Threading Solutions - Vargus

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Grades and their Applications Grade Application Sample VTX First Choice grade for general use. A tough sub-micron substrate with TiAlN coating. Provides good fracture toughness and excellent wear resistance. VCB Vardex Sintered chipbreaker for general use. The combination of sintered chipbreaker with ground profile provides excellent chip control and high quality of thread. TiAlN coating. <strong>Threading</strong> Technical Data VM7 Premium grade for stainless steel. Extra tough coating. Special multi-layer PVD coating guaranteeing higher resistance to wear in Stainless Steel application. VKX High hardness substrate for steels, stainless steel, non ferrous & aluminium. Recommended for rigid machine conditions. TiN coating. VK2 The uncoated grade for nonferrours, aluminium, high temperature and titanium alloys. VK2P The uncoated grade for nonferrours, aluminium, high temperature and titanium alloys. VK2P - with polished chipbreaker for high quality surface finish on aluminium. VKP General use carbide grade for Mini inserts (IC5.0L, IC6.0). TiN coated VHX General use HSS grade for Mini inserts (IC5.0L, IC6.0). For machining at low cutting speed. TiN coated VBX General use carbide grade for Mini inserts (IC4.0). TiCN coated VMX General use carbide grade for Micro inserts. TiN coated 125
Recommended Grades and Cutting Speeds Vc [ft/min] (Not including Mini & Micro) Vc[ft/min] Material Unalloyed steel Low carbon (C=0.1-0.25 %) Hardness Brinell HB 125 First choice VTX 377-623 VCB 377-623 Coated VM7 VKX 459-656 Uncoated VK2 / VK2P Medium carbon (C=0.25-0.55 %) 150 328-574 328-541 394-590 High carbon (C=0.55-0.85 %) 170 295-541 295-508 361-590 <strong>Threading</strong> Technical Data P Low alloy steel Non hardened (alloying elements 5%) Hardened Hardened High alloy steel Annealed (alloying elements > 5%) Hardened 180 275 350 200 325 279-476 246-459 230-443 230-361 164-328 328-590 246-459 230-443 262-394 164-328 328-508 295-476 262-443 230-377 164-328 Cast steel Low alloy (alloying elements 5%) 200 225 246-459 197-394 230-426 197-394 Stainless steel Feritic Non hardened Hardened 200 330 230-426 197-377 230-426 164-312 230-492 197-410 230-394 197-312 Stainless steel Austenitic Austenitic Super austenitic 180 200 295-459 131-361 262-394 98-328 295-525 131-394 230-328 131-295 M Stainless steel Cast feritic Stainless steel Cast austenitic Non hardened Hardened Austenitic Hardened 200 330 200 330 295-394 213-361 279-361 197-328 328-394 213-361 279-361 197-328 295-492 213-394 279-394 197-361 262-361 213-361 279-328 197-328 High temperature alloys Annealed(Iron based) Aged (Iron based) 200 280 148-197 98-164 148-197 98-164 98-164 82-131 Annealed(Nickel or Cobalt based) 250 66-98 66-98 66-98 Aged (Nickel or Cobalt based) 350 49-82 49-82 49-82 Titanium alloys Pure 99.5 Ti a+b alloys 400Rm 1050Rm 495-558 164-230 459-558 164-230 197-328 131-197 Extra hard steel Malleable cast iron Hardened & tempered Ferritic (short chips) Pearlitic (long chips) 55HRc 130 230 148-197 230-525 197-476 148-197 230-394 230-394 148-197 Grey cast iron Low tensile strength High tensile strength 180 260 230-426 197-377 230-426 197-328 K Nodular SG iron Aluminium alloys Wrought Aluminium alloys Aluminium alloys Copper and copper alloys Feritic Pearlitic non aging Aged Cast Cast & aged Cast Si 13-22% Brass Bronze and non leaded copper 160 260 60 100 75 90 130 90 100 410-525 295-394 328-1197 262-722 656-1312 656-918 197-590 262-738 262-836 410-525 295-394 328-820 262-590 656-1312 656-918 197-492 262-689 262-689 328-787 262-558 262-656 262-656 328-820 262-525 262-394 230-328 164-394 230-558 230-558 Calculation of N [RPM] N = V c = 12 x Vc p x D N x p x D 12 N D Vc N - Revolution Per Minute [RPM] V c - Cutting Speed [ft/min] D - Workpiece Diameter [inch] 126
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Turning and Milling Catalog Thread
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VARGUS Number one in threading VARG
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TURNING Thread Turning System - Ext
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Thread Turning System - External St
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Tooling recommendation for a given
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Threading Inserts THREAD TURNING IN
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Y Threading Inserts Partial Profile
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Threading Inserts Partial Profile 6
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Threading Inserts Partial Profile 5
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Y Threading Inserts American UN Ext
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Threading Inserts American UN (con
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Y Y Threading Inserts American UN (
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Y Threading Inserts American UNC (c
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Threading Inserts American UN (con
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Y Y Threading Inserts ISO Metric Ex
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Threading Inserts ISO Metric (con
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Y Y Threading Inserts ISO Metric (c
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Y Threading Inserts ISO Metric (con
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Threading Inserts ISO Metric (con
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Y Y Threading Inserts UNJ (con’t)
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Y Y Threading Inserts UNJ (con’t)
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Y Y Threading Inserts NPT External
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Y Y Y Threading Inserts NPT (con’
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Y Y Y Threading Inserts NPTF Extern
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Threading Inserts NPTF (con’t) In
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Y X X X Y T Threading Inserts Ameri
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Threading Inserts American ACME (co
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Y Y X Threading Inserts Stub ACME (
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Y Y Threading Inserts American Butt
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Y Threading Inserts Whitworth for B
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Y Threading Inserts Whitworth for B
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Y Y Threading Inserts Whitworth for
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Threading Inserts Whitworth for BSW
Page 75 and 76: Y Y Threading Inserts BSPT (con’t
Page 77 and 78: Y X X X Y T Threading Inserts Trape
Page 79 and 80: Y X Threading Inserts Trapez (DIN 1
Page 81 and 82: X Y Threading Inserts Round (DIN 20
Page 83 and 84: X Y Y Threading Inserts API Buttres
Page 85 and 86: Y Y Y Threading Inserts API Round C
Page 87 and 88: Y X Threading Inserts EL-Extreme Li
Page 89 and 90: Y Y Threading Inserts MJ (ISO 5855)
Page 91 and 92: Y X Threading Inserts Metric Buttre
Page 93 and 94: Y Threading Inserts Pg (DIN 40430)
Page 95 and 96: TURNING TOOLHOLDERS Contents Thread
Page 97 and 98: External Toolholders 2° Thread Tur
Page 99 and 100: External Toolholders 2° Thread Tur
Page 101 and 102: External Toolholders Thread Turning
Page 103 and 104: External Toolholders Thread Turning
Page 105 and 106: Internal Toolholders Thread Turning
Page 117 and 118: Thread Turning Toolholders 116
Page 119 and 120: THREAD TURNING TECHNICAL DATA Conte
Page 121 and 122: Machining a Multi-Start Thread A th
Page 123 and 124: Calculating the Helix Angle and Cho
Page 125: Anvils Threading Technical Data Res
Page 129 and 130: Number of Passes Pitch mm 0.50 0.75
Page 131 and 132: Radial infeed per pass Threading Te
Page 137 and 138: Number of Passes and Depth of Cut p
Page 139 and 140: 5 Choose the Correct Anvil Anvil ch
Page 141 and 142: 5 6 Choose the Correct Anvil (see p
Page 143 and 144: Threading Technical Data 142
Page 145 and 146: GROOVING INSERTS Contents Grooving
Page 147 and 148: I C I C DIN 471 Retaining Ring Groo
Page 149 and 150: Grooving Inserts 148 m L2 L t B F W
Page 151 and 152: I C CIRCLIP Inch Standard External
Page 153 and 154: Grooving Inserts 152 L2 L t B F W L
Page 155 and 156: Grooving Inserts 154 R L t B F W L1
Page 157 and 158: IC IC DIN 76 Thread Undercuts (For
Page 159 and 160: Circlip - Face Grooves Internal W F
Page 161 and 162: GROOVING TOOLHOLDERS Contents Exter
Page 163 and 164: Internal Toolholders d Double Ended
Page 165 and 166: Internal Toolholders D D1 A L1 L Mi
Page 167 and 168: Grooving Technical Data Recommended
Page 169 and 170: BORING INSERTS VARDEX Ordering Code
Page 171 and 172: Internal IC T R 7° WC0W inserts fo
Page 173 and 174: Micro Tooling Internal F 25° R S L
Page 175 and 176: Micro Tooling Internal L R0.2 F W d
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BORING TOOLHOLDERS ÃVARDEX Orderin
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Series B - Boring Bars D1 A* Alloy
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Series F - Boring Bars D1 A Alloy S
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Internal Toolholders (con’t) Sing
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BORING TECHNICAL DATA Spare Parts P
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Boring Technical Data 186
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TM Inserts MILLING The Right Tool f
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TM Inserts Thread Milling Methods E
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TM Inserts Tooling recommendation*
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TM Inserts THREAD MILLING INSERTS V
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TM Inserts American UN (Con’t) Ex
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TM Inserts American UN (Con’t) In
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TM Inserts American UN (Con’t) Ex
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TM Inserts UNJ External / Internal
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TM Inserts ISO Metric (Con’t) Ext
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TM Inserts ISO Metric (Con’t) Ext
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TM Inserts NPT External / Internal
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TM Inserts NPS External / Internal
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TM Inserts W for BSW only (Con’t)
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TM Inserts W for BSW, BSP (Con’t)
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TM Inserts ACME Internal L Le 29°
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TM Inserts 226
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MILLING TOOLHOLDERS Contents TM Hol
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External and Internal Toolholders L
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Spare Parts For VARDEX TM and TMSH
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THREAD MILLING SOLID CARBIDE Conten
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ISO Metric Internal 1/4P Internal 6
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Whitworth External / Internal R0.13
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American UN 1/4P Internal 60° Le D
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NPT External / Internal 30° 30° I
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BSPT External / Internal R0.137P 27
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250
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THREAD MILLING TECHNICAL DATA About
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Workpiece Threading Tool Threading
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Appendix C List of “G” Codes (I
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Recommended Grades, Cutting Speeds
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Minimum Bore Diameters for Thread M
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GROOVE MILLING INSERTS VARDEX Order
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Circlip DIN 471/472 External / Inte
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Grooving Inserts 266
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Toolholders D2 tmax. L L1 d D1 Mult
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Grooving Holders 270
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Recommended Grades, Cutting Speeds
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Threading Solutions - Vargus

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