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Threading Solutions - Vargus

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3.<br />

Tangential Line Approach<br />

This method is very simple, and has all of the advantages of the tangential arc method. However, it is applicable<br />

only with external threads.<br />

External Thread<br />

2<br />

3<br />

1<br />

4<br />

D2<br />

<strong>Threading</strong> Tool<br />

D1<br />

Workpiece<br />

1-2: radial entry with simultaneous feed along z axis<br />

2-3: helical movement during one full orbit (360º)<br />

3-4: radial exit<br />

Preparing for the Thread Milling Operation<br />

1.<br />

Calculation of Rotational Velocity and Feed at the Cutting Edge<br />

N =<br />

12 x V<br />

þ x D 2<br />

V = N x þ x D 2<br />

12<br />

F 1 = N x z x f<br />

N - Rotational Velocity [R.P.M.]<br />

V - Cutting Speed [ft/min]<br />

D 2 - Toolholder Cutting Dia. [inch]<br />

F 1 - Tool Feed Rate at the Cutting Egde [inch/min]<br />

z - No. of Cutting Edges<br />

f - Feed per Tooth per Rotation [inch/rev]<br />

N<br />

D 2<br />

Vc<br />

TM Technical Data<br />

2.<br />

Calculation of Feed Rates at the Tool Center Line<br />

ØDo<br />

Thread<br />

F2=<br />

F1=<br />

ØD 2<br />

F 1<br />

F 2<br />

Internal Thread<br />

F1 X (Do - D2)<br />

Do<br />

F2 X Do<br />

Do - D2<br />

<strong>Threading</strong><br />

Tool<br />

F1 X (Di + D2)<br />

F2=<br />

Di<br />

F2 X Di<br />

F1=<br />

Di + D2<br />

ØD 2<br />

<strong>Threading</strong><br />

Tool<br />

F 1 ØDi<br />

Thread<br />

F 2<br />

External Thread<br />

On most CNC machines, the<br />

feed rate required for<br />

programming is that of the<br />

center-line of the tool. When<br />

dealing with linear tool<br />

movement, the feed rate at<br />

the cutting edge and the<br />

center line are identical, but<br />

with circular tool movement<br />

such is not the case.<br />

The equations define the<br />

relationship between feed<br />

rates at the cutting edge and<br />

at the tool center line.<br />

255

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