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Thermal Modeling and Analysis of Device-Contactor ... - Johnstech

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R θ,insert-Ifs = R θ,insert + R θ,insert-IF1 + R θ,insert-IF2 °C/W (9)WhereR θ,insert-IF1 = thermal resistance <strong>of</strong> insert-IF1 contact in (°C/W)R θ,insert-IF2 = thermal resistance <strong>of</strong> insert-IF2 contact in (°C/W)D. Solution <strong>of</strong> <strong>Thermal</strong> Resistance <strong>and</strong> Heat Transfer Capability <strong>of</strong> the <strong>Contactor</strong> with Ground Insert <strong>and</strong>ContactsThe thermal resistances <strong>of</strong> the basic components <strong>of</strong> a contactor have been addressed. These componentsmust be assembled to give a total thermal resistance for the contactor. Eqs. 10 <strong>and</strong> 11 define this operation.R θ, contactor = R θ, housing ║ R θ, N contacts ║ R θ, insert+contacts (10)WhereN = number <strong>of</strong> contactsR θ, contactor = [(1/ R θ, housing ) + (N/R θ, contact ) + (1/ R θ, insert+contacts )] -1 °C/W (11)E. Solution <strong>of</strong> <strong>Thermal</strong> Resistance <strong>and</strong> Heat Transfer Capability <strong>of</strong> DUT-<strong>Contactor</strong>-Loadboard SystemAt this point, it is instructive to depict a schematic model <strong>of</strong> the DUT-<strong>Contactor</strong>-Loadboard system in orderto clearly enumerate the path <strong>of</strong> heat transfer to the environment in a test setup. Refer to Fig. 2 for themodel. For purposes <strong>of</strong> simplification, “Rth IF+Pins” includes the peripheral contacts in parallel with thethermal resistance <strong>of</strong> the insert with its contacts.Fig. 2. Schematic Model <strong>of</strong> <strong>Thermal</strong> SystemLoadboards come in all sizes <strong>and</strong> more than a few shapes so the issue <strong>of</strong> how to model one hinges on aspecific loadboard related to the system on h<strong>and</strong>. However one can use a flat plate model for a loadboardwith a fair degree <strong>of</strong> accuracy. The thermal resistance <strong>of</strong> a flat plate to a first order approximation (±10%)is given by Korzeniowski [8] as,R θ = 80 * A -0.7 * P -0.15 °C/W (12)5

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