KilnLoq probe and Extraction device - Webshop, Gas Analysis ...

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Unit Operation InstructionKilnLoq probe & EXDConnections:Sample line connection:Blow Back hoses (Cleaning Air)Cooling water connection:Flange for mounting probe6 mm stainless steel Swagelok10 mm stainless steel SwagelokNoneSee Drawing “KilnLoq probe” and EXD2Mating Flange is NOT supplied by FLSmidth A/S3.3 PHYSICAL DISTANCE BETWEEN EQUIPMENTThis information is covered by the system manual.4 INSTALLATION OF PROBESee layout drawing “System View”4.1 BEFORE INSTALLATION4.1.1 TRANSPORTAll transport must be carried out according to local regulations. Transport may be doneeither with equipment in transport box or unpacked. When equipment is still in a box, itmay be moved by standard fork lift.When unpacked, the Probe is easily handled manually.It is highly recommended to unpack equipment as close as possible to installation point toprotect against damage during storage and transport.4.1.2 UNPACKINGBefore installation equipment must be unpacked, the wood box must be opened with acrowbar, or e.g. a circular saw (buzz saw) may be used to open the seaworthy box. The sawmust be carefully adjusted to a cutting dept of max. 2 mm though wood panels to avoiddamage of equipment.4.2 INSTALLATION OF KILNLOQ PROBEThe KilnLoq probe is from the factory installed in the extraction device.Page 9 of 27
Unit Operation InstructionKilnLoq probe & EXD5 SAFETY INSTRUCTIONSafety procedure before work on ProbeIssue:Procedure:Stop systemStop system according to the system manual.Test modeSet system is in test mode, and disables all alarms to CCSaccording to the system manual.Shut off power supplyShut off all electrical power sources from system GMUaccording to system manual.Shut off the air supplyClose valve V2.3 on the PCP. This will blow down thepressure in e.g. the extraction cylinders. Install padlockto secure valve.Secure KilnLoq probeMove lock device for probe bogie from “Bogie free” to“Bogie locked”. Install padlock to secure lock device.Remove coversRemove covers from Extraction Device.Perform work on ProbeRemove covers etc. from unit.Safety procedure after work on KilnLoq probeIssue:Procedure:Install coversInstall covers on Extraction Device.Remove probe lock device Remove padlock. Move lock device for probe bogie from“Bogie locked” to “Bogie free”.Open air supplyRemove padlock. Open valve V2.3 on the PCP.Test mode offAcknowledge active alarms if any and press “Test Off”. Seesection “System Manual” for HMI operation.Start systemPress “Start On” on the HMI. The system starts, and theprobe moves in.See section “System Manual” for HMI operation.Safety procedure before work on KilnLoq probePage 10 of 27
Page 1: KilnLoq probe andExtraction deviceK
Page 4 and 5: Unit Operation InstructionKilnLoq p
Page 28 and 29: Document List:Unit ManualRevision L
Page 30 and 31: 5" Inner diametere.g. Pipe 141,3x6,
Page 32 and 33: Horizontal installation10030738 x
Page 34: 1004636Illustration:8 x Ø13 for 12
Page 40 and 41: Part listSample probe 2547Part ID P
Page 42 and 43: Part listSample probe 3797Part ID P
Page 44 and 45: Part listExtraction device 2000Part
Page 50 and 51: Part listRecommended spare parts 37

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