KilnLoq probe and Extraction device - Webshop, Gas Analysis ...

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Unit Operation InstructionKilnLoq probe & EXDFor general use the following approximations can be used for conversion:Length: mm to inch factor 0,04Pressure: Bar to PSI (US) factor 14,5Temperature: °C to °F °F = °C × 1.8 + 322.2.3 KILNLOQ PROBEKilnLoqEXD2One-pipeProbeBBFilterThe Brand for FLSmidths One-pipe Kiln Inlet probeEXtraction Device v.2 for KilnLoq probe.Patent pending one-pipe design from process through filter.Extracts sample gas from a specific point in process.Blow-back cleaning air for filter cleaning.Filters sample gas from dust particles to protect the system.2.3 HOW TO READ THIS MANUALRead the instructions in this manual carefully before installing the system.FLSmidth A/S Gas Analysis Technology cannot accept any liability for damagesdue to non-observance of this manual.Sign:Before doing anything to the system, read warnings in section 2.4.This manual must be used in conjunction with the appendix. The document map in section2.1 shows an overview of the complete gas analysis system. This document covers theSDSP Probe only. For e.g. electrical wiring, the reader must use the appendix “Circuitdiagram”. All issues related to system performance must be found in the system manual.No part of this manual may be reproduced or transmitted in any form or by any means,electronic or printed, without the prior written permission of FLSmidth A/S. If this manual istranslated, the English version is to be considered as the original one.2.4 WARNINGS2.4.1 WARNING – HAZARDOUS VOLTAGES!Sign:All electrical installations must be in accordance with national and local regulations, andqualified personnel who are aware of these regulations must perform the electricalinstallation.Voltage must not be applied to the system until all electrical connections have been madeand checked and then only by qualified personnel who are aware of the risks involved.Any disconnection of the earthed conductor inside or outside the device or the release of theearthed conductor connection can make the device hazardous to life. Deliberatedisconnection is inadmissible/prohibited.All connections must be made in accordance with the drawings in this manual.Page 5 of 27
Unit Operation InstructionKilnLoq probe & EXD2.4.2 WARNING – TOXIC, EXPLOSIVE GASESSign:Be sure to observe the safety regulations for the respective gases (sample gas and testgases/span gases) and test gas cylinders! The gas outlet should be led to ambient air toavoid danger to operators.Inflammable or explosive gas mixtures must not be introduced into the analysis systemunless the system is designed for the application.To avoid danger to operators by explosive, toxic or unhealthy gas components, flush thegas lines with ambient air or nitrogen before cleaning or exchange parts of the gas paths.2.4.3 WARNING - ACIDSSign:To avoid danger to operators by acid droplets build up in gas lines, first flush the gas linesbefore cleaning or exchange parts of the gas paths.Always use skin and eye protection before cleaning or exchanging parts of the gas pathsincluding condensate trap.2.4.4 WARNING - BURNSSign:To avoid the danger of operators getting burned due to high temperatures of probe andother components, the demands of occupational health regulations should be followed.Always plug the hole to the process when the probe is removed from the flange. The plugmust be secured with the lock pin.2.4.5 WARNING - PRESSUREESign:To avoid danger to operator the hoses must be without pressure before dismounting of anyconnections or hoses.2.4.6 WARNING – MOVING MACHINERYSign:Do not remove covers from Extraction Device with compressed air pressure to ExtractionDevice.Page 6 of 27
Page 1: KilnLoq probe andExtraction deviceK
Page 4 and 5: Unit Operation InstructionKilnLoq p
Page 28 and 29: Document List:Unit ManualRevision L
Page 30 and 31: 5" Inner diametere.g. Pipe 141,3x6,
Page 32 and 33: Horizontal installation10030738 x
Page 34: 1004636Illustration:8 x Ø13 for 12
Page 40 and 41: Part listSample probe 2547Part ID P
Page 42 and 43: Part listSample probe 3797Part ID P
Page 44 and 45: Part listExtraction device 2000Part
Page 50 and 51: Part listRecommended spare parts 37

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