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1986-2013 Sportster® & Buell - S&S Cycle

1986-2013 Sportster® & Buell - S&S Cycle

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S e ction 4: <strong>1986</strong>-<strong>2013</strong> Sportster® & <strong>Buell</strong> ®S&S®Parts forTwin Cam 96 /103 2007-<strong>2013</strong>Parts forTwin Cam 88 ®1999-2006Parts forEvolution ®1984-1999Parts forSportster ® & <strong>Buell</strong> ®<strong>1986</strong>-<strong>2013</strong>Parts forVintage Engines1926-1984Parts forX-Wedge®2007-2012Parts forVictory®2003-<strong>2013</strong>RacingProductsTools & ShopSuppliesDealer Services& Promo ItemsWarranty &Company PolicyOEM Cross ReferenceAppendix & IndexREPLACEMENTPARTSCrankcase Replacement Partsfor SB100, <strong>1986</strong>-'03 Sportster® & 1994-'02 <strong>Buell</strong>® Models1. Crankcase assembly, half. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N/A2. Race, right main bearing - Standard 1991-’03 ................31-40503. Pinion shaft assembly - Standard<strong>1986</strong>-'03 xl/1994-'02 <strong>Buell</strong> ................................33-2325<strong>1986</strong>-up S&S SA only .....................................33-23294. Right main bearing assembly <strong>1986</strong>-’03Blue (H-D®#24647-87) ......................................31-4055Red (H-D®#24650-87).......................................31-4056White (H-D®#24659-87).....................................31-4057Green (H-D®#24660-87) .....................................31-40585. Ring, main bearing retainer <strong>1986</strong>-’03 (H-D®#11177A) (each)........50-80575 pack ..........................................................50-10046. Cam needle bearing assembly – <strong>1986</strong>-’03(H-D®#9057) ..........31-40617. Left Timken® main bearing assembly, 1991-’03 (H-D®#48302-85)) . 31-40598. Spacer, Left Main Bearing – 1974-'03 xlFits stock diameter shaft..098" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31-4062.100" (H-D®#9142) .........................................31-4063.1015" - .1025" (H-D®#9143) ................................ 31-4064.1035" - .1045" .......................................... 31-4065.1055" - .1065" (H-D®#9145) ................................31-4066.1075" - .1085" (H-D®#9146) ................................31-4067.110" (H-D®#9147) .........................................31-4068.112" (H-D®#9148) .........................................31-4069.114" ..................................................31-40709. Seal spacer, 1991-’03 xl ...................................31-403410. Seal, sprocket shaft oil, 1991-’03 xl (H-D®#35151-74A) ...........31-406011. Tappet guide assembly (See page 4-36)12. Screw, SHC - 5⁄16"-18 x 1" (H-D®#3201WA, 2708) ....................50-010113. O-ring13a. 1" I.D. x 13⁄16" O.D. x 3⁄32" CS (upper) (H-D®#11167)USAeach ................................................. 50-8004USA10 pack ............................................... 50-807913b. 1" I.D. x 11⁄8" O.D. x 1⁄16" CS (lower) (H-D®#11168A)each ........................................................50-800510 pack ....................................................106-068213c. 3⁄8" I.D. x 1⁄2" O.D. x 1⁄16" CS (oil hole) (H-D®#11110)USAeach ................................................. 50-8006USA10 pack ............................................... 50-807714. Cylinder stud 1991-’03 style (H-D®#16832-86C)USAeach ............................................... 31-2331-SUSA8 pack ................................................ 31-233115. Bolt, case HH – See "Bolt Position Diagram"(Position A)S&S XL 1⁄4"-28 x 51⁄2" (each).....................................50-00905 pack .......................................................50-0126S&S SA XL 1⁄4"-28 x 6" (each) ..................................50-00205 pack .......................................................50-0221(Position E, F, G, H)S&S XL HHC 5⁄16"-18 x 4" ...................................50-0102(Position J, K)S&S XL 1⁄4"-20 x 3⁄4" ......................................50-0022(Position L, M)S&S XL 3⁄8"-24 x 51⁄2" (5 pack) ..............................50-0271(Position N)5⁄16"-18 x 31⁄2" (H-D®#3427) .................................50-0117$26.95$226.95$232.95$22.95$22.95$22.95$22.95$1.20$5.35$11.65$53.95$4.40$4.40$4.40$6.05$4.40$5.30$4.40$4.40$6.65$28.95$9.65$0.55$1.85$16.65$1.20$11.05$1.00$6.05$5.20$37.95$1.90$8.60$5.40$24.45$1.55$0.50$16.60$1.0516. Washer, flat – See "Bolt Position Diagram".(Position A, J, K)1⁄4" x .474" x .050" (each) ..................................50-702010 pack ......................................................50-7076(Position B, C, D, N) & Tappet guide5⁄16" x .548" x 1⁄16" (each) ...................................50-70255 pack .......................................................50-7081(Position E, F, G, H)5⁄16" x 11⁄16" x 1⁄8" ..........................................50-7033(Position L, M)3⁄8" x 7⁄8" x .146" (each) ....................................50-705310 pack ......................................................50-707517. Screw, SHC - 5⁄16"-18 x 3"See "Bolt Location Diagram"(Positions B, C, D, H) .................................50-002118. Screw, SHC – 10-24 x 3⁄8" (Stator wires cover) (H-D®#4091) .......50-002319. 10-24 x 1" (Stator) (H-D®#2720) (each) .......................50-004410 pack ......................................................50-019420. Cover, stator wires (H-D®#29950-91) ..........................31-205021. Dowel pin - .250" diameter x 1⁄2" (H-D®#358, 366)each ............................................................50-80222 pack .......................................................50-8022-25 pack ..........................................................50-810522. Plug, timing hole - 1991-’03 (H-D®#720) ........ USA 2,3 TÜV 3,5,631-200523. Stud - 1⁄4"-20, 1⁄4"-28 x 11⁄4" 1991-up (shifter shaft) ...........50-808024. Spring pin - 1991-’03 (Shifter spring) .......................31-204925. Dowel pin - 1991-’03 (transmission door)1⁄8" diameter x 1⁄2 .........................................50-8020.390" I.D. x .558" O.D. x 1⁄2" (H-D®#16573-83, 16574-99A, 16573-83A)each .............................................50-802310 pack ......................................................50-810926. Transmission access door assembly ..........................56-3025(Includes 1 ea. transmission access door, 50-8007, 56-3030.)27. Bearing, transmission countershaft (LH) 1991-’03 (H-D®#8998) ...56-302628. Ring, transmission countershaft bearing retainer, 1991-’03(H-D®#35021-89) ..........................................50-805329. Bearing, transmission mainshaft (LH) 1991-’03(H-D®#35030-89, 35030-89A) ..................................56-302730. Ring, transmission mainshaft bearing retainer, 1991-’03(H-D®#35038-84, 35038-89) ..................................50-805231. O-ring - 32mm x 1.5mm CS, Shifter drum bushing ............50-800732. Bushing, shifter drum - unfinished – 1991-’03 (H-D®#9187) ......56-303033. Screw, HHC 5⁄16"-18 x 11⁄4" (10 pack) ...........................50-011034. Lock nut, hex 1⁄4"-28 (each) ................................50-501010 pack ......................................................50-501535. Washer, flat 1⁄4" x 5⁄8" x 1⁄16" (H-D®#6194, 6245, 6703, 6736, 6228W) ...50-702110 pack ......................................................50-707436. Fitting, hose – 1⁄8" -27 pipe male transmission vent....................................... USA 1,2,3 TÜV 1,2,3,4,5,6,750-811537. Dowel pin - .309" I.D. x .430" O.D. x 1⁄2"(H-D®#24754-75, 24754-75A) ..................................50-801838. Screw, HHC - 1⁄4"-20 x 1⁄2", primary oil level (H-D®#3728) .........50-001439. Washer, flat 1⁄4" x 5⁄8" x 1⁄32" copper, primary oil level (H-D®#6114) ..50-7018Continue on next page$1.00$3.75$1.30$5.90$0.30$2.95$26.95$1.55$1.60$1.00$4.25$3.30$2.35$4.25$4.15$3.85$2.20$0.90$3.30$1.60$14.50$216.95$20.95$1.65$45.95$2.20$1.35$7.70$0.45$1.00$4.25$1.00$4.25$2.20$4.40$0.25$0.254-68 Order toll free 866-244-2673

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