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Spray Nozzles Spray Control Spray Analysis Spray Fabrication

Spray Nozzles Spray Control Spray Analysis Spray Fabrication

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Gas Conditioning: Reduce Gas Temperature<br />

and Volume Prior to Baghouse Entry<br />

A major producer of hot-rolled, cold-rolled and coated<br />

sheets turned to AutoJet ® Technologies for a gas conditioning<br />

system that would:<br />

• Reliably and effectively reduce gas temperature,<br />

humidity and volume to prevent damage to baghouse<br />

filters, ensure efficient baghouse operation and maximize<br />

uptime<br />

• Lower gas temperature without wetting ducts to<br />

ensure maximum air flow and prevent sludge from<br />

forming and creating maintenance problems and<br />

increased disposal costs<br />

The turnkey solution for this particular application<br />

incorporated ten FloMax ® FM-10 air atomizing nozzle<br />

lances monitored and controlled by a Model 2250<br />

AutoJet <strong>Spray</strong> <strong>Control</strong>ler using closed loop temperature<br />

control. Based on input from multiple temperature<br />

sensors, the system automatically adjusts the liquid<br />

flow to maintain the desired outlet gas temperature.<br />

Independent flow monitoring of each nozzle’s<br />

lance water and air supply ensures peak performance<br />

without interruption.<br />

Marking Defects in Steel Quality<br />

during Quality Checks<br />

Some mills utilize a quality control system that marks<br />

steel defects with color. These systems often use a<br />

digital signal to convey that a defect has been identified.<br />

AutoJet <strong>Spray</strong> Systems can be integrated with the<br />

quality system to mark the defect with a thin strip of a<br />

colored solution to prevent sub-standard product from<br />

being shipped.<br />

Dispensing Oil at Varying Flow Rates Using a<br />

Zoned <strong>Spray</strong> Header<br />

If you need to apply different oil products at variable<br />

flow rates, a zoned header system may be just what<br />

you need to ensure precise application of the proper oil.<br />

An AutoJet <strong>Spray</strong> <strong>Control</strong>ler can monitor and control<br />

the spray process, maintaining the proper flow rate as<br />

line speed varies and ensuring that various strip widths<br />

are accurately coated.<br />

Photos courtesy of United States Steel Corporation.<br />

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