy of PREDL Clock is included in Appendi x A).<br />

<strong>Easi</strong>-<strong>Pit</strong>s are generally a bespoke product and are labeled with site references, to<br />

include:<br />

• Client / Site Name,<br />

• Site reference (e.g. MH 5),<br />

• Outlet Position<br />

• Production date<br />

F P <strong>McCann</strong> <strong>Ltd</strong> <strong>Easi</strong>-<strong>Pit</strong> <strong>Installation</strong> <strong>Procedure</strong> Version 1.0<br />

Issue date: Jan 2010 Next review date: Jan 2014 Page 2 of 12


<strong>FP</strong> <strong>McCann</strong> <strong>Easi</strong>-<strong>Pit</strong> <strong>Installation</strong> <strong>Procedure</strong><br />

5. Any <strong>Easi</strong>-<strong>Pit</strong>s rejected should be labelled and stored separately with the discrepancies<br />

for each noted on the delivery docket and reported for further action.<br />

CONSTRUCTION<br />

The <strong>Easi</strong>-<strong>Pit</strong> is manufactured to a height of 1000 mm with a grooved joint which faces upward.<br />

Precast concrete manhole chambers using the tongue and groove system are laid directly on<br />

top of the <strong>Easi</strong>-<strong>Pit</strong> unit and constructed as normal. Inlets and outlets within standard units are at<br />

an invert level of 300mm above sump as specified for catch pits in the highways specification<br />

(however other inlet heights are available upon request). A standard drain hole is provided in<br />

line with highways specification.<br />

Catchpits are constructed in accordance to BS EN 1917 and BS 5911-3.<br />

F P <strong>McCann</strong> <strong>Ltd</strong> <strong>Easi</strong>-<strong>Pit</strong> <strong>Installation</strong> <strong>Procedure</strong> Version 1.0<br />

Issue date: Jan 2010 Next review date: Jan 2014 Page 3 of 12


<strong>FP</strong> <strong>McCann</strong> <strong>Easi</strong>-<strong>Pit</strong> <strong>Installation</strong> <strong>Procedure</strong><br />

<strong>FP</strong> <strong>McCann</strong> <strong>Easi</strong>-<strong>Pit</strong> Dimensions<br />

To ensure that the <strong>Easi</strong>-<strong>Pit</strong> and subsequent manhole structure remains vertical, accurate<br />

levelling of the formation and preparation of the manhole foundation is essential.<br />

Bedding and sidefill materials must comply with the requirements of Water Industry Specification<br />

BS EN 13242.<br />

F P <strong>McCann</strong> <strong>Ltd</strong> <strong>Easi</strong>-<strong>Pit</strong> Instal lation <strong>Procedure</strong><br />

Issue date: Jan 2010 Next review d ate: Jan 2014<br />

V ersion 1.0<br />

Page 4 of 12


<strong>FP</strong> <strong>McCann</strong> <strong>Easi</strong>-<strong>Pit</strong> <strong>Installation</strong> <strong>Procedure</strong><br />

Sequence of Operations<br />

1. Excavate to formation level ensuring that sides of excavation are adequately supported.<br />

Trench<br />

Supports<br />

Bedding as per<br />

paragraph 3<br />

2. Trim and compact formation.<br />

3. Place suitable bedding material (in accordance with BS EN 13242, as above) over the<br />

base of the excavation to a thickness of not less than 150mm. The bedding material<br />

should compose of 14 mm – 5 mm graded aggregate; 10 mm nominal single size<br />

aggregate; concrete blinding; or as specified by local undertaker.<br />

4. Level and compact bedding material. The bedding (if aggregate) should be laid in 2<br />

layers with a whacker plate passed over each layer at least twice to compact.<br />

5. Check that the correct DN1050 <strong>Easi</strong>-<strong>Pit</strong> has been brought to the installation point. Cross<br />

reference and check pipe connection orientation with that of the catchpit. The movement<br />

of <strong>Easi</strong>-<strong>Pit</strong> on site must be undertaken in a manner that is safe and will not cause any<br />

damage to the unit in any way – the use of clamp grabs fitted to a spreader beam or<br />

alternatively standard lifting pins is recommended.<br />

6. Place the <strong>Easi</strong>-<strong>Pit</strong> unit onto the bedded surface. The outlet and manhole reference is<br />

clearly marked on each unit. The unit should be lowered into position. It is essential that<br />

the <strong>Easi</strong>-<strong>Pit</strong> with all pre-fabricated orientations is positioned according to the site layout<br />

plan.<br />

F P <strong>McCann</strong> <strong>Ltd</strong> <strong>Easi</strong>-<strong>Pit</strong> <strong>Installation</strong> <strong>Procedure</strong> Version 1.0<br />

Issue date: Jan 2010 Next review date: Jan 2014 Page 5 of 12


<strong>FP</strong> <strong>McCann</strong> <strong>Easi</strong>-<strong>Pit</strong> <strong>Installation</strong> <strong>Procedure</strong><br />

7. When placed check all pipe inlet and outlet levels and ensure that the surface of the<br />

<strong>Easi</strong>-<strong>Pit</strong> is level by checking the rim at the top of the base (using appropriate equipment).<br />

This will ensure the unit has been installed fit for purpose.<br />

Jointing to Pipeline<br />

The <strong>Easi</strong>-<strong>Pit</strong> has rubber seals which connect directly to any form of pipe.<br />

Perform joint as follows:<br />

• Ensure that the rubber seal is in position at the connection port of catchpit and pipe;<br />

• Lubricate the connection port on the manhole and pipe using an approved <strong>FP</strong> <strong>McCann</strong><br />

pipe lubricant;<br />

• Push the pipe into the connection port until fully inserted;<br />

• Check that the seal is water tight and that the gradient and line of the pipe is acceptable.<br />

To allow for any differential settlement between manhole and pipeline, short rocker pipes should<br />

be used, and in the case of uPVC a slip collar is then used to connect the <strong>Easi</strong>-<strong>Pit</strong> to the<br />

pipeline. (Refer to Appendix C for a table of Seal Connectors used with <strong>Easi</strong>-<strong>Pit</strong>).<br />

Jointing to Manhole Chamber Sections<br />

<strong>Easi</strong>-<strong>Pit</strong> sections (as with manhole chambers) are provided with a tongue and groove joint<br />

formed within the wall section (groove facing upward). These are sealed with cement / sand<br />

mortar in accordance with SHW series 2400 or alternatively with proprietary non-shrink mastic<br />

sealant or as specified by local undertaker. As with precast concrete manholes, well jointed<br />

<strong>Easi</strong>-<strong>Pit</strong>s provide an adequate seal under normal conditions.<br />

Pipe connections should be made before installation of manhole chamber ring risers.<br />

Erect the required number of manhole chamber rings (standard components) and seal the joints<br />

as appropriate; all in accordance with the design. Check that subsequent rings remain vertical.<br />

F P <strong>McCann</strong> <strong>Ltd</strong> <strong>Easi</strong>-<strong>Pit</strong> <strong>Installation</strong> <strong>Procedure</strong> Version 1.0<br />

Issue date: Jan 2010 Next review date: Jan 2014 Page 6 of 12


<strong>FP</strong> <strong>McCann</strong> <strong>Easi</strong>-<strong>Pit</strong> <strong>Installation</strong> <strong>Procedure</strong><br />

Place a reinforced concrete manhole cover slab on top. If required place a corbel slab and then<br />

add the appropriate number of adjusting units.<br />

Fit the manhole top for access from the ground.<br />

Adjusting Unit<br />

Manhole Cover<br />

Slab<br />

Bitumen<br />

Sealer<br />

Reinstatement<br />

Sidefill / in-situ concrete surround to be placed in accordance with the specified requirements of<br />

the particular project.<br />

All sidefill material to comply with the requirements of WIS 4-08-02.<br />

Testing<br />

Testing to be carried out in accordance with the specified requirements of the particular project,<br />

or as specified by the local undertaker.<br />

F P <strong>McCann</strong> <strong>Ltd</strong> <strong>Easi</strong>-<strong>Pit</strong> <strong>Installation</strong> <strong>Procedure</strong> Version 1.0<br />

Issue date: Jan 2010 Next review date: Jan 2014 Page 7 of 12


<strong>FP</strong> <strong>McCann</strong> <strong>Easi</strong>-<strong>Pit</strong> <strong>Installation</strong> <strong>Procedure</strong><br />

Appendix A – DN1050 Catchpit Highways Specification<br />

F P <strong>McCann</strong> <strong>Ltd</strong> <strong>Easi</strong>-<strong>Pit</strong> <strong>Installation</strong> <strong>Procedure</strong> Version 1.0<br />

Issue date: Jan 2010 Next review date: Jan 2014 Page 8 of 12


<strong>FP</strong> <strong>McCann</strong> <strong>Easi</strong>-<strong>Pit</strong> <strong>Installation</strong> <strong>Procedure</strong><br />

Appendix B – PREDL Clock<br />

F P <strong>McCann</strong> <strong>Ltd</strong> <strong>Easi</strong>-<strong>Pit</strong> <strong>Installation</strong> <strong>Procedure</strong> Version 1.0<br />

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<strong>FP</strong> <strong>McCann</strong> <strong>Easi</strong>-<strong>Pit</strong> <strong>Installation</strong> <strong>Procedure</strong><br />

F910 Seals for Twinwall Pipes<br />

Appendix C - Table of Seal Connectors<br />

Pipe DN Pipe Material Supplier Pipe OD<br />

(mm)<br />

Hole OD<br />

(mm)<br />

Universal<br />

Seals<br />

150 Twinwall<br />

Drainage<br />

Twinwall<br />

Drainage<br />

Wavin 178 198 1213104<br />

202 x 16.0<br />

Polypipe 178 198 1213104<br />

202 x 16.0<br />

Twinwall<br />

Drainage<br />

JFC / MAJO /<br />

CHERRY<br />

180 198 1213104<br />

202x16.0<br />

225 Twinwall<br />

Drainage<br />

Twinwall<br />

Drainage<br />

Wavin 268 294 305 x 20.0<br />

Polypipe 267 294 305 x 20.0<br />

Twinwall<br />

Drainage<br />

JFC / MAJO /<br />

CHERRY<br />

267 294 305 x 20.0<br />

300 Twinwall<br />

Drainage<br />

Twinwall<br />

Drainage<br />

Wavin 355 381 1821902<br />

396 x 20.0<br />

Polypipe 355 381 1821902<br />

396 x 20.0<br />

Twinwall<br />

Drainage<br />

375 Twinwall<br />

Drainage<br />

JFC / MAJO /<br />

CHERRY<br />

Universal<br />

Seal<br />

355 381 1821902<br />

396 x 20.0<br />

426 452 469 x 20.0<br />

F P <strong>McCann</strong> <strong>Ltd</strong> <strong>Easi</strong>-<strong>Pit</strong> <strong>Installation</strong> <strong>Procedure</strong> Version 1.0<br />

Issue date: Jan 2010 Next review date: Jan 2014 Page 10 of 12


<strong>FP</strong> <strong>McCann</strong> <strong>Easi</strong>-<strong>Pit</strong> <strong>Installation</strong> <strong>Procedure</strong><br />

F910 Seals for uPVC Pipes<br />

Pipe DN Pipe Material Supplier Pipe OD<br />

(mm)<br />

Hole OD<br />

(mm)<br />

Seal<br />

110 PVC ALL 110 138 1588606<br />

142 X 21.5<br />

160 PVC ALL 160 198 1662900<br />

202 X 26<br />

200 PVC ALL 200 226 1891706<br />

233 X 20<br />

250 PVC ALL 250 276 1891902<br />

287 X 20<br />

315 PVC ALL 315 341 1892101<br />

351 X 20<br />

F910 Seals for Clay Pipes<br />

Pipe DN Pipe Material Supplier Pipe OD<br />

(mm)<br />

Hole OD<br />

(mm)<br />

Seal<br />

150 Supersleeve Hepworth 178 198 1213104<br />

202 x 16<br />

225 Supersleeve Hepworth 263 289 187101<br />

299 x 20<br />

300 Supersleeve Hepworth 378.5 405 1842800<br />

422 x 20<br />

F P <strong>McCann</strong> <strong>Ltd</strong> <strong>Easi</strong>-<strong>Pit</strong> <strong>Installation</strong> <strong>Procedure</strong> Version 1.0<br />

Issue date: Jan 2010 Next review date: Jan 2014 Page 11 of 12


<strong>FP</strong> <strong>McCann</strong> <strong>Easi</strong>-<strong>Pit</strong> <strong>Installation</strong> <strong>Procedure</strong><br />

F910 Seals for Ductile Iron Pipe<br />

Pipe DN Pipe Material Supplier Pipe OD<br />

(mm)<br />

Hole OD<br />

(mm)<br />

Seal<br />

100 Ductile Iron ALL 118 144 1813704<br />

148 X 20<br />

150 Ductile Iron ALL 170 196 1568201<br />

202 X 20<br />

F P <strong>McCann</strong> <strong>Ltd</strong> <strong>Easi</strong>-<strong>Pit</strong> <strong>Installation</strong> <strong>Procedure</strong> Version 1.0<br />

Issue date: Jan 2010 Next review date: Jan 2014 Page 12 of 12

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