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Ferrochrome Market Overview<br />
Sheraz Neffati<br />
ICDA Chromium <strong>2012</strong> - Stockholm – December 6,<strong>2012</strong>
ICDA: Competition / Antitrust Policy<br />
Statement and Guidelines<br />
• The activities of the ICDA are not and shall not be intended to restrain competition or to inflict prejudice or harm on<br />
consumers. The inherent purpose and objectives of the ICDA are to promote free competition and to provide<br />
benefit to consumers.<br />
• In connection with membership and participation in the ICDA and related activities, there shall be no discussion,<br />
communication or disclosure among Members or Guests which are actual or potential competitors of any of the<br />
following individual company information: prices, discounts or terms or conditions of sale of products or services,<br />
pricing methods, profits, profit margins or production cost data, production plans, market shares, distribution,<br />
volumes, sales territories or markets, allocation of territories or customers (“Business Sensitive Information”).<br />
• The ICDA, its constituent bodies and all related social and other activities shall not be used for the purpose of<br />
bringing about or attempting to bring about, any understanding or agreement, whether written or oral, formal or<br />
informal, express or implicit between and among actual or potential competitors with regard to matters concerning<br />
their Business Sensitive Information.<br />
• The ICDA and each Member and Guest, in relation to the activities of the Association, shall be expected to use<br />
their best reasonable judgement to respect and comply with the letter and spirit of the Antitrust Laws and this<br />
Policy Statement.<br />
• ICDA Members are permitted to bring legal advisers to ICDA meetings and events (at Members’ own costs).<br />
• In order to minimize risk for the ICDA and its Members and Guests and consistent with the ICDA By-Laws, any<br />
behaviour inconsistent with this Policy will be dealt with in an appropriate manner by the ICDA Council and may<br />
result in suspension or termination of attendance privileges or membership.
Chrome: Stainless steel’s essential ingredient<br />
• Defining characteristic of stainless steel = Cr>10.5%<br />
• Common stainless steel grades contain 16-20% Cr<br />
• Production of ferritic grades consumes more primary ferrochrome than<br />
austenitic grades<br />
• Primary ferrochrome accounted for around 62% of chrome units in global<br />
stainless output in 2011<br />
Charge Cr HC FeCr MC FeCr LC FeCr<br />
% Carbon 4-7.5% 4-8% >2%
Chrome: Stainless steel’s essential ingredient<br />
• Roughly 75% of HC/Charge Chrome consumption<br />
(in gross volume terms) goes to stainless steel production<br />
• Production profiles for HC/Ch ferrochrome and stainless steel are closely correlated –<br />
although ferrochrome production growth has outperformed stainless steel since 2006<br />
• Chrome costs constitute roughly 12% of recent 304 CR strip price (basis: East China<br />
distributor price, Aug. <strong>2012</strong>)<br />
160<br />
Global HC/Ch FeCr production correlates closely with<br />
stainless steel output<br />
Chrome's relative contribution to cost of 304 CR strip<br />
(Chinese distributor basis)<br />
Index of production (2006=100)<br />
140<br />
120<br />
100<br />
80<br />
60<br />
40<br />
HC/Ch FeCr production (RHS)<br />
Global stainless steel production (LHS)<br />
50%<br />
45%<br />
40%<br />
35%<br />
30%<br />
25%<br />
20%<br />
15%<br />
10%<br />
12,4%<br />
45,6%<br />
41,9%<br />
20<br />
5%<br />
0<br />
Source: ICDA<br />
2006 2007 2008 2009 2010 2011<br />
0%<br />
Chrome Nickel Remainder*<br />
*Including Fe units, other costs, logistics to distributor, plus margins.<br />
Source: Steelhome, LME, ICDA
Setting the scene: Recent developments<br />
• Chinese and European prices have diverged since late 2011 – and the<br />
reasons for this relate to recent supply/demand developments<br />
140<br />
Ferrochrome prices: <br />
European spot vs. Chinese domes6c spot <br />
(US cents/lb. Cr unit) <br />
130<br />
120<br />
110<br />
100<br />
90<br />
80<br />
70<br />
EU transaction 49-51% FeCr FM<br />
Chinese HC FeCr 49-65 Cr%, domestic transaction<br />
60<br />
Jan-‐06 Mar-‐06 May-‐06 Jul-‐06 Sep-‐06 Nov-‐06 Jan-‐07 Mar-‐07 May-‐07 Jul-‐07 Sep-‐07 Nov-‐07 Jan-‐08 Mar-‐08 May-‐08 Jul-‐08 Sep-‐08 Nov-‐08 <br />
Source: Ryan's Notes
Recent developments: Supply<br />
• Chinese supply of HC/Ch FeCr has surged over the last two years – if anything,<br />
the Chinese market has become structurally oversupplied (Third quarter <strong>2012</strong>:<br />
estimate)<br />
3 000 000<br />
Quarterly Chinese HC/Ch FeCr output has consistently<br />
increased since 2010<br />
Rest of the world<br />
45%<br />
Chinese output as a % share of world output<br />
2 500 000<br />
Chinese HC/Ch output<br />
40%<br />
35%<br />
2 000 000<br />
30%<br />
25%<br />
tonnes<br />
1 500 000<br />
20%<br />
1 000 000<br />
15%<br />
10%<br />
500 000<br />
5%<br />
0<br />
Q1 10 Q2 10 Q3 10 Q4 10 Q1 11 Q2 11 Q3 11 Q4 11 Q1 12 Q2 12 Q3 12<br />
Source: ICDA<br />
0%<br />
Q1 10 Q2 10 Q3 10 Q4 10 Q1 11 Q2 11 Q3 11 Q4 11 Q1 12 Q2 12 Q3 12<br />
Source: ICDA
Recent developments: Supply<br />
• Energy-saving agreements led to a year-on-year drop of approx. 330,000t<br />
in South Africa charge chrome supply in <strong>2012</strong><br />
South African Charge Chrome Output - 2011 vs <strong>2012</strong><br />
1 000 000<br />
900 000<br />
800 000<br />
2011<br />
<strong>2012</strong>*<br />
700 000<br />
600 000<br />
tonnes<br />
500 000<br />
400 000<br />
300 000<br />
200 000<br />
100 000<br />
0<br />
Q1 Q2 Q3 Q4<br />
Source: ICDA
Recent developments: Demand<br />
• Stainless steel production growth has slowed so far in H1 <strong>2012</strong> – lowest rate<br />
of global growth since 2009<br />
• Short-lived period of restocking in Dec ‘11/Jan ‘12 gave way to bearishness in<br />
Q2 and early Q3 – as illustrated by nickel price changes<br />
50%<br />
Stainless steel production -- H1 <strong>2012</strong>* saw the lowest rate<br />
of annual growth since 2009<br />
30000 <br />
Nickel Spot Prices<br />
(USD/tonne)<br />
40%<br />
28000 <br />
Year-on-year % change<br />
30%<br />
20%<br />
10%<br />
0%<br />
-10%<br />
EU27<br />
China<br />
-20%<br />
Global<br />
-30%<br />
2007 2008 2009 2010 2011 <strong>2012</strong>*<br />
Source: ICDA, ISSF; *H1 on an annualized basis<br />
26000 <br />
24000 <br />
22000 <br />
20000 <br />
18000 <br />
16000 <br />
14000 <br />
12000 <br />
10000 <br />
03/07 07/07 10/07 01/08 04/08 07/08 10/08 <br />
Source: London Metal Exchange
Recent developments<br />
Returning to the original price chart…<br />
140<br />
130<br />
120<br />
110<br />
100<br />
90<br />
80<br />
70<br />
60<br />
Jan-‐06 Apr-‐06 Jul-‐06 Oct-‐06 Jan-‐07 Apr-‐07 Jul-‐07 Oct-‐07 Jan-‐08 Apr-‐08 Jul-‐08 Oct-‐08 <br />
Source: Ryan's Notes<br />
Ferrochrome prices:<br />
European spot vs. Chinese domestic spot<br />
(US cents/lb. Cr unit)<br />
EU transaction 49-51% FeCr FM<br />
Chinese HC FeCr 49-65 Cr%, domestic transaction<br />
Key points:<br />
• Surge in EU charge chrome<br />
price looks to have been a<br />
function of brief period of<br />
restocking and concerns about<br />
South African supply<br />
• Chinese prices also<br />
responded to brief period of<br />
restocking around turn of the<br />
year – but stable domestic<br />
supply and comparatively low<br />
demand growth has ensured<br />
lower prices in China
Longer-term outlook for HC/Ch FeCr:<br />
Prospects for Demand
Prospects for Demand: Stainless Steel output<br />
tonnes<br />
9 400 000<br />
9 200 000<br />
9 000 000<br />
8 800 000<br />
8 600 000<br />
8 400 000<br />
8 200 000<br />
8 000 000<br />
7 800 000<br />
Key points:<br />
• Global stainless steel output<br />
(melting basis) grew by average<br />
annual rate of around 3.6% between<br />
2006-11<br />
• Year-on-year growth dropped well<br />
below this level in Q1-2 <strong>2012</strong>, due to<br />
aggregate global destocking and<br />
weak demand<br />
• Q3-4 <strong>2012</strong> expected to see<br />
improved output growth – new<br />
Chinese capacity coming on stream,<br />
potentially favourable change in<br />
stocking cycle<br />
7 600 000<br />
Q1 2011 Q3 2011 Q1 <strong>2012</strong> Q3 <strong>2012</strong><br />
Source: ICDA; Q2-4 <strong>2012</strong> are forecasts<br />
• This scenario is largely dependent<br />
on conditions in China
Prospects for Demand: Stainless Steel output<br />
• China likely to remain the motor for stainless steel production growth in coming<br />
years – average annual growth for ex-China markets likely to be less than 1% for<br />
period 2007-2014<br />
World Stainless Steel output: China and the rest of<br />
the world<br />
45 000 000<br />
50%<br />
Year-on-year growth of stainless steel output: China<br />
has provided the lion's share of growth in recent<br />
years<br />
40 000 000<br />
35 000 000<br />
Remainder<br />
China<br />
40%<br />
Chinese output<br />
30 000 000<br />
30%<br />
tonnes<br />
25 000 000<br />
20 000 000<br />
20%<br />
World output<br />
15 000 000<br />
10%<br />
10 000 000<br />
5 000 000<br />
0%<br />
0<br />
2007 2008 2009 2010 2011 <strong>2012</strong>* 2013* 2014*<br />
Source: ICDA; <strong>2012</strong>-14 are forecasts<br />
-10%<br />
2007 2008 2009 2010 2011 <strong>2012</strong>* 2013* 2014*
Prospects for Demand: HC/Ch FeCr demand<br />
• Chinese stainless steel production has tended to rely on “primary” chrome units<br />
• Scrap ratios are already low – growth in use of “primary” chrome units may not<br />
in the near future outstrip growth in crude stainless steel output by as much as it<br />
did in recent past<br />
3 500 000<br />
3 000 000<br />
2 500 000<br />
The majority of the chrome in China’s stainless steel<br />
comes from primary ferrochrome<br />
Total chrome units in<br />
Stainless Steel<br />
Chrome units in "New<br />
Stainless"<br />
400<br />
350<br />
300<br />
Growth in primary ferrochrome consumption in<br />
stainless steel has outpaced the growth in total chrome<br />
units<br />
tonnes<br />
2 000 000<br />
1 500 000<br />
Index: 2006=100<br />
250<br />
200<br />
150<br />
1 000 000<br />
100<br />
Chrome units in "New<br />
Stainless"<br />
500 000<br />
50<br />
Total chrome units in<br />
Stainless Steel<br />
0<br />
2006 2007 2008 2009 2010 2011 <strong>2012</strong>* 2013*<br />
Source: ICDA; <strong>2012</strong>-14 are forecasts<br />
0<br />
2006 2007 2008 2009 2010 2011 <strong>2012</strong>* 2013*
Prospects for Demand: Alloy<br />
• The global alloy steel sector has increased its consumption of chrome units<br />
at a slightly faster rate than the stainless steel sector since 2006<br />
• A proportion of the chrome units consumed come from LC and MC FeCr, as<br />
well as HC FeCr<br />
2 000 000<br />
1 800 000<br />
1 600 000<br />
Chrome units (LC, MC and HC FeCr) consumed by global production<br />
of alloy steels and other special alloys<br />
tonnes<br />
1 400 000<br />
1 200 000<br />
1 000 000<br />
800 000<br />
600 000<br />
400 000<br />
200 000<br />
CAGR 2006-11: 6.27%<br />
0<br />
2006 2007 2008 2009 2010 2011<br />
Source: ICDA
Prospects for Demand: HC/Ch FeCr demand<br />
Projected consumption HC/Ch FeCr (gross volume)<br />
tonnes<br />
12 000 000<br />
10 000 000<br />
8 000 000<br />
6 000 000<br />
4 000 000<br />
2 000 000<br />
0<br />
2006 2007 2008 2009 2010 2011 <strong>2012</strong>* 2013*<br />
Source: ICDA; <strong>2012</strong>-13 are forecasts<br />
Ch/HC FeCr to stainless steels <br />
Ch/HC FeCr to non stainless and <br />
special alloys <br />
Key points<br />
• Y-o-y growth of 4% in <strong>2012</strong><br />
and up to 6% in 2013<br />
• Stainless steel output<br />
remains the main driver<br />
behind HC/Ch FeCr<br />
consumption<br />
• Rate of growth should<br />
outpace overall rate for<br />
stainless steel in <strong>2012</strong> on the<br />
back of marginally lower<br />
scrap ratios<br />
• Longer-term, substitution of<br />
austenitic grades should go<br />
on benefiting HC/Ch FeCr<br />
demand
Longer-term outlook for HC/Ch FeCr<br />
Prospects for Supply
Prospects for Supply<br />
• Transformation in Supply: China is on course to become the<br />
world’s largest ferrochrome producer this year<br />
Global HC/Ch Production - 2010<br />
Global HC/Ch Production – H1 <strong>2012</strong><br />
Africa<br />
Africa<br />
20,8%<br />
China<br />
India<br />
Remainder<br />
20%<br />
China<br />
India<br />
Remainder<br />
42,7%<br />
35%<br />
11,7%<br />
10%<br />
24,7%<br />
35%<br />
Total vol.: 8.94m tonnes<br />
Source: ICDA<br />
Total vol.: 4.55m tonnes<br />
Source: ICDA
Prospects for Supply<br />
• Key expansion projects due for commissioning prior to 2015: Outokumpu; ENRC;<br />
Xstrata Lion II…and several projects planned in China, notably the Shanxi Taigang<br />
Wanbang JV (300kt) and Mintal in Inner Mongolia (300kt)<br />
• The Chinese expansion projects depend on imported ore. This has proved viable in<br />
the recent past, as chrome ore has lost value relative to ferrochrome since 2010<br />
Chrome ore prices have been weaker than ferrochrome prices since mid-2010<br />
140<br />
130<br />
120<br />
Index: Jan 2010=100<br />
110<br />
100<br />
90<br />
80<br />
70<br />
Chinese HC FeCr import, transaction, US cents/lb Cr<br />
Turkish ore, cif China<br />
UG2 ore, cif China<br />
60<br />
Dec-05 Mar-06 Jun-06 Sep-06 Dec-06 Mar-07 Jun-07 Sep-07 Dec-07 Mar-08 Jun-08<br />
Source: Ryans Notes
Prospects for Supply: China<br />
Is there enough future chrome ore supply to satisfy China’s requirements?<br />
• China’s resort to South African UG2 chrome concentrate<br />
• Prospects for UG2 supply and price<br />
China's Imports of Chrome Ore - South African supply<br />
has taken market share<br />
UG2 beneficiation plant capacity<br />
7 000<br />
10 000 000<br />
Pakistan<br />
Oman<br />
9 000 000<br />
Turkey<br />
India<br />
6 000<br />
UG2 concentrator<br />
capacity<br />
8 000 000<br />
South Africa<br />
Remainder<br />
5 000<br />
7 000 000<br />
6 000 000<br />
5 000 000<br />
4 000 000<br />
3 000 000<br />
2 000 000<br />
1 000 000<br />
0<br />
2007 2008 2009 2010 2011 H1 <strong>2012</strong><br />
Source: ICDA<br />
'000 tonnes<br />
4 000<br />
3 000<br />
2 000<br />
1 000<br />
0<br />
Source: ICDA<br />
2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 <strong>2012</strong>* 2013*
Prospects for Supply: China<br />
How much of a threat to China would a ban/duty on South African chrome ore exports be?<br />
• No alternative to South African supply in event of ban<br />
• Modest duty may not have much impact – and would not alter UG2 concentrate supply<br />
growth, unless targeted. Alternative sources of supply could provide supplement<br />
China's Apparent Met-grade Chrome Ore Consumption (tonnes)<br />
12 000 000<br />
10 000 000<br />
8 000 000<br />
6 000 000<br />
<strong>2012</strong> onwards are forecasts<br />
4 000 000<br />
2 000 000<br />
0<br />
2006 2007 2008 2009 2010 2011 <strong>2012</strong> 2013 2014<br />
Source: ICDA
1 400 000<br />
1 200 000<br />
1 000 000<br />
Prospects for Supply: South Africa<br />
• Xstrata due to commission 360kt Lion II smelter before end of 2013 , but otherwise<br />
expansions will be limited by energy constraints<br />
• Energy capacity due to increase by 2015 – but the issue is relative cost vis-à-vis<br />
Chinese producers. Threat of periodic power shortages to remain next year.<br />
• Assuming increasing Chinese ferrochrome self-sufficiency, South Africa will have to<br />
tailor its output to fit demand from markets that are either shrinking or growing far<br />
slower than China<br />
China's imports of HC/Ch FeCr<br />
from Kazakhstan<br />
from South Africa<br />
Remainder<br />
Estimated Chinese HC/Ch FeCr requirement for future<br />
stainless steel output vs domestic supply<br />
5 000 000<br />
4 500 000<br />
4 000 000<br />
3 500 000<br />
tonnes<br />
800 000<br />
600 000<br />
400 000<br />
tonnes<br />
3 000 000<br />
2 500 000<br />
2 000 000<br />
1 500 000<br />
1 000 000<br />
Gross volume HC/Ch<br />
FeCr used in SS<br />
production tonnes<br />
Chinese production<br />
200 000<br />
500 000<br />
0<br />
Jan-July 2010 Jan-July 2011 Jan-July <strong>2012</strong><br />
Source: ICDA<br />
0<br />
2006 2007 2008 2009 2010 2011 <strong>2012</strong>* 2013* 2014*<br />
Source: ICDA; * connotes forecast
1 200<br />
Prospects for Supply: South Africa<br />
• Ex-China markets have shown patchy demand – Europe’s imports of charge chrome<br />
to date in <strong>2012</strong> have been buoyed by early year restocking, but since end of Q1<br />
activity has been slow<br />
• Short term, South African supply will probably compensate in Q3-4 for some of the<br />
production cuts earlier this year<br />
• Longer term, the expansion at Outokumpu appears to increase the chances of<br />
Europe’s external demand for HC/Ch declining<br />
South Africa's main charge chrome export markets<br />
Outokumpu's FeCr expansion could reduce European<br />
import demand, which would impact S.African producers<br />
2 100 000<br />
1 000<br />
1 900 000<br />
1 700 000<br />
'000 tonnes<br />
800<br />
600<br />
400<br />
EU27<br />
Japan<br />
Taiwan<br />
tonnes<br />
1 500 000<br />
1 300 000<br />
1 100 000<br />
900 000<br />
HC Ferrochrome imports (C>4%)<br />
tonnes<br />
200<br />
700 000<br />
HC Ferrochrome apparent<br />
consumption (C>4%) tonnes<br />
0<br />
2006 2007 2008 2009 2010 2011 <strong>2012</strong>*<br />
Source: ICDA, <strong>2012</strong>*= Jan-May annualised<br />
500 000<br />
Source: ICDA<br />
2006 2007 2008 2009 2010 2011 <strong>2012</strong>* 2013* 2014* 2015*
Conclusions<br />
• Pricing developments so far this year point to a divergence<br />
between the Chinese and ex-Chinese markets for HC/Ch FeCr – the<br />
influential factors behind this have been growing Chinese supply and<br />
contracting South African supply<br />
• Stainless steel production likely to grow at 4%+ in <strong>2012</strong> – but most of<br />
that increase will be due to growth in China<br />
• HC/Ch FeCr consumption growth likely to exceed stainless steel<br />
production growth, but only modestly<br />
• Obstacles to China becoming increasingly self-sufficient in HC/Ch FeCr<br />
over the next few years do not look especially severe – sufficient<br />
chrome ore supply should be available<br />
• China’s self-sufficiency displaces demand for South African supply –<br />
South Africa producers will have to tailor supply to slower-growing<br />
markets until they become more cost competitive
Thank you for your attention<br />
www.<strong>icda</strong>cr.com