Threading Solutions - Vargus

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Recommended Grades and Cutting Speeds Vc [ft/min] Mini and Micro Vc[ft/min] Material Unalloyed steel Low carbon (C=0.1-0.25 %) Medium carbon (C=0.25-0.55 %) High Carbon (C=0.55-0.85 %) Low alloy steel Non hardened P (alloying elements 5%) Hardened Hardened High alloy steel Annealed (alloying elements > 5%) Hardened Low alloy (alloying elements 5%) Stainless steel Non hardened Feritic Hardened Stainless steel Austenitic Austenitic Super austenitic Stainless steel Non hardened Cast feritic Hardened M Stainless steel Austenitic Cast austenitic Hardened High temperature Annealed(Iron based) alloys Aged (Iron based) Annealed(Nickel or Cobalt based) Aged (Nickel or Cobalt based) Titanium alloys Pure 99.5 Ti a+b alloys Extra hard steel Hardened & tempered Malleable Ferritic (short chips) cast iron Pearlitic (long chips) Hardness Brinell HB 125 150 170 180 275 350 200 325 200 225 200 330 180 200 200 330 200 330 200 280 250 350 400Rm 1050Rm 55HRc 130 230 VMX Micro Inserts 164-394 131-328 98-262 164-230 131-197 98-164 98-164 82-131 98-164 82-131 197-328 131-197 164-295 131-197 131-197 98-164 131-197 98-164 82-148 66-98 49-66 33-49 197-328 131-164 66-131 164-230 164-230 Coated VKP / VBX Mini Inserts 459-656 394-590 361-590 328-508 295-476 262-443 213-377 164-328 98-164 82-131 262-394 180-312 197-328 164-295 197-262 148-213 164-230 131-197 82-148 66-98 49-66 33-49 197-328 131-164 66-131 197-262 197-262 VHX Mini Inserts 66-164 49-131 49-98 66-148 33-82 33-82 82-164 66-131 <strong>Threading</strong> Technical Data Grey cast iron Low tensile strength High tensile strength 180 260 164-230 131-197 197-262 131-230 K Nodular SG iron Aluminium alloys Wrought Feritic Pearlitic non aging Aged 160 260 60 100 164-230 197-262 328-984 328-492 197-262 230-295 262-787 328-558 98-197 82-164 Aluminium alloys Cast Cast & aged 75 90 328-492 197-328 328-492 197-328 82-164 66-131 Aluminium alloys Cast Si 13-22% 130 328-492 328-492 49-98 Copper and copper alloys Brass Bronze and non leaded copper 90 100 197-328 197-328 262-656 262-656 49-115 49-115 127
Number of Passes Pitch mm 0.50 0.75 1.00 1.25 1.50 1.75 2.00 2.50 3.00 3.50 4.00 4.50 5.00 5.50 6.00 8.00 tpi 48 32 24 20 16 14 12 10 8 7 6 5.5 5 4.5 4 3 No. of passes 4-6 4-7 4-8 5-9 6-10 7-12 7-12 8-14 9-16 10-18 11-18 11-19 12-20 12-20 12-20 15-24 No. of passes (SCB) 3-4 3-4 3-5 4-6 5-6 6-8 6-8 8-10 No. of passes (Micro&Mini) 6-9 6-11 6-12 8-14 9-15 11-18 11-18 <strong>Threading</strong> Technical Data Cutting Conditions Depends on: Material Type Workpiece Material Dimension: Diameter and Length Chipflow Character L D Material Hardness HRc HB Thread Application External or Internal Profile Shape Surface Finish Machine Stability Machine Max. RPM RPM N Clamping System Stability Coolant Coolant Type Holder Cross Section Area Holders Holder Overhang Through Coolant Option Overhang Shank Type: Carbide, Alloy, Carbide Implant Grade P M K Insert Profile Shape: Pitch and Depth Nose Radius Chipbreaker Style R 128
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Turning and Milling Catalog Thread
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VARGUS Number one in threading VARG
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TURNING Thread Turning System - Ext
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Thread Turning System - External St
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Tooling recommendation for a given
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Threading Inserts THREAD TURNING IN
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Y Threading Inserts Partial Profile
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Threading Inserts Partial Profile 6
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Threading Inserts Partial Profile 5
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Y Threading Inserts American UN Ext
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Threading Inserts American UN (con
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Y Y Threading Inserts American UN (
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Y Threading Inserts American UNC (c
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Threading Inserts American UN (con
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Y Y Threading Inserts ISO Metric Ex
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Threading Inserts ISO Metric (con
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Y Y Threading Inserts ISO Metric (c
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Y Threading Inserts ISO Metric (con
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Threading Inserts ISO Metric (con
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Y Y Threading Inserts UNJ (con’t)
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Y Y Threading Inserts UNJ (con’t)
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Y Y Threading Inserts NPT External
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Y Y Y Threading Inserts NPT (con’
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Y Y Y Threading Inserts NPTF Extern
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Threading Inserts NPTF (con’t) In
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Y X X X Y T Threading Inserts Ameri
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Threading Inserts American ACME (co
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Y Y X Threading Inserts Stub ACME (
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Y Y Threading Inserts American Butt
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Y Threading Inserts Whitworth for B
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Y Threading Inserts Whitworth for B
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Y Y Threading Inserts Whitworth for
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Threading Inserts Whitworth for BSW
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Y Y Threading Inserts BSPT (con’t
Page 77 and 78: Y X X X Y T Threading Inserts Trape
Page 79 and 80: Y X Threading Inserts Trapez (DIN 1
Page 81 and 82: X Y Threading Inserts Round (DIN 20
Page 83 and 84: X Y Y Threading Inserts API Buttres
Page 85 and 86: Y Y Y Threading Inserts API Round C
Page 87 and 88: Y X Threading Inserts EL-Extreme Li
Page 89 and 90: Y Y Threading Inserts MJ (ISO 5855)
Page 91 and 92: Y X Threading Inserts Metric Buttre
Page 93 and 94: Y Threading Inserts Pg (DIN 40430)
Page 95 and 96: TURNING TOOLHOLDERS Contents Thread
Page 97 and 98: External Toolholders 2° Thread Tur
Page 99 and 100: External Toolholders 2° Thread Tur
Page 101 and 102: External Toolholders Thread Turning
Page 103 and 104: External Toolholders Thread Turning
Page 105 and 106: Internal Toolholders Thread Turning
Page 117 and 118: Thread Turning Toolholders 116
Page 119 and 120: THREAD TURNING TECHNICAL DATA Conte
Page 121 and 122: Machining a Multi-Start Thread A th
Page 123 and 124: Calculating the Helix Angle and Cho
Page 125 and 126: Anvils Threading Technical Data Res
Page 127: Recommended Grades and Cutting Spee
Page 131 and 132: Radial infeed per pass Threading Te
Page 137 and 138: Number of Passes and Depth of Cut p
Page 139 and 140: 5 Choose the Correct Anvil Anvil ch
Page 141 and 142: 5 6 Choose the Correct Anvil (see p
Page 143 and 144: Threading Technical Data 142
Page 145 and 146: GROOVING INSERTS Contents Grooving
Page 147 and 148: I C I C DIN 471 Retaining Ring Groo
Page 149 and 150: Grooving Inserts 148 m L2 L t B F W
Page 151 and 152: I C CIRCLIP Inch Standard External
Page 153 and 154: Grooving Inserts 152 L2 L t B F W L
Page 155 and 156: Grooving Inserts 154 R L t B F W L1
Page 157 and 158: IC IC DIN 76 Thread Undercuts (For
Page 159 and 160: Circlip - Face Grooves Internal W F
Page 161 and 162: GROOVING TOOLHOLDERS Contents Exter
Page 163 and 164: Internal Toolholders d Double Ended
Page 165 and 166: Internal Toolholders D D1 A L1 L Mi
Page 167 and 168: Grooving Technical Data Recommended
Page 169 and 170: BORING INSERTS VARDEX Ordering Code
Page 171 and 172: Internal IC T R 7° WC0W inserts fo
Page 173 and 174: Micro Tooling Internal F 25° R S L
Page 175 and 176: Micro Tooling Internal L R0.2 F W d
Page 177 and 178: BORING TOOLHOLDERS ÃVARDEX Orderin
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Series B - Boring Bars D1 A* Alloy
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Series F - Boring Bars D1 A Alloy S
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Internal Toolholders (con’t) Sing
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BORING TECHNICAL DATA Spare Parts P
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Boring Technical Data 186
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TM Inserts MILLING The Right Tool f
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TM Inserts Thread Milling Methods E
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TM Inserts Tooling recommendation*
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TM Inserts THREAD MILLING INSERTS V
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TM Inserts American UN (Con’t) Ex
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TM Inserts American UN (Con’t) In
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TM Inserts American UN (Con’t) Ex
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TM Inserts UNJ External / Internal
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TM Inserts ISO Metric (Con’t) Ext
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TM Inserts ISO Metric (Con’t) Ext
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TM Inserts NPT External / Internal
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TM Inserts NPS External / Internal
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TM Inserts W for BSW only (Con’t)
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TM Inserts W for BSW, BSP (Con’t)
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TM Inserts ACME Internal L Le 29°
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TM Inserts 226
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MILLING TOOLHOLDERS Contents TM Hol
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External and Internal Toolholders L
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Spare Parts For VARDEX TM and TMSH
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THREAD MILLING SOLID CARBIDE Conten
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ISO Metric Internal 1/4P Internal 6
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Whitworth External / Internal R0.13
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American UN 1/4P Internal 60° Le D
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NPT External / Internal 30° 30° I
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BSPT External / Internal R0.137P 27
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250
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THREAD MILLING TECHNICAL DATA About
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Workpiece Threading Tool Threading
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Appendix C List of “G” Codes (I
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Recommended Grades, Cutting Speeds
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Minimum Bore Diameters for Thread M
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GROOVE MILLING INSERTS VARDEX Order
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Circlip DIN 471/472 External / Inte
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Grooving Inserts 266
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Toolholders D2 tmax. L L1 d D1 Mult
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Grooving Holders 270
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Recommended Grades, Cutting Speeds
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