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Ferrochrome Market Overview<br />

Sheraz Neffati<br />

ICDA Chromium <strong>2012</strong> - Stockholm – December 6,<strong>2012</strong>


ICDA: Competition / Antitrust Policy<br />

Statement and Guidelines<br />

• The activities of the ICDA are not and shall not be intended to restrain competition or to inflict prejudice or harm on<br />

consumers. The inherent purpose and objectives of the ICDA are to promote free competition and to provide<br />

benefit to consumers.<br />

• In connection with membership and participation in the ICDA and related activities, there shall be no discussion,<br />

communication or disclosure among Members or Guests which are actual or potential competitors of any of the<br />

following individual company information: prices, discounts or terms or conditions of sale of products or services,<br />

pricing methods, profits, profit margins or production cost data, production plans, market shares, distribution,<br />

volumes, sales territories or markets, allocation of territories or customers (“Business Sensitive Information”).<br />

• The ICDA, its constituent bodies and all related social and other activities shall not be used for the purpose of<br />

bringing about or attempting to bring about, any understanding or agreement, whether written or oral, formal or<br />

informal, express or implicit between and among actual or potential competitors with regard to matters concerning<br />

their Business Sensitive Information.<br />

• The ICDA and each Member and Guest, in relation to the activities of the Association, shall be expected to use<br />

their best reasonable judgement to respect and comply with the letter and spirit of the Antitrust Laws and this<br />

Policy Statement.<br />

• ICDA Members are permitted to bring legal advisers to ICDA meetings and events (at Members’ own costs).<br />

• In order to minimize risk for the ICDA and its Members and Guests and consistent with the ICDA By-Laws, any<br />

behaviour inconsistent with this Policy will be dealt with in an appropriate manner by the ICDA Council and may<br />

result in suspension or termination of attendance privileges or membership.


Chrome: Stainless steel’s essential ingredient<br />

• Defining characteristic of stainless steel = Cr>10.5%<br />

• Common stainless steel grades contain 16-20% Cr<br />

• Production of ferritic grades consumes more primary ferrochrome than<br />

austenitic grades<br />

• Primary ferrochrome accounted for around 62% of chrome units in global<br />

stainless output in 2011<br />

Charge Cr HC FeCr MC FeCr LC FeCr<br />

% Carbon 4-7.5% 4-8% >2%


Chrome: Stainless steel’s essential ingredient<br />

• Roughly 75% of HC/Charge Chrome consumption<br />

(in gross volume terms) goes to stainless steel production<br />

• Production profiles for HC/Ch ferrochrome and stainless steel are closely correlated –<br />

although ferrochrome production growth has outperformed stainless steel since 2006<br />

• Chrome costs constitute roughly 12% of recent 304 CR strip price (basis: East China<br />

distributor price, Aug. <strong>2012</strong>)<br />

160<br />

Global HC/Ch FeCr production correlates closely with<br />

stainless steel output<br />

Chrome's relative contribution to cost of 304 CR strip<br />

(Chinese distributor basis)<br />

Index of production (2006=100)<br />

140<br />

120<br />

100<br />

80<br />

60<br />

40<br />

HC/Ch FeCr production (RHS)<br />

Global stainless steel production (LHS)<br />

50%<br />

45%<br />

40%<br />

35%<br />

30%<br />

25%<br />

20%<br />

15%<br />

10%<br />

12,4%<br />

45,6%<br />

41,9%<br />

20<br />

5%<br />

0<br />

Source: ICDA<br />

2006 2007 2008 2009 2010 2011<br />

0%<br />

Chrome Nickel Remainder*<br />

*Including Fe units, other costs, logistics to distributor, plus margins.<br />

Source: Steelhome, LME, ICDA


Setting the scene: Recent developments<br />

• Chinese and European prices have diverged since late 2011 – and the<br />

reasons for this relate to recent supply/demand developments<br />

140<br />

Ferrochrome prices: <br />

European spot vs. Chinese domes6c spot <br />

(US cents/lb. Cr unit) <br />

130<br />

120<br />

110<br />

100<br />

90<br />

80<br />

70<br />

EU transaction 49-51% FeCr FM<br />

Chinese HC FeCr 49-65 Cr%, domestic transaction<br />

60<br />

Jan-­‐06 Mar-­‐06 May-­‐06 Jul-­‐06 Sep-­‐06 Nov-­‐06 Jan-­‐07 Mar-­‐07 May-­‐07 Jul-­‐07 Sep-­‐07 Nov-­‐07 Jan-­‐08 Mar-­‐08 May-­‐08 Jul-­‐08 Sep-­‐08 Nov-­‐08 <br />

Source: Ryan's Notes


Recent developments: Supply<br />

• Chinese supply of HC/Ch FeCr has surged over the last two years – if anything,<br />

the Chinese market has become structurally oversupplied (Third quarter <strong>2012</strong>:<br />

estimate)<br />

3 000 000<br />

Quarterly Chinese HC/Ch FeCr output has consistently<br />

increased since 2010<br />

Rest of the world<br />

45%<br />

Chinese output as a % share of world output<br />

2 500 000<br />

Chinese HC/Ch output<br />

40%<br />

35%<br />

2 000 000<br />

30%<br />

25%<br />

tonnes<br />

1 500 000<br />

20%<br />

1 000 000<br />

15%<br />

10%<br />

500 000<br />

5%<br />

0<br />

Q1 10 Q2 10 Q3 10 Q4 10 Q1 11 Q2 11 Q3 11 Q4 11 Q1 12 Q2 12 Q3 12<br />

Source: ICDA<br />

0%<br />

Q1 10 Q2 10 Q3 10 Q4 10 Q1 11 Q2 11 Q3 11 Q4 11 Q1 12 Q2 12 Q3 12<br />

Source: ICDA


Recent developments: Supply<br />

• Energy-saving agreements led to a year-on-year drop of approx. 330,000t<br />

in South Africa charge chrome supply in <strong>2012</strong><br />

South African Charge Chrome Output - 2011 vs <strong>2012</strong><br />

1 000 000<br />

900 000<br />

800 000<br />

2011<br />

<strong>2012</strong>*<br />

700 000<br />

600 000<br />

tonnes<br />

500 000<br />

400 000<br />

300 000<br />

200 000<br />

100 000<br />

0<br />

Q1 Q2 Q3 Q4<br />

Source: ICDA


Recent developments: Demand<br />

• Stainless steel production growth has slowed so far in H1 <strong>2012</strong> – lowest rate<br />

of global growth since 2009<br />

• Short-lived period of restocking in Dec ‘11/Jan ‘12 gave way to bearishness in<br />

Q2 and early Q3 – as illustrated by nickel price changes<br />

50%<br />

Stainless steel production -- H1 <strong>2012</strong>* saw the lowest rate<br />

of annual growth since 2009<br />

30000 <br />

Nickel Spot Prices<br />

(USD/tonne)<br />

40%<br />

28000 <br />

Year-on-year % change<br />

30%<br />

20%<br />

10%<br />

0%<br />

-10%<br />

EU27<br />

China<br />

-20%<br />

Global<br />

-30%<br />

2007 2008 2009 2010 2011 <strong>2012</strong>*<br />

Source: ICDA, ISSF; *H1 on an annualized basis<br />

26000 <br />

24000 <br />

22000 <br />

20000 <br />

18000 <br />

16000 <br />

14000 <br />

12000 <br />

10000 <br />

03/07 07/07 10/07 01/08 04/08 07/08 10/08 <br />

Source: London Metal Exchange


Recent developments<br />

Returning to the original price chart…<br />

140<br />

130<br />

120<br />

110<br />

100<br />

90<br />

80<br />

70<br />

60<br />

Jan-­‐06 Apr-­‐06 Jul-­‐06 Oct-­‐06 Jan-­‐07 Apr-­‐07 Jul-­‐07 Oct-­‐07 Jan-­‐08 Apr-­‐08 Jul-­‐08 Oct-­‐08 <br />

Source: Ryan's Notes<br />

Ferrochrome prices:<br />

European spot vs. Chinese domestic spot<br />

(US cents/lb. Cr unit)<br />

EU transaction 49-51% FeCr FM<br />

Chinese HC FeCr 49-65 Cr%, domestic transaction<br />

Key points:<br />

• Surge in EU charge chrome<br />

price looks to have been a<br />

function of brief period of<br />

restocking and concerns about<br />

South African supply<br />

• Chinese prices also<br />

responded to brief period of<br />

restocking around turn of the<br />

year – but stable domestic<br />

supply and comparatively low<br />

demand growth has ensured<br />

lower prices in China


Longer-term outlook for HC/Ch FeCr:<br />

Prospects for Demand


Prospects for Demand: Stainless Steel output<br />

tonnes<br />

9 400 000<br />

9 200 000<br />

9 000 000<br />

8 800 000<br />

8 600 000<br />

8 400 000<br />

8 200 000<br />

8 000 000<br />

7 800 000<br />

Key points:<br />

• Global stainless steel output<br />

(melting basis) grew by average<br />

annual rate of around 3.6% between<br />

2006-11<br />

• Year-on-year growth dropped well<br />

below this level in Q1-2 <strong>2012</strong>, due to<br />

aggregate global destocking and<br />

weak demand<br />

• Q3-4 <strong>2012</strong> expected to see<br />

improved output growth – new<br />

Chinese capacity coming on stream,<br />

potentially favourable change in<br />

stocking cycle<br />

7 600 000<br />

Q1 2011 Q3 2011 Q1 <strong>2012</strong> Q3 <strong>2012</strong><br />

Source: ICDA; Q2-4 <strong>2012</strong> are forecasts<br />

• This scenario is largely dependent<br />

on conditions in China


Prospects for Demand: Stainless Steel output<br />

• China likely to remain the motor for stainless steel production growth in coming<br />

years – average annual growth for ex-China markets likely to be less than 1% for<br />

period 2007-2014<br />

World Stainless Steel output: China and the rest of<br />

the world<br />

45 000 000<br />

50%<br />

Year-on-year growth of stainless steel output: China<br />

has provided the lion's share of growth in recent<br />

years<br />

40 000 000<br />

35 000 000<br />

Remainder<br />

China<br />

40%<br />

Chinese output<br />

30 000 000<br />

30%<br />

tonnes<br />

25 000 000<br />

20 000 000<br />

20%<br />

World output<br />

15 000 000<br />

10%<br />

10 000 000<br />

5 000 000<br />

0%<br />

0<br />

2007 2008 2009 2010 2011 <strong>2012</strong>* 2013* 2014*<br />

Source: ICDA; <strong>2012</strong>-14 are forecasts<br />

-10%<br />

2007 2008 2009 2010 2011 <strong>2012</strong>* 2013* 2014*


Prospects for Demand: HC/Ch FeCr demand<br />

• Chinese stainless steel production has tended to rely on “primary” chrome units<br />

• Scrap ratios are already low – growth in use of “primary” chrome units may not<br />

in the near future outstrip growth in crude stainless steel output by as much as it<br />

did in recent past<br />

3 500 000<br />

3 000 000<br />

2 500 000<br />

The majority of the chrome in China’s stainless steel<br />

comes from primary ferrochrome<br />

Total chrome units in<br />

Stainless Steel<br />

Chrome units in "New<br />

Stainless"<br />

400<br />

350<br />

300<br />

Growth in primary ferrochrome consumption in<br />

stainless steel has outpaced the growth in total chrome<br />

units<br />

tonnes<br />

2 000 000<br />

1 500 000<br />

Index: 2006=100<br />

250<br />

200<br />

150<br />

1 000 000<br />

100<br />

Chrome units in "New<br />

Stainless"<br />

500 000<br />

50<br />

Total chrome units in<br />

Stainless Steel<br />

0<br />

2006 2007 2008 2009 2010 2011 <strong>2012</strong>* 2013*<br />

Source: ICDA; <strong>2012</strong>-14 are forecasts<br />

0<br />

2006 2007 2008 2009 2010 2011 <strong>2012</strong>* 2013*


Prospects for Demand: Alloy<br />

• The global alloy steel sector has increased its consumption of chrome units<br />

at a slightly faster rate than the stainless steel sector since 2006<br />

• A proportion of the chrome units consumed come from LC and MC FeCr, as<br />

well as HC FeCr<br />

2 000 000<br />

1 800 000<br />

1 600 000<br />

Chrome units (LC, MC and HC FeCr) consumed by global production<br />

of alloy steels and other special alloys<br />

tonnes<br />

1 400 000<br />

1 200 000<br />

1 000 000<br />

800 000<br />

600 000<br />

400 000<br />

200 000<br />

CAGR 2006-11: 6.27%<br />

0<br />

2006 2007 2008 2009 2010 2011<br />

Source: ICDA


Prospects for Demand: HC/Ch FeCr demand<br />

Projected consumption HC/Ch FeCr (gross volume)<br />

tonnes<br />

12 000 000<br />

10 000 000<br />

8 000 000<br />

6 000 000<br />

4 000 000<br />

2 000 000<br />

0<br />

2006 2007 2008 2009 2010 2011 <strong>2012</strong>* 2013*<br />

Source: ICDA; <strong>2012</strong>-13 are forecasts<br />

Ch/HC FeCr to stainless steels <br />

Ch/HC FeCr to non stainless and <br />

special alloys <br />

Key points<br />

• Y-o-y growth of 4% in <strong>2012</strong><br />

and up to 6% in 2013<br />

• Stainless steel output<br />

remains the main driver<br />

behind HC/Ch FeCr<br />

consumption<br />

• Rate of growth should<br />

outpace overall rate for<br />

stainless steel in <strong>2012</strong> on the<br />

back of marginally lower<br />

scrap ratios<br />

• Longer-term, substitution of<br />

austenitic grades should go<br />

on benefiting HC/Ch FeCr<br />

demand


Longer-term outlook for HC/Ch FeCr<br />

Prospects for Supply


Prospects for Supply<br />

• Transformation in Supply: China is on course to become the<br />

world’s largest ferrochrome producer this year<br />

Global HC/Ch Production - 2010<br />

Global HC/Ch Production – H1 <strong>2012</strong><br />

Africa<br />

Africa<br />

20,8%<br />

China<br />

India<br />

Remainder<br />

20%<br />

China<br />

India<br />

Remainder<br />

42,7%<br />

35%<br />

11,7%<br />

10%<br />

24,7%<br />

35%<br />

Total vol.: 8.94m tonnes<br />

Source: ICDA<br />

Total vol.: 4.55m tonnes<br />

Source: ICDA


Prospects for Supply<br />

• Key expansion projects due for commissioning prior to 2015: Outokumpu; ENRC;<br />

Xstrata Lion II…and several projects planned in China, notably the Shanxi Taigang<br />

Wanbang JV (300kt) and Mintal in Inner Mongolia (300kt)<br />

• The Chinese expansion projects depend on imported ore. This has proved viable in<br />

the recent past, as chrome ore has lost value relative to ferrochrome since 2010<br />

Chrome ore prices have been weaker than ferrochrome prices since mid-2010<br />

140<br />

130<br />

120<br />

Index: Jan 2010=100<br />

110<br />

100<br />

90<br />

80<br />

70<br />

Chinese HC FeCr import, transaction, US cents/lb Cr<br />

Turkish ore, cif China<br />

UG2 ore, cif China<br />

60<br />

Dec-05 Mar-06 Jun-06 Sep-06 Dec-06 Mar-07 Jun-07 Sep-07 Dec-07 Mar-08 Jun-08<br />

Source: Ryans Notes


Prospects for Supply: China<br />

Is there enough future chrome ore supply to satisfy China’s requirements?<br />

• China’s resort to South African UG2 chrome concentrate<br />

• Prospects for UG2 supply and price<br />

China's Imports of Chrome Ore - South African supply<br />

has taken market share<br />

UG2 beneficiation plant capacity<br />

7 000<br />

10 000 000<br />

Pakistan<br />

Oman<br />

9 000 000<br />

Turkey<br />

India<br />

6 000<br />

UG2 concentrator<br />

capacity<br />

8 000 000<br />

South Africa<br />

Remainder<br />

5 000<br />

7 000 000<br />

6 000 000<br />

5 000 000<br />

4 000 000<br />

3 000 000<br />

2 000 000<br />

1 000 000<br />

0<br />

2007 2008 2009 2010 2011 H1 <strong>2012</strong><br />

Source: ICDA<br />

'000 tonnes<br />

4 000<br />

3 000<br />

2 000<br />

1 000<br />

0<br />

Source: ICDA<br />

2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 <strong>2012</strong>* 2013*


Prospects for Supply: China<br />

How much of a threat to China would a ban/duty on South African chrome ore exports be?<br />

• No alternative to South African supply in event of ban<br />

• Modest duty may not have much impact – and would not alter UG2 concentrate supply<br />

growth, unless targeted. Alternative sources of supply could provide supplement<br />

China's Apparent Met-grade Chrome Ore Consumption (tonnes)<br />

12 000 000<br />

10 000 000<br />

8 000 000<br />

6 000 000<br />

<strong>2012</strong> onwards are forecasts<br />

4 000 000<br />

2 000 000<br />

0<br />

2006 2007 2008 2009 2010 2011 <strong>2012</strong> 2013 2014<br />

Source: ICDA


1 400 000<br />

1 200 000<br />

1 000 000<br />

Prospects for Supply: South Africa<br />

• Xstrata due to commission 360kt Lion II smelter before end of 2013 , but otherwise<br />

expansions will be limited by energy constraints<br />

• Energy capacity due to increase by 2015 – but the issue is relative cost vis-à-vis<br />

Chinese producers. Threat of periodic power shortages to remain next year.<br />

• Assuming increasing Chinese ferrochrome self-sufficiency, South Africa will have to<br />

tailor its output to fit demand from markets that are either shrinking or growing far<br />

slower than China<br />

China's imports of HC/Ch FeCr<br />

from Kazakhstan<br />

from South Africa<br />

Remainder<br />

Estimated Chinese HC/Ch FeCr requirement for future<br />

stainless steel output vs domestic supply<br />

5 000 000<br />

4 500 000<br />

4 000 000<br />

3 500 000<br />

tonnes<br />

800 000<br />

600 000<br />

400 000<br />

tonnes<br />

3 000 000<br />

2 500 000<br />

2 000 000<br />

1 500 000<br />

1 000 000<br />

Gross volume HC/Ch<br />

FeCr used in SS<br />

production tonnes<br />

Chinese production<br />

200 000<br />

500 000<br />

0<br />

Jan-July 2010 Jan-July 2011 Jan-July <strong>2012</strong><br />

Source: ICDA<br />

0<br />

2006 2007 2008 2009 2010 2011 <strong>2012</strong>* 2013* 2014*<br />

Source: ICDA; * connotes forecast


1 200<br />

Prospects for Supply: South Africa<br />

• Ex-China markets have shown patchy demand – Europe’s imports of charge chrome<br />

to date in <strong>2012</strong> have been buoyed by early year restocking, but since end of Q1<br />

activity has been slow<br />

• Short term, South African supply will probably compensate in Q3-4 for some of the<br />

production cuts earlier this year<br />

• Longer term, the expansion at Outokumpu appears to increase the chances of<br />

Europe’s external demand for HC/Ch declining<br />

South Africa's main charge chrome export markets<br />

Outokumpu's FeCr expansion could reduce European<br />

import demand, which would impact S.African producers<br />

2 100 000<br />

1 000<br />

1 900 000<br />

1 700 000<br />

'000 tonnes<br />

800<br />

600<br />

400<br />

EU27<br />

Japan<br />

Taiwan<br />

tonnes<br />

1 500 000<br />

1 300 000<br />

1 100 000<br />

900 000<br />

HC Ferrochrome imports (C>4%)<br />

tonnes<br />

200<br />

700 000<br />

HC Ferrochrome apparent<br />

consumption (C>4%) tonnes<br />

0<br />

2006 2007 2008 2009 2010 2011 <strong>2012</strong>*<br />

Source: ICDA, <strong>2012</strong>*= Jan-May annualised<br />

500 000<br />

Source: ICDA<br />

2006 2007 2008 2009 2010 2011 <strong>2012</strong>* 2013* 2014* 2015*


Conclusions<br />

• Pricing developments so far this year point to a divergence<br />

between the Chinese and ex-Chinese markets for HC/Ch FeCr – the<br />

influential factors behind this have been growing Chinese supply and<br />

contracting South African supply<br />

• Stainless steel production likely to grow at 4%+ in <strong>2012</strong> – but most of<br />

that increase will be due to growth in China<br />

• HC/Ch FeCr consumption growth likely to exceed stainless steel<br />

production growth, but only modestly<br />

• Obstacles to China becoming increasingly self-sufficient in HC/Ch FeCr<br />

over the next few years do not look especially severe – sufficient<br />

chrome ore supply should be available<br />

• China’s self-sufficiency displaces demand for South African supply –<br />

South Africa producers will have to tailor supply to slower-growing<br />

markets until they become more cost competitive


Thank you for your attention<br />

www.<strong>icda</strong>cr.com

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